JPS6225796B2 - - Google Patents
Info
- Publication number
- JPS6225796B2 JPS6225796B2 JP13522879A JP13522879A JPS6225796B2 JP S6225796 B2 JPS6225796 B2 JP S6225796B2 JP 13522879 A JP13522879 A JP 13522879A JP 13522879 A JP13522879 A JP 13522879A JP S6225796 B2 JPS6225796 B2 JP S6225796B2
- Authority
- JP
- Japan
- Prior art keywords
- pulp
- calcium
- added
- bleaching
- sodium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 15
- 239000000920 calcium hydroxide Substances 0.000 claims description 15
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 15
- 239000001110 calcium chloride Substances 0.000 claims description 14
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 14
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 14
- 239000002761 deinking Substances 0.000 claims description 13
- 238000005188 flotation Methods 0.000 claims description 13
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 11
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 11
- 239000000292 calcium oxide Substances 0.000 claims description 11
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 11
- 229920001131 Pulp (paper) Polymers 0.000 claims description 10
- -1 alkali metal salts Chemical class 0.000 claims description 10
- 239000010893 paper waste Substances 0.000 claims description 10
- 239000004115 Sodium Silicate Substances 0.000 claims description 9
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 9
- 239000000194 fatty acid Substances 0.000 claims description 9
- 229930195729 fatty acid Natural products 0.000 claims description 9
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 9
- 150000004665 fatty acids Chemical class 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 239000007844 bleaching agent Substances 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- 238000004061 bleaching Methods 0.000 description 18
- 238000003860 storage Methods 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000002245 particle Substances 0.000 description 12
- 239000000049 pigment Substances 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 229910052799 carbon Inorganic materials 0.000 description 11
- 235000002639 sodium chloride Nutrition 0.000 description 10
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 8
- 150000002978 peroxides Chemical class 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 235000011121 sodium hydroxide Nutrition 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical group OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 5
- 238000010790 dilution Methods 0.000 description 5
- 239000012895 dilution Substances 0.000 description 5
- 239000000344 soap Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 229940001593 sodium carbonate Drugs 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 241000628997 Flos Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- MQRJBSHKWOFOGF-UHFFFAOYSA-L disodium;carbonate;hydrate Chemical compound O.[Na+].[Na+].[O-]C([O-])=O MQRJBSHKWOFOGF-UHFFFAOYSA-L 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 150000003840 hydrochlorides Chemical class 0.000 description 1
- 238000009897 hydrogen peroxide bleaching Methods 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000013055 pulp slurry Substances 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000003352 sequestering agent Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229940076133 sodium carbonate monohydrate Drugs 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Description
【発明の詳細な説明】
(発明の技術分野)
本発明は、古紙パルプを過酸化水素漂白および
フローテーシヨンにより脱墨する方法に関するも
のである。
(先行技術)
着色または印刷された古紙を脱墨するための在
来の方法は、下記のように行なわれる。
第1段階
古紙をデイスインテグレーターやビーターなど
の機械によつてパルプ化する。
第2段階
古紙パルプに水酸化アルカリと洗剤とを添加す
る。脱墨と漂白とを兼ねて行なうときは、上記物
質のほかに過酸化水素あるいは過酸化ナトリウム
をも添加する。さらにPHの緩衝剤および金属封鎖
剤としてケイ酸ナトリウムを加えて、ソーキング
の場合には40℃付近の温度で、漂白の場合には、
60〜70℃の温度で数時間保持する。この処理によ
つて、印刷古紙の場合にはインキ中のカーボンま
たは着色顔料が遊離するし、顔料によつて着色ま
たは印刷された紙の場合には着色顔料が分離して
洗剤の疎水性基と結合して親水性基に覆われた状
態となる。過酸化水素または過酸化ナトリウムは
インキバインダーの酸化分解とパルプの漂白の作
用をする。
第3段階
第2段階の終了後に、パルプの流動性を良くす
るためのパルプ濃度を下げてからフローテーシヨ
ンを行なう。フローテーターでは下方から細かい
空気泡を送り、この空気泡が上昇する過程で親水
性基に覆われたカーボン粒子または着色顔料粒子
を連行して水面に浮上してフロス層を形成するの
で、これを掻き取るか、あるいは流し出してカー
ボンまたは着色顔料を分離し脱色処理を終了す
る。
しかしながら、このフローテーシヨン処理にお
いて細かいカーボン粒子または着色顔料粒子は空
気泡によつて連行され難いので、このような微粒
径のカーボン粒子または着色顔料粒子はパルプ中
に残留しやすい。従つて脱墨効果を向上させるた
めには、何らかの方策が必要であつた。
この方策として、洗剤に高級脂肪酸のアルカリ
金属塩すなわち、いわゆる石鹸を使用して、この
ものを脱墨剤として使用する方法がある。この方
法は前記したソーキング及び漂白処理によつて、
カーボン粒子または着色顔料粒子がパルプ液中に
遊離し終つた時に、水溶性の2価以上の金属塩を
加え高級脂肪酸の金属塩の一部または全部を不溶
性の金属石鹸に変えるものである。
この際に不溶性金属石鹸は、パルプ液中に析出
して、フロツク化するのであるが、同時に高級脂
肪酸のアルカリ金属塩と結合していた微粒子のカ
ーボン粒子または着色顔料粒子もフロツク内に抱
き込まれて、フローテーシヨン法による空気泡に
連行されて水面に浮上するものと考えられ、微粒
のカーボン粒子または着色顔料粒子を除去するこ
とができ、古紙全体の白色度も向上させることが
できる。
2価以上の水溶性金属塩としては、マグネシウ
ム、カルシウム、亜鉛、バリウム、アルミニウ
ム、鉄などの塩酸塩、硫酸塩などが使用可能であ
り、高級脂肪酸のアルカリ金属塩を水不溶性にす
ることのできるものであれば、如何なるものでも
使用可能である。一般に塩化カルシウムが使用さ
れていた。
けれどもこの場合、不溶化剤としてのカルシウ
ムイオンだけでなく、石鹸のナトリウムオインと
反応して、これによりかなりの量の食塩を生じる
塩素イオンも発生するという欠点があり、装置の
腐食が危惧される。また古紙の白色度向上のため
とは言え、不溶化剤として高価な塩化カルシウム
を過酸化物漂白後に添加しなければならないとい
う問題点もあつた。
(発明の目的)
本発明者らは、従来の過酸化物漂白とそれに続
く高級脂肪酸ナトリウムと塩化カルシウムによる
脱墨処理の問題点を解決すべく、塩化カルシウム
にかわる新規な不溶化剤の開発、使用済み漂白補
助剤の有効利用と白色度等の改良を目的として研
究を重ねた結果、本発明に到達した。
(発明の構成)
本発明は下記の三工程を下記の順序に結合した
ことを特徴とする古紙パルプの脱墨方法である。
第1段階
(イ) 過酸化水素水、(ロ) ケイ酸ナトリウム、(ハ)
炭酸ナトリウムおよび(ニ) 水酸化カルシウムお
よび/または酸化カルシウムを未漂白古紙パルプ
に添加混合して、該パルプを漂白する。
第2段階
第1段階を終了した混合物に高級脂肪酸のアル
カリ金属および塩化カルシウムを添加混合する。
第3段階
第2段階で得られた混合物をフローテーシヨン
にかける。
(発明の作用の概要)
本発明の第1段階においては、炭酸ナトリウム
に対して水酸化カルシウムおよび/または酸化カ
ルシウムが反応して、系内において水酸化ナトリ
ウムを形成する。
上記の反応によつて幅生する炭酸カルシウムは
填料としてパルプに定着し、不透明度にも貢献す
るものである。パルプに定着しなかつた炭酸カル
シウムは、フローテーシヨン直前に添加する高級
脂肪酸のアルカリ金属塩の一部または全部を不溶
性の金属石鹸に変え、高級脂肪酸の金属塩を添加
しない通常のフローテーシヨン法では除去できな
い微粒子状のカーボンまたは着色顔料を除去する
ことができるように作用する。
(炭酸ソーダ)
炭酸ソーダはいかなる形態のものでも使用可能
であるが、パルプ製造工程の薬品回収工程と関連
して亜硫酸塩パルプ工場であるならば、例えば薬
品回収工程としてタンペラ法(特公昭46−10057
号公報参照、米国特許第3508863号明細書に対
応)を採用している工場ならば、回収工程の結晶
分離工程から抜き出した炭酸ソーダ−1水物を使
用してもよい。またクラフト法パルプ化工程が併
設されているパルプ工場であるならば、黒液を濃
縮、燃焼して得られるスメルトの水溶液(緑液)
を蒸発濃縮して晶出分離した炭酸ソーダを使用し
てもよい。
炭酸ソーダの対パルプ当りの添加率は、約1〜
10%でよいが好適範囲は約2〜6%である。
(酸化カルシウム及び/又は水酸化カルシウム)
本発明の方法において炭酸ソーダと反応してイ
ン・サイテユーで苛性ソーダを生成する水酸化カ
ルシウムは水酸化カルシウムスラリーとして、又
は水酸化カルシウムの粉体としてパルプスラリー
中に添加されてもよい。添加される水酸化カルシ
ウムは中心部が炭酸カルシウム、表層部が酸化カ
ルシウムに富む粉体であつてもよい。
酸化カルシウムおよび/または水酸化カルシウ
ムの対パルプ当りの添加率は、約1〜10%の範囲
内であればよいが、好ましい範囲は約1〜5%で
ある。また過酸化物の対パルプ当りの添加率は、
過酸化水素に換算して約0.5〜10%、好適には約
0.5〜5%である。
(発明の効果)
本発明の効果は、次のとおりである。
(1) 苛性ソーダよりも価格の安い炭酸ソーダなら
びに水酸化カルシウムおよび/または酸化カル
シウムを使用するため、薬品費の低減が可能で
ある。
(2) 炭酸ソーダに添加する水酸化カルシウムおよ
び/または酸化カルシウムの量を調整すること
により、発生する苛性ソーダの量を自由に調整
することが可能であり、炭酸ソーダによるPH緩
衝力もあるので、条件によつてはケイ酸ソーダ
の添加量も低減できる。
(3) 強アルカリである苛性ソーダを使用しないの
で、排水COD、およびBOD負荷を著しく低減
できる。その結果晒収率も向上する。
(4) パルプ系内には、すでに幅生したカルシウム
塩が存在するので、高価な塩化カルシウムの添
加量を低減できる。
(5) 塩化カルシウムの量が低減できるので、系内
に入る塩素イオンが減少する。従つて食塩によ
る腐食も低減可能である。
(6) 本発明によつて得られる脱墨パルプは、従来
法と同一の塩化カルシウム添加率を採用すれ
ば、従来法によつて得られる脱墨パルプよりも
脱墨率および白色度が向上する。
(発明の実施態様)
次に添付図面(第1図)を参照して本発明方法
の実施態様を説明し、さらに実施例および比較例
をも示すが、これらは本発明をいつそう理解しや
すくするためのものであつて、本発明を制限する
ものではない。
未晒パルプ移送管1を経て、未晒パルプを脱水
機2に導入する。脱水機からの排水は排水管3を
経て、前工程に循環するか、または適宜の処理を
施して廃棄する。脱水機からの未晒パルプは過酸
化物漂白に適当なパルプ濃度、すなわち、5〜20
重量パーセントになるように希釈水導入管4によ
つて供給される希釈水によつて、高濃度ミキサー
5において希釈される。酸化カルシウム及び/又
は水酸化カルシウム貯蔵6に貯えられた酸化カル
シウムおよび/または水酸化カルシウムは固体、
またはスラリーとして高濃度ミキサー5に添加
し、次いで炭酸ソーダ貯槽7に貯えられた炭酸ソ
ーダも添加する。更にケイ酸ソーダ貯槽8に貯え
られたケイ酸ソーダも高濃度ミキサーに添加して
良くかきまぜる。ついで過酸化物貯槽9中の過酸
化物および界面活性剤槽10中の界面活性剤を高
濃度ミキサーに送入して、十分に混合した後に漂
白塔10に送入する。漂白塔中で、50〜70℃の温
度で2〜6時間保持すればパルプの漂白は終了す
る。
上記の漂白ずみパルプにおいては、インキはす
でに繊維から脱離している。ついでオレイン酸ナ
トリウム貯槽13に貯えられたオレイン酸ナトリ
ウム水溶液を高濃度ミキサー12において上記漂
白ずみパルプに添加して、よくかきまぜる。塩化
カルシウムを添加する場合には、塩化カルシウム
貯槽14から塩化カルシウムを高濃度ミキサー1
4に添加する。次にパルプの流動性を改善するた
めに希釈水導入管15から水を高濃度ミキサー1
2に添加してパルプ濃度を低下させ、こうして得
られた混合物をフローテーター16に送つてフロ
ーテーシヨンを行ない、カーボンまたは着色顔料
を分離する。
上記操作によつて得られた脱墨パルプに亜硫酸
水貯槽18から亜硫酸水を供給して、未反応の過
酸化物を分解し、これをもつて本発明の方法を終
了する。
比較例 1
あらかじめ離解し、かつ脱水した古紙パルプ50
gをポリエチレン製の袋に入れ、パルプ濃度が10
重量%になるまで清水で希釈し、70℃の温浴中で
予熱し、下記の物質を添加してよつくかきまぜた
後に、2時間保存してパルプを漂白した。添加割
合は各物質とも絶乾パルプに対する重量%であ
る。
カセイソーダ(脱墨剤) 1.1g
ケイ酸ソーダ 1.4%
界面活性剤 0.05%
過酸化水素(漂白剤) 2%
上記の漂白工程の初期におけるPHは11.1であつ
が、漂白終了後のPHは9.5であつた。
こうして漂白したパルプにフローテーシヨン助
剤としてオレイン酸ナトリウム0.4重量%および
塩化カルシウムを下記の第1表に示すとおりに添
加し、十分にかきまぜた後にパルプ濃度が1.0重
量%になるまで希釈し、試験用フローテーター
(極東振興株式会社)を使用してフローテーシヨ
ンを行なつた。フローテーシヨン終了後に、亜硫
酸水をパルプに加えてPHを5.5に調整した。こう
して得た脱墨パルプの脱墨率は、下記の第1表に
示すとおりであつた。ただし脱墨率とは、フロー
テーシヨンの前後において多量の硫酸アルミニウ
ムを添加して全遊離インキカーボンをパルプに定
着させ、パルプ白色度を測定した場合の白色度上
昇率である。白色度測定用シートは、Tappi標準
法によつて作成した。
実施例 1
カセイソーダおよびケイ酸ソーダの代りに下記
の物質を使用する以外は比較例1と同様に漂白工
程を実施した。ただしPHは漂白初期において11.0
〜11.5で、漂白終了後において9.8〜10.1であつ
た。
無水炭酸ナトリウム 1.2〜1.5重量%
水酸化カルシウム 1.4〜1.8重量%
漂白終了後に無水塩化カルシウムおよびオレイ
ン酸ナトリウムを下記の第1表に示すとおり添加
し、ついで比較例1と同様にフローテーシヨンを
行なつた。その結果の脱墨率を第1表に示す。
【表】TECHNICAL FIELD OF THE INVENTION The present invention relates to a method for deinking waste paper pulp by hydrogen peroxide bleaching and flotation. PRIOR ART A conventional method for deinking colored or printed waste paper is carried out as follows. 1st stage Waste paper is turned into pulp using machines such as a disk integrator and a beater. 2nd step Add alkali hydroxide and detergent to the waste paper pulp. When deinking and bleaching are carried out at the same time, hydrogen peroxide or sodium peroxide is also added in addition to the above substances. In addition, sodium silicate is added as a PH buffer and a sequestering agent, and at a temperature around 40°C in the case of soaking, and in the case of bleaching.
Hold at a temperature of 60-70 ° C for several hours. This treatment liberates the carbon or colored pigments in the ink in the case of used printed paper, and in the case of paper colored or printed with pigments, the colored pigments separate from the hydrophobic groups of the detergent. They bond together and become covered with hydrophilic groups. Hydrogen peroxide or sodium peroxide acts to oxidatively decompose the ink binder and bleach the pulp. Third stage After completing the second stage, flotation is performed after lowering the pulp concentration to improve the fluidity of the pulp. The floatator sends fine air bubbles from below, and as these air bubbles rise, they take away carbon particles or colored pigment particles covered with hydrophilic groups and float to the water surface, forming a floss layer. The carbon or colored pigment is separated by scraping or pouring out to complete the decoloring process. However, since fine carbon particles or colored pigment particles are difficult to be entrained by air bubbles in this flotation treatment, such fine carbon particles or colored pigment particles tend to remain in the pulp. Therefore, some measure was needed to improve the deinking effect. One way to do this is to use an alkali metal salt of a higher fatty acid, ie, a so-called soap, as a detergent and use this product as a deinking agent. This method uses the soaking and bleaching treatment described above.
When the carbon particles or colored pigment particles are completely released into the pulp liquid, a water-soluble metal salt of divalent or higher valence is added to convert some or all of the higher fatty acid metal salts into insoluble metal soaps. At this time, the insoluble metal soap precipitates in the pulp liquid and becomes a floc, but at the same time, the fine carbon particles or colored pigment particles that have been bonded to the alkali metal salt of the higher fatty acid are also trapped in the floc. It is thought that the paper floats to the surface of the water along with the air bubbles produced by the flotation process, making it possible to remove fine carbon particles or colored pigment particles and improve the overall whiteness of the waste paper. Hydrochlorides and sulfates of magnesium, calcium, zinc, barium, aluminum, iron, etc. can be used as water-soluble metal salts with divalent or higher valences, and can make alkali metal salts of higher fatty acids water-insoluble. Anything can be used as long as it is. Calcium chloride was commonly used. However, in this case, there is a drawback that not only calcium ions as an insolubilizing agent but also chlorine ions are generated which react with the sodium ion of the soap and thereby generate a considerable amount of common salt, and there is a risk of corrosion of the equipment. Another problem was that, although the purpose was to improve the whiteness of waste paper, expensive calcium chloride had to be added as an insolubilizer after peroxide bleaching. (Objective of the Invention) In order to solve the problems of conventional peroxide bleaching and subsequent deinking treatment using sodium higher fatty acids and calcium chloride, the present inventors developed and used a new insolubilizing agent to replace calcium chloride. As a result of repeated research aimed at effectively utilizing bleaching aids and improving whiteness, the present invention was achieved. (Structure of the Invention) The present invention is a method for deinking waste paper pulp, characterized in that the following three steps are combined in the following order. 1st step (a) Hydrogen peroxide solution, (b) Sodium silicate, (c)
Sodium carbonate and (d) calcium hydroxide and/or calcium oxide are added and mixed to unbleached waste paper pulp to bleach the pulp. 2nd stage: A higher fatty acid alkali metal and calcium chloride are added and mixed to the mixture obtained in the 1st stage. Third stage The mixture obtained in the second stage is subjected to flotation. (Summary of the Effects of the Invention) In the first step of the present invention, sodium carbonate is reacted with calcium hydroxide and/or calcium oxide to form sodium hydroxide within the system. Calcium carbonate, which is produced by the above reaction, is fixed in the pulp as a filler and also contributes to opacity. Calcium carbonate that has not been fixed in the pulp can be removed using the normal flotation method, in which part or all of the alkali metal salts of higher fatty acids added immediately before flotation are changed into insoluble metal soaps, and no metal salts of higher fatty acids are added. It acts to remove fine particulate carbon or colored pigments that cannot be removed by other methods. (Soda Carbonate) Soda carbonate can be used in any form, but if it is a sulfite pulp mill in connection with the chemical recovery process in the pulp manufacturing process, for example, the Tampera method (Special Publication No. 10057
If the factory adopts the method (see US Pat. No. 3,508,863), sodium carbonate monohydrate extracted from the crystal separation step of the recovery step may be used. In addition, if the pulp mill has a kraft pulping process, an aqueous solution of smelt (green liquor) obtained by concentrating and burning black liquor.
Sodium carbonate obtained by evaporating and concentrating and crystallizing and separating may be used. The addition rate of soda carbonate per pulp is approximately 1~
It may be 10%, but the preferred range is about 2-6%. (Calcium oxide and/or calcium hydroxide) Calcium hydroxide which reacts with soda carbonate to produce caustic soda in situ in the method of the present invention is contained in the pulp slurry as a calcium hydroxide slurry or as a powder of calcium hydroxide. may be added to. The calcium hydroxide to be added may be a powder rich in calcium carbonate in the center and calcium oxide in the surface layer. The addition rate of calcium oxide and/or calcium hydroxide to the pulp may be within the range of about 1 to 10%, and the preferred range is about 1 to 5%. Also, the addition rate of peroxide per pulp is
Approximately 0.5 to 10% in terms of hydrogen peroxide, preferably approximately
It is 0.5-5%. (Effects of the invention) The effects of the invention are as follows. (1) Chemical costs can be reduced because soda carbonate and calcium hydroxide and/or calcium oxide are used, which are cheaper than caustic soda. (2) By adjusting the amount of calcium hydroxide and/or calcium oxide added to soda carbonate, it is possible to freely adjust the amount of caustic soda generated. Depending on the situation, the amount of sodium silicate added can also be reduced. (3) Since caustic soda, which is a strong alkali, is not used, wastewater COD and BOD loads can be significantly reduced. As a result, the bleaching yield also improves. (4) Since a wide range of calcium salts are already present in the pulp system, the amount of expensive calcium chloride added can be reduced. (5) Since the amount of calcium chloride can be reduced, the amount of chlorine ions entering the system is reduced. Therefore, corrosion caused by common salt can also be reduced. (6) The deinked pulp obtained by the present invention has a higher deinking rate and whiteness than the deinked pulp obtained by the conventional method, if the same calcium chloride addition rate as the conventional method is used. . (Embodiments of the Invention) Next, embodiments of the method of the present invention will be explained with reference to the accompanying drawings (Fig. 1), and Examples and Comparative Examples will also be shown, which will make it easier to understand the present invention. It is intended to do so, and is not intended to limit the present invention. The unbleached pulp is introduced into a dehydrator 2 via an unbleached pulp transfer pipe 1. The waste water from the dehydrator passes through the drain pipe 3 and is either circulated to the previous process or subjected to appropriate treatment and then disposed of. The unbleached pulp from the dehydrator has a pulp consistency suitable for peroxide bleaching, i.e. 5-20
It is diluted in the high concentration mixer 5 with dilution water supplied by the dilution water inlet pipe 4 so as to be in weight percent. The calcium oxide and/or calcium hydroxide stored in the calcium oxide and/or hydroxide storage 6 is solid;
Alternatively, it is added as a slurry to the high concentration mixer 5, and then the soda carbonate stored in the soda carbonate storage tank 7 is also added. Further, the sodium silicate stored in the sodium silicate storage tank 8 is also added to the high concentration mixer and mixed well. The peroxide in the peroxide storage tank 9 and the surfactant in the surfactant tank 10 are then fed into a high concentration mixer, and after thorough mixing are fed into the bleaching tower 10. Bleaching of the pulp is completed by keeping it in a bleaching tower at a temperature of 50 to 70°C for 2 to 6 hours. In the bleached pulp described above, the ink has already been desorbed from the fibers. Next, the sodium oleate aqueous solution stored in the sodium oleate storage tank 13 is added to the bleached pulp in the high concentration mixer 12 and thoroughly mixed. When adding calcium chloride, add calcium chloride from the calcium chloride storage tank 14 to the high concentration mixer 1.
Add to 4. Next, in order to improve the fluidity of the pulp, water is introduced into the high concentration mixer 1 from the dilution water introduction pipe 15.
The mixture thus obtained is sent to a floatator 16 for flotation to separate carbon or colored pigments. Sulfite water is supplied from the sulfite water storage tank 18 to the deinked pulp obtained by the above operation to decompose unreacted peroxides, thereby completing the method of the present invention. Comparative example 1 Pre-disintegrated and dehydrated waste paper pulp 50
g into a polyethylene bag, and the pulp density is 10.
The pulp was diluted with clear water to % by weight, preheated in a 70°C hot bath, the following substances were added, stirred thoroughly, and stored for 2 hours to bleach the pulp. The addition ratio of each substance is % by weight based on the bone dry pulp. Caustic soda (deinking agent) 1.1g Sodium silicate 1.4% Surfactant 0.05% Hydrogen peroxide (bleaching agent) 2% The pH at the beginning of the above bleaching process is 11.1, but the pH after bleaching is 9.5. Ta. 0.4% by weight of sodium oleate and calcium chloride as flotation aids are added to the thus bleached pulp as shown in Table 1 below, and after thorough stirring, the pulp is diluted to a pulp concentration of 1.0% by weight. Floatation was performed using a test floatator (Kyokuto Shinko Co., Ltd.). After flotation, sulfite water was added to the pulp to adjust the pH to 5.5. The deinking rate of the deinked pulp thus obtained was as shown in Table 1 below. However, the deinking rate is the whiteness increase rate when a large amount of aluminum sulfate is added before and after flotation to fix all free ink carbon to the pulp, and the pulp whiteness is measured. The sheet for measuring whiteness was prepared by the Tappi standard method. Example 1 A bleaching process was carried out in the same manner as in Comparative Example 1, except that the following substances were used instead of caustic soda and sodium silicate. However, the pH is 11.0 at the beginning of bleaching.
~11.5, and 9.8 to 10.1 after bleaching. Anhydrous sodium carbonate 1.2 to 1.5% by weight Calcium hydroxide 1.4 to 1.8% by weight After completion of bleaching, anhydrous calcium chloride and sodium oleate were added as shown in Table 1 below, and flotation was then carried out in the same manner as in Comparative Example 1. Summer. The resulting deinking rates are shown in Table 1. 【table】
第1図は本発明方法の好適な実施例のフローシ
ートであつて図中の符号はそれぞれ下記のものを
示す。
1……未晒パルプ移送管、2……脱水機、3…
…排水管、4……希釈水導入管、5……高濃度ミ
キサー、6……酸化カルシウムおよび/または水
酸化カルシウム貯槽、7……炭酸ナトリウム貯
槽、8……ケイ酸ナトリウム貯槽、9……過酸化
物貯槽、10……界面活性貯槽、11……漂白
槽、12……高濃度ミキサー、13……オレイン
酸ナトリウム貯槽、14……塩化カルシウム貯
槽、15……希釈水導入管、16……フローテー
ター、17……反応槽、18……亜硫酸水貯槽。
FIG. 1 is a flow sheet of a preferred embodiment of the method of the present invention, and the reference numerals in the figure indicate the following. 1...Unbleached pulp transfer pipe, 2...Dehydrator, 3...
... Drain pipe, 4 ... Dilution water introduction pipe, 5 ... High concentration mixer, 6 ... Calcium oxide and/or calcium hydroxide storage tank, 7 ... Sodium carbonate storage tank, 8 ... Sodium silicate storage tank, 9 ... Peroxide storage tank, 10... Surface active storage tank, 11... Bleaching tank, 12... High concentration mixer, 13... Sodium oleate storage tank, 14... Calcium chloride storage tank, 15... Dilution water introduction pipe, 16... ...Floatator, 17...Reaction tank, 18...Sulfite water storage tank.
Claims (1)
トリウム、(ハ)炭酸ナトリウムおよび(ニ)水酸化カル
シウムおよび/または酸化カルシウムを未漂白古
紙パルプに添加混合して該パルプを漂白し、第2
段階としては第1段階を終了した混合物に高級脂
肪酸のアルカリ金属塩および塩化カルシウムを添
加混合し、第3段階としては第2段階で得られた
混合物をフローテーシヨンにかけることから成る
古紙パルプの脱墨方法。1. In the first step, (a) hydrogen peroxide, (b) sodium silicate, (c) sodium carbonate, and (d) calcium hydroxide and/or calcium oxide are added to and mixed with unbleached waste paper pulp to prepare the pulp. bleach and second
The step is to add and mix alkali metal salts of higher fatty acids and calcium chloride to the mixture obtained in the first step, and the third step is to apply the mixture obtained in the second step to flotation. Deinking method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13522879A JPS5663089A (en) | 1979-10-22 | 1979-10-22 | Deinking of waste paper pulp |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13522879A JPS5663089A (en) | 1979-10-22 | 1979-10-22 | Deinking of waste paper pulp |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5663089A JPS5663089A (en) | 1981-05-29 |
JPS6225796B2 true JPS6225796B2 (en) | 1987-06-04 |
Family
ID=15146802
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13522879A Granted JPS5663089A (en) | 1979-10-22 | 1979-10-22 | Deinking of waste paper pulp |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5663089A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9507710D0 (en) * | 1995-04-13 | 1995-05-31 | Ecc Int Ltd | Waste paper treatment process |
US6059927A (en) | 1997-09-23 | 2000-05-09 | Queen's University At Kingston | Method of reducing brightness reversion and yellowness (B*) of bleached mechanical wood pulps |
GB9804068D0 (en) * | 1998-02-27 | 1998-04-22 | Mcilroy Andrew | Bleach stabiliser |
-
1979
- 1979-10-22 JP JP13522879A patent/JPS5663089A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5663089A (en) | 1981-05-29 |
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