JPS62256651A - Laminate for lining for granule transport apparatus, etc. - Google Patents
Laminate for lining for granule transport apparatus, etc.Info
- Publication number
- JPS62256651A JPS62256651A JP10154586A JP10154586A JPS62256651A JP S62256651 A JPS62256651 A JP S62256651A JP 10154586 A JP10154586 A JP 10154586A JP 10154586 A JP10154586 A JP 10154586A JP S62256651 A JPS62256651 A JP S62256651A
- Authority
- JP
- Japan
- Prior art keywords
- laminate
- wear
- lining
- synthetic resin
- resistant material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000008187 granular material Substances 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims description 29
- 229920003002 synthetic resin Polymers 0.000 claims description 16
- 239000000057 synthetic resin Substances 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical group 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
この発明は、粉粒体輸送機器、例えば集塵、スラリー輸
送、汚泥水、空気輸送ラインなどにおけるバイブ、エル
ボ−、チー、ポンプ、送風礪、サイクロン、タンクなど
の激しい摩耗が発生する部分に施されるライニング用積
層体に関する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application This invention is applicable to powder and granule transportation equipment, such as vibrations, elbows, tees, pumps, blowing basins, and cyclones in dust collection, slurry transportation, sludge water, pneumatic transportation lines, etc. , relates to a lining laminate applied to parts such as tanks where severe wear occurs.
従来技術とその問題点
上述のライニング材としては、ゴム、セメント、耐摩鋳
鉄などが使用されているが、いずれもその耐久性、車量
、作業性、価格などの点から最適なものではなかった。Conventional technology and its problems Rubber, cement, wear-resistant cast iron, etc. are used as the above-mentioned lining materials, but none of them are optimal in terms of durability, vehicle volume, workability, price, etc. .
そこで、最近では、上)本の各点を満足するための材料
としてタイル状のセラミックが注目されている。Therefore, recently, tile-shaped ceramics have been attracting attention as a material that satisfies each of the above points.
セラミックをバイブなどの内面に内張すする手段として
は、セラミックを接着剤を用いてバイブなどの内面に直
接貼付けるものであるが、これにはつぎの問題点がある
。第1に、バイブなどの奥まった部分で、手の届かない
ところにはセラミックを貼付けることができないなど、
作業性が悪い。第2に、セラミックとバイブなどとの接
触面積が小さいために、セラミックの接着力が弱い。第
3に、パイプなどが腐食した場合には、セラミックが容
易に剥離する。A method of lining the inner surface of a vibrator or the like with ceramic is to directly adhere the ceramic to the inner surface of the vibrator or the like using an adhesive, but this method has the following problems. First, ceramics cannot be pasted in recessed areas such as vibrators that are out of reach.
Poor workability. Second, since the contact area between the ceramic and the vibrator is small, the adhesive strength of the ceramic is weak. Third, if a pipe or the like corrodes, the ceramic easily peels off.
この発明の目的は、上述の問題点をすべて解決した粉粒
体輸送機器などのライニング用積層体を提供することに
ある。An object of the present invention is to provide a laminate for lining a powder transport device, etc., which solves all of the above-mentioned problems.
問題点を解決するための手段
この発明による粉粒体輸送機器などのライニング用積層
体は、外面が粉粒体輸送機器などのライニングをlI[
j Tべき部分にそう形状に形成されかつ合成樹脂より
なる外層と、外層の内面を被覆しかつ多数のタイル状耐
摩耗材よりなる内層とを備えているものである。Means for Solving the Problems The laminate for lining of powder and granular material transport equipment, etc. according to the present invention has an outer surface that is similar to the lining of powder and granular material transport equipment, etc.
It is provided with an outer layer formed in such a shape and made of a synthetic resin at a portion where it should be T, and an inner layer which covers the inner surface of the outer layer and is made of a large number of tile-shaped wear-resistant materials.
タイルとは、平板状のものを指すのみならず、それより
も厚い、例えば短句柱状のものおよびこれに類似するも
のを含む。Tile refers not only to flat tiles, but also includes thicker tiles, such as short columnar tiles, and similar tiles.
実 施 例
この発明の実施例をつぎに図面を参照して詳しく説明す
る。Embodiments Next, embodiments of the present invention will be described in detail with reference to the drawings.
粉粒体輸送機器などのライニング用積層体は、第1図に
示すように、合成樹脂(11)よりなる外層(12)と
、外層(12)の内面を被覆しかつ耐摩耗材(13)よ
りなる内層(14)とを備えている。合成樹脂(11)
としては、エポキシ系のものが最適であるが、必ずしも
これに限定されない。また、積層体に強度を必要とする
場合には、合成樹脂(11)の中に図示しないガラス繊
維を埋め込めばよい。耐摩耗材(13)は、酸化アルミ
ニウムのような金属酸化物を主成分とするセラミック製
のものであって、2 cm X 2 cmの正方形で、
厚さは4mm程度のタイル状に形成されている。耐摩耗
材(13)の内外の両周面にはそれぞれ面取り(15)
が施されている。As shown in Fig. 1, a laminate for lining materials such as powder and granular material transportation equipment has an outer layer (12) made of a synthetic resin (11), and an inner surface of the outer layer (12) covered with a wear-resistant material (13). and an inner layer (14). Synthetic resin (11)
Epoxy-based materials are most suitable, but the material is not necessarily limited thereto. Furthermore, if the laminate requires strength, glass fibers (not shown) may be embedded in the synthetic resin (11). The wear-resistant material (13) is made of ceramic whose main component is a metal oxide such as aluminum oxide, and has a square size of 2 cm x 2 cm.
It is formed into a tile shape with a thickness of about 4 mm. Both the inner and outer peripheral surfaces of the wear-resistant material (13) are chamfered (15).
is applied.
第4図から第7図は、上述の外層(12)および内FJ
(14)を備えているものであって、種々な形状をな
す積層体の外観を示している。すなわち、第4図では平
板状のものが、第5図では横断面し形状をなすものが、
第6図では横断面U形の樋状のものが、第7図ではホッ
パ状のものがそれぞれ示されている。積層体の形状は第
4図から第7図に示すものに限定されることなく、図示
しない粉粒体輸送用機器などのライニングを施すべき部
分の形状に対応して積層体の形状が定められる。このよ
うにして所定の形状に形成された積層体外層<12)の
外面は上述のライニングを施すべき部分にそう形状をな
している。同部分への積層体の取付けは、同部分へ積層
体を接着剤により貼付けること、ボルト、ナツトのよう
な救械的締付は手段によることなど、適宜選択される。Figures 4 to 7 show the above-mentioned outer layer (12) and inner FJ.
(14) and shows the appearance of laminates having various shapes. In other words, in Fig. 4, the plate-like object is shown, and in Fig. 5, the object is cross-sectionally shaped.
FIG. 6 shows a gutter-like structure with a U-shaped cross section, and FIG. 7 shows a hopper-like structure. The shape of the laminate is not limited to those shown in FIGS. 4 to 7, and the shape of the laminate is determined in accordance with the shape of the part to be lined, such as equipment for transporting powder or granular materials (not shown). . The outer surface of the outer layer <12) of the laminate thus formed into a predetermined shape has a shape corresponding to the portion to be lined as described above. Attachment of the laminate to the same part is selected as appropriate, such as by pasting the laminate to the same part with an adhesive, or by means of rescue tightening such as bolts and nuts.
第2図および第3図は耐摩耗材の変形例を示す。第2図
に示寸耐摩耗材(16)は、上述のタイル状をなJもの
ではなく、短柱状をなし、その外周面には内端寄りの一
部を除いて外細りのテーバ部(17)が設けられている
。隣接する耐摩耗材(16)のテーパ部(17)の間に
も合成樹脂(11)が隙間なくつめられており、これに
より耐摩耗材(16)の横方向への移動が阻止されるよ
うになっている。第3図に示す耐摩耗材(18)は、第
2図^
のちのと同様に、 状をなしかつ外周面にテーバ部(
19)を有しており、さらにテーパ部(19)に環状溝
(20)が形成され、これにより環状溝(20)より外
の部分が抜は止め突起(21)を形成している。この抜
は止め突起(21)により耐摩耗材(18)の合成樹脂
(11)からの抜は出し、すなわら内方向への移動が阻
止されるようになっている。FIGS. 2 and 3 show modifications of the wear-resistant material. The wear-resistant material (16) shown in Fig. 2 does not have the above-mentioned tile shape, but has a short column shape, and its outer peripheral surface has a tapered part (17 ) is provided. The synthetic resin (11) is packed tightly between the tapered portions (17) of adjacent wear-resistant materials (16), thereby preventing the wear-resistant materials (16) from moving in the lateral direction. ing. The wear-resistant material (18) shown in Figure 3 has a shape and has a tapered part (18) on the outer peripheral surface, as in Figure 2^.
19), and an annular groove (20) is further formed in the tapered portion (19), so that the portion outside the annular groove (20) forms a removal prevention protrusion (21). A stop projection (21) prevents the wear-resistant material (18) from being pulled out from the synthetic resin (11), that is, prevents it from moving inward.
つぎに、第8図を参照して積層体の製造方法について説
明する。ここではタイル状の耐摩耗材(13)を用いて
、第6図に示す樋状の積層体を製造する方法について説
明するが、短句柱状の耐摩耗材(16)(18)を用い
る場合や、第6同以外の仙の形状の積層体を製造する場
合についても、これに準じることは言うまでもない。Next, a method for manufacturing the laminate will be described with reference to FIG. Here, we will explain a method for manufacturing the gutter-shaped laminate shown in FIG. 6 using the tile-shaped wear-resistant material (13), but there are also cases where column-shaped wear-resistant materials (16) (18) are used, Needless to say, the same applies to the case of manufacturing a laminated body having a rectangular shape other than the sixth example.
積層体の製造のためには、型(22)を用いる。A mold (22) is used for manufacturing the laminate.
型(22)は、これにより製造される樋状の積層体と同
じ様に樋状をなし、その外周面は同積層体内層(14)
の内周面と合致している。The mold (22) has a gutter-like shape similar to the gutter-shaped laminate produced thereby, and its outer peripheral surface is similar to the layer (14) of the same laminated body.
It matches the inner peripheral surface of.
まず、型(22)の外面にこれを被覆するように多数の
耐摩耗材(13)を貼付ける訳であるが、この際に、N
!4摩耗材(13)をあらかじめ両面粘着シート(23
)の片面に貼付けておいて、その粘着シ=1〜(23)
を介して耐摩耗材(13)を型(22)の外面に貼付け
る。つぎに、各耐摩耗材(13)の目地および外面に合
成樹脂(11)を塗布または吹き付ける。そして、合成
樹脂(11)が硬化するのをよって耐摩耗材(13)と
合成樹脂(11)とを一体化させ、一体化させられた耐
摩耗材(13)と合成樹脂を型(22)より離型して積
層体を得る。合成樹脂(11)の硬化のためには熱風な
どを用いればよい。First, a large number of wear-resistant materials (13) are attached to the outer surface of the mold (22) so as to cover it.
! 4. Place the wear material (13) on the double-sided adhesive sheet (23) in advance.
) on one side, and the adhesive sheet = 1 to (23)
The wear-resistant material (13) is attached to the outer surface of the mold (22) through the abrasion resistant material (13). Next, synthetic resin (11) is applied or sprayed onto the joints and outer surface of each wear-resistant material (13). Then, as the synthetic resin (11) hardens, the wear-resistant material (13) and the synthetic resin (11) are integrated, and the integrated wear-resistant material (13) and synthetic resin are separated from the mold (22). A laminate is obtained by molding. Hot air or the like may be used to cure the synthetic resin (11).
発明の効果
この発明によれば、外層の外面が粉粒体輸送機器などの
ライニングを施すべき部分にそう形状に形成されている
から、同部分に積層体を簡単にライニング材として施す
ことができ、合成樹脂と耐摩耗材が一体化させられたも
のであるから、合成樹脂が破壊しない限りは耐摩耗材が
剥離することがなく、さらには合成樹脂製の外層の存在
によりライニングを施すべき部分の腐食を防止すること
ができる。Effects of the Invention According to the present invention, since the outer surface of the outer layer is formed in a shape similar to that of a part to be lined in powder and granular material transport equipment, the laminate can be easily applied to the same part as a lining material. Since the synthetic resin and wear-resistant material are integrated, the wear-resistant material will not peel off unless the synthetic resin is destroyed, and the presence of the synthetic resin outer layer will prevent corrosion of the parts that should be lined. can be prevented.
図面はこの発明の実施例を示し、第1図から第3図はい
ずれも断面図、第4図から第7図はいずれも形状例を示
す斜視図、第8図は製造方法を示す断面図である。
(1)・・・合成樹脂、(12)・・・外層、(13)
(16)(18)・・・耐摩耗材、(14)・・・内層
。
以 上The drawings show embodiments of the invention, and FIGS. 1 to 3 are sectional views, FIGS. 4 to 7 are perspective views showing examples of shapes, and FIG. 8 is a sectional view showing a manufacturing method. It is. (1)...Synthetic resin, (12)...Outer layer, (13)
(16) (18)... Wear-resistant material, (14)... Inner layer. that's all
Claims (1)
にそう形状に形成されかつ合成樹脂よりなる外層と、外
層の内面を被覆しかつ多数のタイル状耐摩耗材よりなる
内層とを備えている粉粒体輸送機器などのライニング用
積層体。Powder whose outer surface is formed in a shape similar to that of a part to be lined such as powder transport equipment, and which has an outer layer made of synthetic resin and an inner layer that covers the inner surface of the outer layer and is made of a large number of tile-like wear-resistant materials. Laminate for lining granule transportation equipment, etc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10154586A JPS62256651A (en) | 1986-04-30 | 1986-04-30 | Laminate for lining for granule transport apparatus, etc. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10154586A JPS62256651A (en) | 1986-04-30 | 1986-04-30 | Laminate for lining for granule transport apparatus, etc. |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62256651A true JPS62256651A (en) | 1987-11-09 |
Family
ID=14303407
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10154586A Pending JPS62256651A (en) | 1986-04-30 | 1986-04-30 | Laminate for lining for granule transport apparatus, etc. |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62256651A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5369422A (en) * | 1976-11-30 | 1978-06-20 | Nitto Electric Ind Co | Thermoplastic resin sheet* tile assembly and method of producing same assembly |
-
1986
- 1986-04-30 JP JP10154586A patent/JPS62256651A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5369422A (en) * | 1976-11-30 | 1978-06-20 | Nitto Electric Ind Co | Thermoplastic resin sheet* tile assembly and method of producing same assembly |
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