JPS62242047A - Tile panel unit and method for molding the same - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed Description of the Invention] [Object of the Invention] First-born Kamiza and Shell Hill! In the present invention, the adhesive surface of a cloth coated with an adhesive is made to adhere to the front side of tiles arranged in a line at a predetermined interval, and the cloth is pressed from above through a cushioning material, and the back side of the tile is pressed. The present invention also relates to a tile panel unit which is formed into a panel unit by pouring a joint material into the joints, and a method for forming the same.

Traditionally, such tile panel units include unit tiles that are made by pasting a backing paper on the surface of the tiles and connecting them with adhesive. After applying cement to the surface, the unit tiles are pressed and bonded, and after the cement has hardened, the gold paper is peeled off.
In addition, the joints were filled with mortar to finish the work, but the Uni and 71-tiles before construction were easily bent in the direction in which the mount was attached, and each tile was damaged due to large contact with each other when being carried. In addition, during construction, the joints must be filled with mortar after peeling off the mount from the unit tile and finished manually, which requires skill and is very time-consuming. It requires post-treatment such as wiping off mortar attached to the tile surface with dilute hydrochloric acid, and the adhesive effect is weak at the initial stage of adhesion of each tile.
Since the adhesive itself expands or contracts, it has various drawbacks in terms of man-hours, finish, etc., such as poor adhesion to the tile surface and joints, and a significant deterioration of the aesthetic appearance.

In addition, in order to eliminate this drawback, tiles of arbitrary shapes are arranged on the adhesive surface of the adhesive film with their front sides facing each other, and a board joint material is placed in the joints between the tiles. The inventor has developed a tile panel unit in which a reinforcing material is embedded in the joint material, and a reinforcing material is embedded in the joint material to form a panel unit in which the tiles are integrated. The problem with film was that when the adhesive film was peeled off and the board joint material was removed, mortar flowed onto the tile surface, staining the tile surface and spoiling its aesthetic appearance.

■ Read on. According to the present invention, the adhesive surface of a cloth coated with an adhesive is made to adhere to the surface of the tiles arranged in a line at a predetermined interval, and the adhesive is applied from above the cloth. 7. By pressing the tile through the intervening material and placing the joint material on the back side of the tile and at the joints to form a panel unit, construction is simplified and the tile surface and joints have a smooth finish. The present invention aims to provide a tile panel unit and a method for molding the same.

[Structure of the invention]

In view of this point, the present invention for arranging tiles with adhesive applied thereto is made to adhere to the front side of the tiles arranged in a line at a predetermined interval, and the back side of the tiles and the joints are adhered. A tile panel unit in which a joint material is placed on the back side of the tile and a reinforcing material is buried in the joint material on the back side of the tile to integrate the tiles to form the panel unit body, and a cloth coated with an adhesive. The adhesive side of the tile is placed facing the front side of the tiles arranged at a predetermined interval, and the cloth is pressed with a cushioning material interposed from above, and a joint material is placed on the back side of the tile and the joint area. The present invention aims to solve the above-mentioned drawbacks by providing a method for molding a tile panel unit in a manner that allows the tile panel unit to be formed in a manner similar to that shown in FIG.

The tile panel unit according to the present invention has an adhesive surface of cloth,
If the adhesive is applied to the surface of tiles arranged at predetermined intervals and formed in an appropriate shape, and pressed from above through a cushioning material, the adhesive surface of the cloth will be applied to the lower value 1 within the joint area. is pushed out, the cloth is bent to form a recess, and the adhesive side of the cloth coated with adhesive is pressed tightly onto the tile surface, and then grout material is applied to the back side of the tile and the joint area. If the panels are cast to form a panel unit, the tension of the fabric and reinforcing material will create a strong panel unit body that will not bend due to external forces, and when constructing such a panel unit body, the fabric will be kept in the same position. By curing and solidifying the tile surface and peeling off the cloth once the floor surface and the panel unit body have been integrally cured and solidified, a finish with a smooth tile surface and joints can be obtained.

An embodiment of the present invention will be described below based on the drawings. 1 is a panel unit main body according to the present invention, and when molding the panel unit main body 1, a predetermined mold (not shown) is used. Tiles 2.2a... are arranged in a matrix at predetermined intervals as main structural members, and an adhesive surface 5 of a cloth 4 of a predetermined size is coated with a latex adhesive 3.
are adhered to the surfaces of the tiles 2.2a... facing each other.

Reference numeral 6 denotes a freely contractible cushioning material made of sponge as an auxiliary member placed on the cloth 4) surface to form the panel unit main body 1, and the cushioning material 6
The cushion material 6 is contracted downward by the pressing force of the presser plate 7 placed R on the upper surface, and the adhesive surface 5 of the cloth 4 is pushed to the lower position of the joint part 8.8a, and the cloth 4 is folded. The tile 2 is bent to form a concave portion 9.9a...
．． 2a...The adhesive surface 5'' of the cloth 4 coated with the adhesive 3 is pressed and adhered to the surface.

IO, 11, lla... are joint materials made of soft mortar that form the panel unit main body 1,
When the adhesive surface 5 of the cloth 4 is sufficiently pressed and adhered to the surface of the tile 2.2a, the pressing plate 7 and the cushioning material 6 are sequentially removed, and the cloth 4 is adhered to the tile 2.2.
After rotating a... by 180 degrees, joint materials 10 and 1
1, lla... is cast on the back side of the tiles 2.2a... and in the joint portions 8.8a..., and the reinforcing material 12 is placed in the mesh on the cast joint material [0]. If the tiles 2.2a... are integrated as a panel board by curing and solidifying the joint materials IO and 11, lla... This creates a strong physical structure that does not interfere with the process.

In constructing such a panel unit body 1, as shown in FIG. 5, the cloth 4 is kept in an adhesive state and the floor surface 14 and the panel unit body 1 are integrally cured with cement 13 interposed. By peeling off the cloth 4 once it has solidified, a finish with a smooth tile surface and joints can be obtained.

It should be noted that the present invention is not limited to the configuration of the above-mentioned embodiments. For example, as shown in FIGS. 6 and 7, tiles 2.2a and 2.2a with undulations (non-straight lines) on the end surfaces for which board joint materials cannot be used.・・・
Even if the panel unit main body 1 is formed by arranging them in a base shape or a circular shape, a finish with good tile surfaces and joints can be obtained.

〔Effect of the invention〕

In short, the present invention provides tiles 2.0 in which adhesive surfaces 5 of cloth 4 coated with adhesive 3 are arranged in a line at a predetermined interval.
2a...Tile 2.
2a... Joint fillers 10 and 11, lla... are placed on the back side and joint portions 8.8a..., and reinforcement is applied to the joint material IO on the back side of tiles 2.2a... Since the panel unit main body 1 is constructed by embedding the material I2 and integrating the tiles 2.2a..., the front and back surfaces of the panel unit main body 1 are held by the tension of the cloth 4 and the reinforcing material 12. , joint portions 8-, 8a, etc., it becomes a solid panel board without bending, and it can be transported to the work site with peace of mind without being damaged when being carried around. It is also very easy to handle during construction, and the cloth 4 is attached to the panel unit body 1.
This will protect the surface during curing after installation, and if the cloth 4 is peeled off from the panel unit body 1, beautiful joints 8.8
A... will be revealed, and the amount of joint filling that previously had to be completed by hand will be reduced.

In addition, tiles 2.2a are arranged with adhesive surfaces 5 of cloth 4 coated with adhesive 3 at predetermined intervals. Joint materials 10 and 11, I
Since the tiles 2.2a... with a flat surface or uneven surfaces are arranged in an arbitrary shape and the panel unit body 1 is formed, the adhesiveness of the fabric 4 will not be affected. Since the surface 5 blends well with the surface of the tile 2.2a, the paste of the joint materials 1o, 11, lla, etc. flowing out from the inside of the joint portion 8.8a is applied to the concave portion 9.9a of the cloth 4.・This eliminates the need for post-processing such as wiping with dilute hydrochloric acid, making it easy to maintain a smooth finish on the tile 2.2a... surface and joint area 8.8a... This makes it possible to significantly reduce the number of man-hours, and to dramatically improve work efficiency.

In addition, since the reinforcing material 12 plays the role of an anchor between the cement 13 applied to the floor surface 14, the adhesive strength of the panel unit main body (■) can be increased, and the panel unit main body (1) can be precast. concrete+i
Its practical effects are enormous, such as being able to be used as a device.

[Brief explanation of drawings]

The drawings show one embodiment of the present invention, and FIG. 1 is a plan view of a tile panel unit according to the present invention, FIG. 2 is a top and bottom view of the same, and FIG. 3 is a sectional view of the tile panel unit when it is molded. FIG. 4 is a sectional view of FIG. 1, FIG. 5 is a sectional view showing a construction state, and FIGS. 6 and 7 are plan views showing tile panel units of other embodiments. l Panel unit body 2.2a...Tile 3 Adhesive 4 Cloth 5 Adhesive surface 6 Cushion material 7 Pressing slope 8.8a
... Joint part 10 Joint material 1111a ... Joint material 1
2 or more reinforcements Fig. 2 Fig. 6J 7.・Procedural Amendment Board January 12, 1986

Claims (3)

[Claims] (1) The adhesive side of the cloth coated with adhesive is applied to the front surface of the tiles arranged at a predetermined interval, and the joint material is placed on the back side of the tiles and at the joints. A tile panel unit characterized in that a reinforcing material is embedded in the joint material on the back side of the tile panel unit, and the tiles are integrated to form a panel unit body. (2) The tile panel unit according to claim 1, wherein the tile panel unit is used as a precast concrete board. (3) Place the adhesive side of the cloth coated with adhesive against the front side of the tiles arranged at a predetermined interval, and apply pressure to the back side of the tile by pressing the cloth from above with a cushioning material interposed. and a method for forming a tile panel unit, characterized in that a joint material is placed at the joints.