JPS62263893A - Corrosion preventive method for weld line - Google Patents

Corrosion preventive method for weld line

Info

Publication number
JPS62263893A
JPS62263893A JP10829386A JP10829386A JPS62263893A JP S62263893 A JPS62263893 A JP S62263893A JP 10829386 A JP10829386 A JP 10829386A JP 10829386 A JP10829386 A JP 10829386A JP S62263893 A JPS62263893 A JP S62263893A
Authority
JP
Japan
Prior art keywords
weld line
corrosion
base material
corrosion preventive
paint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10829386A
Other languages
Japanese (ja)
Inventor
Ikutaka Kosugi
小杉 幾孝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Tire Corp
Original Assignee
Toyo Tire and Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Tire and Rubber Co Ltd filed Critical Toyo Tire and Rubber Co Ltd
Priority to JP10829386A priority Critical patent/JPS62263893A/en
Publication of JPS62263893A publication Critical patent/JPS62263893A/en
Pending legal-status Critical Current

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  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

PURPOSE:To provide excellent corrosion preventive performance to the weld line of a metallic base material and to permit easy stripping by sticking self-adhesive tapes at specific intervals to the metallic base material along the weld line thereof and coating a corrosion preventive paint thereon. CONSTITUTION:The self-adhesive tapes 3 formed by impregnating an oil-resistant synthetic or synthetic resin self-adhesive agent to a glass fiber mat are intermittently stuck at the intervals within 500mm, to the metallic base material 3 along the weld line 2 thereof and the corrosion preventive paint 4 is coated thereon. The corrosion prevention of the weld line of the metallic base material is thus executed by the corrosion preventive coated film which can be easily stripped.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は金属基材の溶接線の防食工法に関する。[Detailed description of the invention] (Industrial application field) The present invention relates to a corrosion prevention method for welding lines of metal base materials.

(従来の技術) 消防法によれば石油タンクの定期点検はタンクの容喰に
よってy4なるが、通常5年ないし7年に1回実施する
ことが義務付けられている。その際溶接線の点検におい
ては、必ず溶接線上に塗装された防食塗膜を剥離する必
要がある。従来はタンクの金属基材の溶接線に塗装され
た防食塗膜はケレンがけやブラスト研摩処理を行ってい
たが、塗膜が劣化して脆弱化している場合には、f工具
や電動二[具、例えばサングーなどで剥離することがで
さたが、近4f、、防食塗料の発達によって長期耐久性
のあるf7j防食塗料が汁及し、また特に高性能のガラ
ス7レーク(thII片物)を混合したがラス7レーク
ライニングが台頭してから、塗膜が非常に強靭になり、
その上洛接線の門凸部に床<<いこんでいるので、剥離
することが峨めて困難になっている。このために著しく
多くの工数と良い工期を必要とし、経済的に問題を提起
している。
(Prior Art) According to the Fire Service Act, regular inspections of oil tanks are required to be carried out once every five to seven years, depending on the capacity of the tank. At that time, when inspecting the weld line, it is necessary to peel off the anticorrosion coating coated on the weld line. Conventionally, the anti-corrosion coating applied to the weld lines of the metal base material of the tank was treated by kerating or blast polishing. However, with the recent development of anti-corrosion paints, long-lasting F7J anti-corrosion paints have become available, and particularly high-performance Glass 7 Lake (th II Katamono) has been developed. However, after the rise of Las 7 Lake Lining, the coating film became extremely strong.
Moreover, the floor is indented in the convex part of the gate on the tangent line, making it extremely difficult to peel it off. This requires a significantly large number of man-hours and a good construction period, which poses an economical problem.

そこで塗膜が石油などに浸漬された状態c5年ないし7
年の間は少なくとも防食性を保持する一ツノ、定期点検
時にはflff!itに剥離でさる塗膜による防食工法
が強く求められてきた。この目的でンリコン?3イ脂か
らなる離ヘリ削を溶接線に塗布してから防食塗料を塗装
する方法が行われたが、この場合には1年近くで塗膜に
ふくれが発生する、これは11jj食塗膜と離型剤の間
に水蒸気拡散により湿分かたまり塗膜を押しI−げ、塗
膜と離型剤層間の密着T:備によるものである。
There, the paint film was immersed in oil etc. for 5 to 7 years.
One horn that maintains corrosion resistance at least for a year, flff during regular inspections! There has been a strong demand for anti-corrosion methods using paint films that can be peeled off. Nrikon for this purpose? A method was used in which anti-corrosion paint was applied after coating the weld line with a separation material made of 3-glue, but in this case, blistering occurred in the paint film after about a year. This is due to the fact that moisture builds up and pushes the coating film between the coating film and the release agent layer due to water vapor diffusion, resulting in close contact between the coating film and the release agent layer.

また、ポリエチレンのテープをFめ溶接線I−に貼付し
た−1−に防食塗料を塗布した場合には、このシートと
防食塗料の界面が密着していないために慴動し、塗膜に
割れを生じ易い。
In addition, if anti-corrosion paint is applied to -1- where a polyethylene tape is pasted to F-weld line I-, the interface between the sheet and the anti-corrosion paint is not in close contact and moves, causing cracks in the paint film. tends to occur.

史に防湿処理をLr−WL維または紙を基布としtこ粘
着テープを溶接線上に貼付けた上に防食塗料を塗装して
も、粒子径の小さい水蒸気が防食塗膜を通してテープに
入り、またバクテリアなどの影響で基布が1〜2年でボ
ロボロに劣化しいざテープを剥離する時には簡単に切断
して作業がはかどらない。
Historically, even when moisture-proofing treatment was applied to Lr-WL fiber or paper as a base fabric and adhesive tape was pasted on the weld line and anti-corrosion paint was applied, water vapor with small particle size could enter the tape through the anti-corrosion paint film, and The base fabric deteriorates over the course of a year or two due to bacteria and other factors, and when it comes time to remove the tape, it easily cuts, making the process difficult.

(発明が解決しようとする問題点) 本発明の目的は優れた防食性能を有する一方、定期点検
時等において簡単に剥離することの可能な防食塗膜によ
る金属基材の溶接線の防食工法を提供することにある。
(Problems to be Solved by the Invention) The purpose of the present invention is to provide a corrosion-proofing method for welding lines of metal substrates using an anti-corrosion coating that has excellent anti-corrosion performance and can be easily peeled off during periodic inspections. It is about providing.

また本発明の[1的は極めて高い腐食性物質に灯しても
優れjこ防食性能を有する防食塗膜をJiいた金属w材
の溶接線の防食工法を提供することにある。
Another object of the present invention is to provide a corrosion protection method for welding wires of metal materials coated with an anticorrosion coating film that has excellent anticorrosion performance even when exposed to extremely corrosive substances.

(問題点を解決するための手段) 本発明は耐油性合成ゴム系又は合成O(脂系の粘着剤を
プラス繊維マットに含浸させてなる粘着テープを金属基
材の溶接線に沿って、50 (l m m以内の間隔を
あけて断続的に貼付し、その上に防食塗料を塗装するこ
とを特徴とする溶接線の防食工法に係る。
(Means for Solving the Problems) The present invention provides adhesive tape made by impregnating a plus fiber mat with an oil-resistant synthetic rubber-based or synthetic O (fat-based adhesive) along the welding line of a metal base material for 50 minutes. (It pertains to a corrosion prevention method for welding lines, which is characterized by pasting intermittently at intervals of 1 mm or less, and painting an anticorrosive paint on it.

本発明を図面により説明すると、tIS3図は本発明の
1−法により防食処理された溶接線を有する金属基材の
断面図であり、1は金属基材、2は溶接線、3は粘着テ
ープ、4は防食塗膜を示す。本発明では#IJ2図に示
すように粘着テープを金属Jy材の溶接線に沿って、互
いに隣接する粘着テープか500161^以内の間隔を
あけて断続的に貼付する、本発明に!;いては例えば石
油タンクなどの金属基材の溶接線を心安に応じ予めケレ
ンがけ、又はブラスト処理を行って研摩する。この溶接
線に沿って耐油性合成ゴム系又は合成用脂系の粘着剤を
プラス繊維マットに含浸させてなる粘着テープを貼付す
る。耐油性合成ゴムとしては例えばクロロブレン、ニト
リルゴム、ウレタンゴム、エピクロルヒドリンゴム、ア
クリルゴム、多硫化ゴムなどを、また合成樹脂としては
例えばポリビニルエーテル、ポリビニルブチラール、ポ
リアクリルエステル、クマロンインデン樹脂、ポリブテ
ンなどを≠げることができる。これらの混合系を使用す
る、:ともできる。本発明ではこれらの耐油性合成ゴム
系又は合成(3(脂系の粘着剤を約50〜600H/ 
1n ’のプラス繊維マットに含浸させて粘着テープを
作成する。
To explain the present invention using drawings, tIS3 is a cross-sectional view of a metal base material having a welding line that has been anti-corrosion treated by the method 1- of the present invention, where 1 is the metal base material, 2 is the welding line, and 3 is an adhesive tape. , 4 indicates an anticorrosive coating. In the present invention, as shown in Figure #IJ2, adhesive tapes are intermittently pasted along the weld line of the metal Jy material at intervals of less than 500161^ between adjacent adhesive tapes. ; For example, the weld line of a metal base material such as an oil tank may be pre-scorched or blasted to polish it, depending on the safety. An adhesive tape made by impregnating a plus fiber mat with an oil-resistant synthetic rubber-based or synthetic fat-based adhesive is pasted along this welding line. Examples of oil-resistant synthetic rubbers include chloroprene, nitrile rubber, urethane rubber, epichlorohydrin rubber, acrylic rubber, polysulfide rubber, etc., and examples of synthetic resins include polyvinyl ether, polyvinyl butyral, polyacrylic ester, coumaron indene resin, polybutene, etc. ≠ can be given. You can also use a mixture of these systems. In the present invention, these oil-resistant synthetic rubber-based or synthetic (3) oil-based adhesives are applied to about 50 to 600 H/
An adhesive tape is made by impregnating a 1n' plus fiber mat.

尚、粘、召テープの背面には弗素系ゴムまたは樹脂、シ
リコン系ゴムまたは(5(脂、70口シリコンゴム、ポ
リエチレン、ポリプロピレンなとのポリオレフィン系樹
脂などで加工処理を行わない場合には、粘着テープと防
食塗料との密着が強く防食塗膜性能が優れ、7クレ、割
れなどを起こしにくい。尚、プラス繊維マットを基布に
しているのは、耐水、耐化学薬品性、耐バクテリア性に
おいて1憂れている上に、剥離の際に強度が高いので切
断する心配がないことによる。また上記枯肴テープの厚
みは約50〜500μが望ましい。粘7管テープの厚さ
が500μを越えると溶接部の凹凸に沿わない−1、経
済的1こも好ましくない。−B、50μ未前では強度が
低(なり)剥離時の作業が困難である。1−記粘イ1テ
ープの幅は、通常定期点検の1束となるタンク等の溶接
線は100+aIAないし30 Ova Tl1幅であ
るので、これと同等またはそれ以北の幅て゛カットする
のが望ましい。また、溶接線の長さは通常1本当すII
T+ないし100彌であるが、]Oaa以上の場合はテ
ープを数分割して貼るのが好ましく、例えば5ないし1
0…長さのテープをテープ貼付間隔を500mm以内と
して貼るのが好ましい。これより間隔を大きくするとテ
ープの貼付していない面積が増加し、この面の塗膜の剥
離工数が増加して非能率である。−力、間隔をあけて不
連続に貼付するのは、万一テープ下部に長期の開に湿分
がWMされても局所的に押えられるようにするためであ
る。尚、溶接線の良さが10論以下の場合には必ずしも
不連続に貼付する必要はない。
In addition, if the back of the adhesive tape is not processed with fluorine-based rubber or resin, silicone-based rubber, or polyolefin-based resin such as polyethylene or polypropylene, The adhesion between the adhesive tape and the anti-corrosion paint is strong and the anti-corrosion film performance is excellent, making it resistant to cracking and cracking.In addition, the plus fiber mat base fabric is water resistant, chemical resistant, and bacteria resistant. In addition to this, there is no need to worry about cutting as it has high strength when peeled off.Also, it is desirable that the thickness of the above-mentioned Karasagi tape is approximately 50 to 500μ. If it exceeds it, it will not follow the unevenness of the welded part -1, and it is also unfavorable economically. -B, if it is less than 50 μm, the strength will be low (and it will be difficult to work at the time of peeling).1- Width of the adhesive tape Since the weld line for tanks, etc., which is usually a bundle for periodic inspection, is 100+aIA to 30 Ova Tl1 width, it is desirable to cut it to a width equal to or wider than this.Also, the length of the weld line is Usually 1 piece II
T+ to 100 yams, but if it is more than ]Oaa, it is preferable to divide the tape into several parts and apply it, for example, 5 to 1
It is preferable to apply tapes having a length of 0... with a tape application interval of 500 mm or less. If the interval is larger than this, the area to which no tape is attached will increase, and the number of steps required to remove the coating on this surface will increase, resulting in inefficiency. - The reason why the tape is pasted discontinuously at intervals is to ensure that even if moisture were to be deposited at the bottom of the tape for a long period of time, it would be suppressed locally. Note that if the quality of the weld line is 10 or less, it is not necessarily necessary to paste it discontinuously.

本発明において防食塗料としては例えばエポキシ、ウレ
タン、アクリル、不飽和ポリエステルム(脂などをベー
スにしたもので、プラス7レークを混入した塗料を含む
。防食塗料の塗装はハケ塗り、スプレー塗り、ローラー
塗り、その他の公知の方法で行うことができ、下塗りと
してブライマー塗料を塗布することも任意である。
In the present invention, anticorrosive paints include, for example, epoxy, urethane, acrylic, unsaturated polyester resin (based on fat, etc.) and paints containing Plus 7 Lake. Application of anticorrosive paints can be done by brushing, spraying, or rolling. Coating or other known methods may be used, and it is optional to apply a brimer paint as an undercoat.

(実 施 例) 以下に実施例を挙げて詳しく説明する。(Example) A detailed explanation will be given below using examples.

実施例1 6m+n厚のS S−41W4板2枚を用いて長さ1,
000■の溶接を好い接合した基材を6枚準備する。こ
れらの基材を各々サンドブラストしてスエーデン規格S
a2.5に研摩する。
Example 1 Using two SS-41W4 boards with a thickness of 6m+n, the length is 1,
Prepare 6 base materials that have been welded together with 000mm welding. Each of these base materials was sandblasted to meet the Swedish standard S.
Polish to a2.5.

このIl、:第1表に示す各種の粘着テープを貼付する
。またコントロール試料として粘着テープを貼付してい
ないものやシリコン(M相系離望削(信越シリコーンK
S702)を塗布したらのも比較した。
Il: Various adhesive tapes shown in Table 1 are attached. In addition, as control samples, samples without adhesive tape and silicone (M-phase system release material (Shin-Etsu Silicone K)
A comparison was also made after applying S702).

尚、No、5及び6では幅100【lll11.300
g/re2のプラス繊維を基布として粘着テープを得た
In addition, for No. 5 and 6, the width is 100 [lll11.300
An adhesive tape was obtained using a plus fiber of g/re2 as a base fabric.

次に」ユ記試料に灯してビニルエステル(3(相系プラ
イマーを20μ厚みに塗装し4時間放置後、同じくビニ
ルエステル樹脂100重量部にプラス7レーク(粒径2
00μ) 40重量部を)17.合した防食塗料を30
0μ厚さに全面塗装し常温硬化させた。
Next, apply vinyl ester (3 (phase primer) to a thickness of 20 μm and leave it for 4 hours, then add 7 lakes (particle size 2
00μ) 40 parts by weight)17. Add 30% of anti-corrosive paint
The entire surface was coated to a thickness of 0μ and cured at room temperature.

各試料を3日間放置後、60℃にコントロールした重油
タンクに浸漬し、36ケ月後に引き上げた。
After each sample was left for 3 days, it was immersed in a heavy oil tank controlled at 60°C, and taken out after 36 months.

各溶接線の塗膜の剥離速度、および金属基材5S−41
の発錆情況を検査した。第2表に結果を示t。
Peeling speed of coating film of each weld line and metal base material 5S-41
The rusting situation was inspected. The results are shown in Table 2.

友より試料N006が最も良い成績を示した。Sample No. 006 showed the best results.

第    1    & 第   2   表 実施例2 60’Cの廃油タンクの底面を予めサンドブラストで新
摩し、この溶接線上に450g/m?のプラス繊維基布
1こクロロブレンゴムを含浸してなる%S I OO+
a n、厚さ300μの粘着テープを第3&に記載の如
く貼付した。この−1−1こビニルエステル樹脂からな
るブライマー塗料を;30μの4’7さに全面塗布し、
更にその1ユに7ボラツク望ビニルエステル樹脂塗料を
200μの厚さに披復する。尚、粘着テープを貼付しな
い試料もフントロール試料として比較した65年経過後
の溶接線の該当部の検査を行い、その結果を第4表に示
す。尚、第1表の試料No、lt第3表の試料No、7
のコントロール試料の剥離速度はサンドブラスト機を用
いて、/7:ル径)Lnm、噴射角度70−80°、噴
射距離40ce*、噴射元圧7kg/′CII+ 2の
下でサンドブラスト処理をして測定した。
Tables 1 & 2 Example 2 The bottom of a 60'C waste oil tank was sandblasted in advance, and 450 g/m2 was applied on the weld line. %S I OO+ made by impregnating 1 piece of plus fiber base fabric with chloroprene rubber
An adhesive tape with a thickness of 300 μm was attached as described in No. 3 &. Apply the brimer paint made of this -1-1 vinyl ester resin to the entire surface of the 4'7 area of 30μ,
Furthermore, a 7-volume vinyl ester resin paint was applied to each unit to a thickness of 200 μm. In addition, a sample to which no adhesive tape was attached was also compared as a Huntroll sample, and the corresponding part of the weld line after 65 years was inspected, and the results are shown in Table 4. In addition, sample No. in Table 1, sample No. 7 in Table 3
The peeling speed of the control sample was measured using a sandblasting machine under the conditions of /7: diameter) Lnm, injection angle of 70-80°, injection distance of 40ce*, and injection source pressure of 7kg/'CII+ 2. did.

第    3    表 第    4    & (発明の効果) 本発明は優れた防食性能を有する一力、定期点検時等に
おいて簡t)tに剥離することのill IIヒな防食
塗膜による金属基材の溶接線の防食]二法を提供する。
Table 3 No. 4 & (Effects of the Invention) The present invention has excellent anti-corrosion performance, and can be used to weld metal substrates with an anti-corrosion coating that will easily peel off during periodic inspections, etc. [Corrosion protection of wire] Two methods are provided.

本発明の防食工法は例えば〃ソリン、ナ7す、切曲、軽
油、1n油、メタノール、アスファルト、入然ガ人、液
化ri油γスなどの危険物タンク等1こ応用でさ、タン
クの保守管理の]二で火いに効果がある。
The anti-corrosion method of the present invention can be applied to, for example, tanks for hazardous materials such as solin, navel, cut, light oil, 1N oil, methanol, asphalt, natural gas, and liquefied RI oil. [of maintenance management] is effective against fire.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明のt法に上す防食処理された溶接線を有
する金属基材の断面図、第2図は粘着テープを金属基材
の溶接線に沿って間隔をあけて貼付した状態図を示す。 (以 」−) 特許出顧入  東洋ゴム]ユ業株式公社代  理  人
   弁理+  111   村   横笛1図
Figure 1 is a cross-sectional view of a metal base material having a weld line that has been subjected to anti-corrosion treatment according to the T method of the present invention, and Figure 2 is a state in which adhesive tape is pasted at intervals along the weld line of the metal base material. Show the diagram. (hereinafter ``-) Patent client Toyo Rubber Co., Ltd. Representative Patent attorney + 111 Village Yokobue 1 diagram

Claims (2)

【特許請求の範囲】[Claims] (1)耐油性合成ゴム系又は合成樹脂系の粘着剤をガラ
ス繊維マットに含浸させてなる粘着テープを金属基材の
溶接線に沿つて、500mm以内の間隔をあけて断続的
に貼付し、その上に防食塗料を塗装することを特徴とす
る溶接線の防食工法。
(1) Adhesive tape made by impregnating a glass fiber mat with an oil-resistant synthetic rubber-based or synthetic resin-based adhesive is applied intermittently at intervals of 500 mm or less along the weld line of the metal base material, A method for preventing corrosion of weld lines, which is characterized by applying an anti-corrosion paint on the weld line.
(2)テープの背面処理として弗素系、シリコン系又は
ポリフィン系離型剤による処理を行わない特許請求の範
囲第1項記載の防食工法。
(2) The anticorrosion method according to claim 1, in which the back side of the tape is not treated with a fluorine-based, silicone-based, or polyfin-based mold release agent.
JP10829386A 1986-05-12 1986-05-12 Corrosion preventive method for weld line Pending JPS62263893A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10829386A JPS62263893A (en) 1986-05-12 1986-05-12 Corrosion preventive method for weld line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10829386A JPS62263893A (en) 1986-05-12 1986-05-12 Corrosion preventive method for weld line

Publications (1)

Publication Number Publication Date
JPS62263893A true JPS62263893A (en) 1987-11-16

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ID=14481005

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10829386A Pending JPS62263893A (en) 1986-05-12 1986-05-12 Corrosion preventive method for weld line

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Country Link
JP (1) JPS62263893A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011047452A1 (en) * 2009-10-22 2011-04-28 Ecoprotec Comércio E Prestção De Serviços Ltda Undercoat for painting system dispensing with surface treatments
KR101157269B1 (en) 2005-12-29 2012-06-15 두산인프라코어 주식회사 Welding strength improving method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101157269B1 (en) 2005-12-29 2012-06-15 두산인프라코어 주식회사 Welding strength improving method
WO2011047452A1 (en) * 2009-10-22 2011-04-28 Ecoprotec Comércio E Prestção De Serviços Ltda Undercoat for painting system dispensing with surface treatments
EP2554712A1 (en) * 2009-10-22 2013-02-06 Ecoprotec Comércio E Prestção De Serviços Ltda Undercoat for painting system dispensing with surface treatments
EP2554712A4 (en) * 2009-10-22 2014-03-19 Undercoat for painting system dispensing with surface treatments

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