JPS62240756A - Thermally sprayed film - Google Patents

Thermally sprayed film

Info

Publication number
JPS62240756A
JPS62240756A JP8426886A JP8426886A JPS62240756A JP S62240756 A JPS62240756 A JP S62240756A JP 8426886 A JP8426886 A JP 8426886A JP 8426886 A JP8426886 A JP 8426886A JP S62240756 A JPS62240756 A JP S62240756A
Authority
JP
Japan
Prior art keywords
film
thermally sprayed
thermal
ceramics
sprayed film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8426886A
Other languages
Japanese (ja)
Inventor
Hiroshi Notomi
納富 啓
Yasuyuki Takeda
武田 恭之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP8426886A priority Critical patent/JPS62240756A/en
Publication of JPS62240756A publication Critical patent/JPS62240756A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/02Surface coverings of combustion-gas-swept parts
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/10Pistons  having surface coverings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/0085Materials for constructing engines or their parts
    • F02F7/0087Ceramic materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2201/00Metals
    • F05C2201/04Heavy metals
    • F05C2201/0469Other heavy metals
    • F05C2201/0496Zinc
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2203/00Non-metallic inorganic materials
    • F05C2203/08Ceramics; Oxides
    • F05C2203/0865Oxide ceramics
    • F05C2203/0895Zirconium oxide

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

PURPOSE:To provide a thermally sprayed film which is improved in thermal impact resistance and is considerably decreases in the tendency to the generation of the crack and exfoliation of the film by increasing the ceramic mixing rate in the thermally sprayed film to be formed from the surface side of a member in the thickness direction of the film up to <100%. CONSTITUTION:The thermally sprayed film having the mixed structure composed of a metal such as 80wt% Ni-20wt% Cr and ceramics such as ZrO2-8wt% Y2O3 is formed on the surface of the member essentially consisting of an Al alloy, etc. as base material. The mixing rate of the ceramics is increased from the surface side of the above-mentioned member in the thickness direction of the film and the mixing rate of the ceramics on the final surface is specified to <100%. The above-mentioned characteristics are thereby provided to the thermally sprayed film; in addition, said film is made thick while the heat conductivity thereof is kept low. The thermally sprayed film which excels in both characteristics of a heat insulating characteristic and durability is thus obtd.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、内燃機関、ボイラ、ガスタービン等の部材表
面の断熱あるいは耐熱溶射皮膜に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a heat-insulating or heat-resistant spray coating on the surfaces of members of internal combustion engines, boilers, gas turbines, etc.

〔従来の技術〕[Conventional technology]

従来の断熱・耐熱溶射皮膜は通常、部材表面にNi−0
rなどの合金の溶射皮膜をアンダコートとして形成させ
、その上に熱伝導率が低く耐熱性の優れたセラミックス
の溶射皮膜を形成させていた。
Conventional heat-insulating and heat-resistant spray coatings usually include Ni-0 on the surface of the component.
A thermally sprayed coating of an alloy such as r is formed as an undercoat, and a thermally sprayed coating of a ceramic having low thermal conductivity and excellent heat resistance is formed thereon.

セラミックスとしてu Zr0t  が広く用いられて
いた。
u Zr0t was widely used as a ceramic.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

かかる従来の溶射皮膜は膜厚が0.5 w以下と薄く、
断熱性が低い欠点があった。
Such conventional thermal spray coatings have a thin film thickness of 0.5 W or less,
It had the disadvantage of poor insulation properties.

従って、断熱性を同上させるためには、溶射皮膜を厚く
することが心安であるが、セラミックス溶射皮膜を厚く
すると耐熱衝撃性が劣化し、溶射皮膜の割れ、剥離が発
生しやすくなる。また、耐熱衝撃性を向上させるために
、合金のアンダーコートと上層のセラミックス浴射層ノ
間に合金とセラミックスの混合組織を形成させることも
試みられているが、耐熱@撃性は未だ十分ではなく、セ
ラミックス浴射皮膜の割れ、剥離の発生傾向は高いもの
であった。
Therefore, in order to improve the thermal insulation properties, it is safe to make the sprayed coating thicker, but if the ceramic sprayed coating is made thicker, the thermal shock resistance will deteriorate and the sprayed coating will be more likely to crack or peel. Additionally, in order to improve thermal shock resistance, attempts have been made to form a mixed structure of alloy and ceramic between the alloy undercoat and the upper ceramic sprayed layer, but the heat resistance is still insufficient. However, the ceramic bath-sprayed coating had a high tendency to crack and peel.

〔問題点を解決するための手段〕[Means for solving problems]

不発#iAは、上記問題点を、断熱溶射皮膜において、
部材表面側から皮膜厚さ方向にセラミックスの混合率を
増加させ、かつ#I%!&面のセラミックスの混合率を
100%未満とすることにより、解決するものである。
Unexploded #iA solves the above problems in the heat-insulating thermal spray coating.
The mixing ratio of ceramics is increased in the film thickness direction from the surface side of the member, and #I%! This problem can be solved by making the mixing ratio of ceramics on the & surface less than 100%.

この手段によれば、耐熱衝撃性を向上させ、溶射皮膜の
割れ、剥離の発生傾向を著しく低減させ、かつ溶射皮膜
を厚くすることを可能とし、断熱性と耐久性の両者の特
性をもつ溶射皮膜を得ることができる。
According to this method, thermal shock resistance is improved, the tendency of cracking and peeling of the thermal sprayed coating is significantly reduced, and the thermal sprayed coating can be thickened, and the thermal spraying has the characteristics of both heat insulation and durability. A film can be obtained.

すなわち本発明は、部材表面に金属とセラミックスとの
混合組織を有する溶射皮膜であって、上記部材表面側か
ら皮膜厚さ方向に上記セラミックスの混合率を増加させ
、かつ最終表面の上記セラミックスの混合率が100%
未満であることを特徴とする溶射皮膜に関するものであ
る。
That is, the present invention provides a thermal spray coating having a mixed structure of metal and ceramics on the surface of a member, in which the mixing ratio of the ceramics increases from the surface side of the member in the thickness direction of the coating, and the mixing ratio of the ceramics on the final surface increases. rate is 100%
The present invention relates to a thermal spray coating characterized in that:

本発明皮膜が適用できる母材としては、アルミニウム合
金(JI85083)、クロムモリブデンv14(JI
S 80M415. 80M435 )、ニッケルクロ
ム鋼(JIS 8NC415)、ニッケル・クロムモリ
ブデン鋼(、TIS SNCM 415 )、ハステロ
イ、ワスバロイ、インコネル、インコロイ等がある。
The base materials to which the film of the present invention can be applied include aluminum alloy (JI85083), chromium molybdenum v14 (JI
S80M415. 80M435), nickel chromium steel (JIS 8NC415), nickel chromium molybdenum steel (TIS SNCM 415), Hastelloy, Wasboroy, Inconel, Incoloy, etc.

また、本発明皮膜成分のうち、金属としては、F30 
wt%Ni −20wt%Cr、80wt%Ni −2
0wt%At、95wt%Ni −5wt%At、50
wt%Ni −50wt%Cr、75wt%Ni −1
8wt%Cr −7wt%At。
Furthermore, among the film components of the present invention, the metal is F30
wt%Ni-20wt%Cr, 80wt%Ni-2
0wt%At, 95wt%Ni -5wt%At, 50
wt%Ni-50wt%Cr, 75wt%Ni-1
8wt%Cr-7wt%At.

” + 76.5 wt%Ni −17wt%Cr −
6wt%At−α5wt%Y、3a5wt%Co −3
2wt%Ni −21wt%Cr−8wt%At−(1
5wt%Y 等カ使用テ@ ルo 1 ft、セラミッ
クスとしては、ZrO2−8wt%Y2O3゜zro=
−6〜20 wt%Y!03 、 ZrO2−4% 7
 wt%Cab。
” + 76.5 wt%Ni −17wt%Cr −
6wt%At-α5wt%Y, 3a5wt%Co-3
2wt%Ni-21wt%Cr-8wt%At-(1
5wt%Y, etc. used for 1 ft, as for ceramics, ZrO2-8wt%Y2O3゜zro=
-6~20 wt%Y! 03, ZrO2-4% 7
wt%Cab.

ZrO2−111−24wt%MgO、ZrO2−48
wt%At203−18wt%5iO1、Aj!20B
、 At203−12へ40 wt%Ti01 、 C
r2O3等が使用できる。なお、これらのセラミックス
のうち、2成分系のものは、両成分の混合ではなく、両
者の固溶体である。
ZrO2-111-24wt%MgO, ZrO2-48
wt%At203-18wt%5iO1, Aj! 20B
, At203-12 to 40 wt% Ti01, C
r2O3 etc. can be used. Note that among these ceramics, two-component ceramics are not a mixture of both components but a solid solution of both components.

〔作 用〕[For production]

セラミックスそのものは延性がほとんどなく、溶射皮膜
とした場合にはさらに強度も低下し、前述の通り耐熱衝
撃性上問題があるが、セラミックス粒子の間に延性等に
優れた金属(合金)粒子を分散させることにより、溶射
皮膜内の熱的応力が緩和され、耐熱衝撃性が向上する。
Ceramics themselves have almost no ductility, and when used as a thermal spray coating, the strength further decreases, and as mentioned above, there are problems with thermal shock resistance, but metal (alloy) particles with excellent ductility etc. are dispersed between ceramic particles. By doing so, the thermal stress within the sprayed coating is relaxed and the thermal shock resistance is improved.

また、熱伝導率の低いセラミックスに、それよりも熱伝
導率の高い金属(合金)を混合した場合の熱伝導率の上
昇は、金属(合金)の混合率に直線的に比例するのでは
なく、その上昇率は金属(合金)の混合率よシも低い。
Furthermore, when a ceramic with a low thermal conductivity is mixed with a metal (alloy) with a higher thermal conductivity, the increase in thermal conductivity is not linearly proportional to the mixing ratio of the metal (alloy). , the rate of increase is lower than the mixing ratio of metals (alloys).

従って、本発明においては、溶射皮膜の熱伝導率を低く
押さえた1ま、溶射皮膜の厚さを増大できることにより
、断熱性を向上することができる。
Therefore, in the present invention, the thickness of the sprayed coating can be increased to a level that keeps the thermal conductivity of the sprayed coating low, thereby improving the heat insulation properties.

〔実施例〕〔Example〕

第1図は本発明溶射皮膜の一例を示す断面組織の模式図
である。
FIG. 1 is a schematic diagram of a cross-sectional structure showing an example of the thermal spray coating of the present invention.

第1図において、1は炭素鋼母材(8841)、2は8
0 wt%Ni −20wt%Crの溶射粒子、3はZ
r04−8 wt%y、os浴反射子である。溶射皮膜
は80 wt%Ni −20wt%Cr浴射粒子反射Z
rO2−8wt%YzOs 反射粒子5とによって構成
され、溶射皮膜中のZrO2−8wt%Y2O3の混合
比it−t−反射皮膜さ方向に0から90%まで直線的
に変化させている。
In Figure 1, 1 is carbon steel base material (8841), 2 is 8
0 wt%Ni-20wt%Cr thermal spray particles, 3 is Z
r04-8 wt%y, OS bath reflector. Thermal spray coating is 80wt%Ni-20wt%Cr sprayed particle reflection Z
rO2-8wt% YzOs reflective particles 5, and the mixing ratio of ZrO2-8wt% Y2O3 in the thermal sprayed coating is varied linearly from 0 to 90% in the longitudinal direction of the reflective coating.

溶射皮膜はプラズマ浴射方法で形成し、その溶射条件は
プラズマアーク電i:800A、プラズマアーク電圧1
6V、、78射距1@:120■とし、溶射材料粉末供
給t k 3o f/minとした。
The sprayed coating is formed by a plasma spraying method, and the spraying conditions are: plasma arc current i: 800A, plasma arc voltage 1
6V, 78 firing distance 1@:120■, and thermal spraying material powder supply t k 3o f/min.

溶射皮膜中の80 wt%Ni −20wt%CrとZ
r02−8 wt%有0有色3混合比率は、それぞれ別
の粉末供給装置を用い、その粉末供給量を形成された溶
射皮膜の厚さによって変化させた。なお、溶射皮膜の全
厚さは1.5mとした。
80 wt% Ni - 20 wt% Cr and Z in thermal spray coating
For the three mixing ratios of r02-8 wt%, 0, and 0, different powder supply devices were used, and the amount of powder supplied was changed depending on the thickness of the sprayed coating. The total thickness of the sprayed coating was 1.5 m.

第2図は、上記のようにしてZrO2−8wt%Y80
3と80 wt%Ni −20wt%Crとの混合率を
変化させた場合の溶射皮膜の熱伝導率の針側結果を示す
図表である。これよシ、溶射皮膜の組織の中のZr01
−8 wt% Y2O5の混合率を0%から90チまで
連続的に変化させ九場合の平均熱伝導率は0.012 
cal/cn1・s ・kとなることが判る。
Figure 2 shows that ZrO2-8wt%Y80 was prepared as described above.
3 is a chart showing the results of the needle side thermal conductivity of the sprayed coating when the mixing ratio of 3 and 80 wt% Ni-20 wt% Cr is changed. This is it, Zr01 in the structure of the thermal spray coating.
-8 wt% Y2O5 mixture ratio was continuously changed from 0% to 90%, and the average thermal conductivity was 0.012.
It can be seen that cal/cn1·s·k.

また、80 wt% Ni −20wt% Cr fア
ンダーコートとして(lL2wmの厚さでコーティング
し、その上にZrO2−8wt%Y2O3f CL 3
 tm OFl−サT :l−ティングした従来の溶射
皮膜の熱抵抗値と、本発明のZrO2+ 8wt%Zr
01の混合率を0%から90%まで連続的に変化させて
1.5−の厚さでコーティングした場合の熱抵抗値を第
1表に示す。
In addition, 80 wt% Ni - 20 wt% Cr f was coated as an undercoat (with a thickness of 1 L2 wm, and ZrO2 - 8 wt% Y2 O3 f CL 3
tm OFl-SaT: Thermal resistance value of l-tinged conventional thermal spray coating and ZrO2+ 8wt%Zr of the present invention
Table 1 shows the thermal resistance values when the coating was coated with a thickness of 1.5-1 by continuously changing the mixing ratio of 01 from 0% to 90%.

更に、炭素鋼中空円筒試験片(外径60■。Furthermore, a carbon steel hollow cylindrical test piece (outer diameter 60cm) was added.

内径10鰭、長さ60 m )の円周表面に上記2種の
溶射皮膜を形成させ、試験片内部を水冷しながら表面を
酸素−エチレン炎で700℃まで加熱し、その温度に1
0分保持し、その後加熱を止めて冷却する熱サイクルを
100回繰返す熱サイクル試験を実施した結果を同じく
第1表に示す。
The above two types of thermal sprayed coatings were formed on the circumferential surface of the specimen (with an inner diameter of 10 fins and a length of 60 m), and the surface was heated to 700°C with an oxygen-ethylene flame while the inside of the test piece was cooled with water.
Table 1 also shows the results of a heat cycle test in which the heat cycle was repeated 100 times by holding for 0 minutes, then stopping heating and cooling.

第1表に示すように、本発明溶射皮膜は、熱抵抗値が従
来の溶射皮膜のそれよシも大きく、かつ熱サイクル試験
においても従来の溶射皮膜ではミクロ割れが発生したの
に対して、本発明溶射皮膜には割れは発生していない。
As shown in Table 1, the thermal sprayed coating of the present invention has a higher thermal resistance value than that of the conventional thermal sprayed coating, and micro-cracking occurred in the conventional thermal sprayed coating even in the thermal cycle test. No cracks occurred in the thermal spray coating of the present invention.

このように、本発明溶射皮膜は従来のものよりも断熱性
が優れ、かつ熱サイクルに対する抵抗も大きく、実用上
優れたものであり、広く利用されるものである。
As described above, the thermal spray coating of the present invention has superior heat insulation properties and greater resistance to thermal cycling than conventional coatings, is excellent in practical use, and is widely used.

〔発明の効果〕〔Effect of the invention〕

本発明によれば、耐熱衝隼性を向上させ、溶射皮膜の割
れ・剥離の発生がなく、シかも熱伝導率を低く押さえた
ままで溶射皮膜を厚くすることができ、断熱性及び耐久
性の両者の特性に優れた溶射皮膜を提供することができ
る。
According to the present invention, the heat impact resistance is improved, the thermal spray coating does not crack or peel, and the thermal spray coating can be made thicker while keeping the thermal conductivity low, thereby improving heat insulation and durability. A thermal spray coating excellent in both properties can be provided.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明溶射皮膜の一例を示す断面組織の模式図
、第2図は本発明の効果の一例を示す図表である・  
    ff1ll)I!l!い 内 「11   明
復代011人 萩 原 亮 − x+rt l111 人rj;  i[i  1丁て 
 づこ第2図 ZrOz−8wt%Y203
Fig. 1 is a schematic diagram of a cross-sectional structure showing an example of the thermal spray coating of the present invention, and Fig. 2 is a chart showing an example of the effects of the present invention.
ff1ll) I! l! In "11 Meifukudai 011 people Ryo Hagiwara - x + rt l111 people rj;
Zuko Figure 2 ZrOz-8wt%Y203

Claims (1)

【特許請求の範囲】[Claims] 部材表面に金属とセラミックスとの混合組織を有する溶
射皮膜であって、上記部材表面側から皮膜厚さ方向に上
記セラミックスの混合率を増加させ、かつ最終表面の上
記セラミックスの混合率が100%未満であることを特
徴とする溶射皮膜。
A thermal spray coating having a mixed structure of metal and ceramics on the surface of the member, in which the mixing ratio of the ceramics increases from the surface side of the member in the direction of the film thickness, and the mixing ratio of the ceramics on the final surface is less than 100%. A thermal spray coating characterized by:
JP8426886A 1986-04-14 1986-04-14 Thermally sprayed film Pending JPS62240756A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8426886A JPS62240756A (en) 1986-04-14 1986-04-14 Thermally sprayed film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8426886A JPS62240756A (en) 1986-04-14 1986-04-14 Thermally sprayed film

Publications (1)

Publication Number Publication Date
JPS62240756A true JPS62240756A (en) 1987-10-21

Family

ID=13825705

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8426886A Pending JPS62240756A (en) 1986-04-14 1986-04-14 Thermally sprayed film

Country Status (1)

Country Link
JP (1) JPS62240756A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60114561A (en) * 1983-11-22 1985-06-21 Mitsubishi Heavy Ind Ltd Thermal spraying method
JPS61143576A (en) * 1984-11-28 1986-07-01 ユナイテツド・テクノロジーズ・コーポレイシヨン Welding of metal-ceramic layer gradually changed in its composition

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60114561A (en) * 1983-11-22 1985-06-21 Mitsubishi Heavy Ind Ltd Thermal spraying method
JPS61143576A (en) * 1984-11-28 1986-07-01 ユナイテツド・テクノロジーズ・コーポレイシヨン Welding of metal-ceramic layer gradually changed in its composition

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