JPS6223482A - Method for coating inner surface of pipeline - Google Patents
Method for coating inner surface of pipelineInfo
- Publication number
- JPS6223482A JPS6223482A JP16081085A JP16081085A JPS6223482A JP S6223482 A JPS6223482 A JP S6223482A JP 16081085 A JP16081085 A JP 16081085A JP 16081085 A JP16081085 A JP 16081085A JP S6223482 A JPS6223482 A JP S6223482A
- Authority
- JP
- Japan
- Prior art keywords
- pipeline
- film
- pipe
- liquid
- primer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【発明の詳細な説明】 本発明は管路内面の塗装工法に関する。[Detailed description of the invention] The present invention relates to a method for painting the inner surface of a pipe.
従来、管路内面の塗装工法として、管路内にヒジを流体
圧や牽引力で移動しながら、塗材を管路内面にm着する
ピク方式や、塗材をエアーで吹き飛ばして塗装するエア
噴射方式が提案されている。Conventional methods for painting the inner surface of pipes include the pick method, in which the coating material is deposited on the inner surface of the pipe while moving the elbow inside the pipe using fluid pressure or traction force, and the air injection method, in which the coating material is blown out with air. A method has been proposed.
ところがヒジ方式では、例えば同口径の直線状の管路に
適用する場合は特に問題はないが、例えば都市ガスの室
内配管などのように、管路が複雑で且つ口径差を有する
場合には、じ夕の管路円移動ができないため、切断凹所
を数多く取ることが必要となシ、作業性に欠ける難点が
あった。またエア噴射方式では、管路内の超過性はよい
が、塗膜の形成状態にばらつきを生じ易く塗装の信和性
に欠ける難点があった。However, with the elbow method, there is no particular problem when applied to straight pipes of the same diameter, but when the pipes are complex and have different diameters, such as indoor city gas piping, Since the pipe cannot be moved in a circle at the same time, it is necessary to make a large number of cutting recesses, which has the disadvantage of lacking workability. In addition, the air injection method has a good overflow inside the pipe, but has the disadvantage that the state of coating film formation tends to vary and the reliability of the coating is lacking.
本発明はこのような従来の問題点を一掃することを目的
としてなされたものである。The present invention has been made with the aim of eliminating such conventional problems.
本発明は、塗材として二液非混合型接着剤を用い、該接
着剤のA液(又は)3液)を管路内充填後エアブローす
ることにより、管路内面にA液(又はB液)の薄い塗膜
を形成し、次に管路内にB液(又はA液)を充填し、3
%3両液を接触界面で反応硬化せしめて後、エアブロー
して、管路内よシ過剰のB液(又はA液)を排出せしめ
ることを特徴とする管路内面の塗装工法に係る。The present invention uses a two-component non-mixable adhesive as a coating material, fills the pipe with liquid A (or three liquids), and then blows air to coat the inner surface of the pipe with liquid A (or liquid B). ), then fill the pipe with liquid B (or liquid A), and
%3 This relates to a method for painting the inner surface of a pipe, which is characterized in that both liquids are reacted and cured at the contact interface, and then the excess liquid B (or liquid A) is discharged from the inside of the pipe by air blowing.
以下に本発明工法の一実施例を添付図面にもとづき説明
すると次の通りである。An embodiment of the construction method of the present invention will be described below based on the accompanying drawings.
本発明による管路内面の塗装工法に於ては、塗材として
二液非混合型接着剤が用いられる。このよりな二液非混
合型接着剤そのものは公知であり、例えばプライマー型
と二液本剤型が市販されており、そのいずれも用い得る
が、とりわけづライマー型が好ましい。In the method of painting the inner surface of a pipe according to the present invention, a two-component non-mixable adhesive is used as the coating material. This two-component non-mixable adhesive itself is well known; for example, a primer type and a two-component main adhesive type are commercially available, both of which can be used, but the primer type is particularly preferred.
づライマー型の接着剤は、本則とづライマーに分かれ、
プライマーの作用により本則が化学反応を起して硬化す
るようになっている。一般に本則は、エラストマー、ア
クリル七ツマー1硬化触媒及び安定剤からなり、一方づ
ライマーは硬化助触媒であって、過酸化物を主成分とし
ている。Zurimer type adhesive is divided into basic rules and zurimer,
Due to the action of the primer, the main principle causes a chemical reaction and hardens. Generally, the main rule is that the elastomer, the acrylic heptamine, the curing catalyst and the stabilizer are comprised, while the primer is the curing co-catalyst and is mainly composed of peroxide.
まだ二液本剤型はA剤とB剤の両方にエラストマー成分
例えばニトリルゴムを含んでおり、A剤には硬化触媒、
B剤には硬化促進剤が配合されている。この接着剤はA
剤及びB剤がほぼ同粘度である。This two-component formulation still contains an elastomer component such as nitrile rubber in both Part A and Part B, and Part A contains a curing catalyst,
Part B contains a curing accelerator. This adhesive is A
Agent and Agent B have approximately the same viscosity.
以下に本発明工法をプライマー型接着剤を用いて実施し
た場合につき説明する。The case where the method of the present invention is implemented using a primer type adhesive will be explained below.
管路(a)は呑管(a□)と、該幹管(a□)より小口
径の2本の分岐管(a2)を含み、この管路(a)内に
、第1図に示すように矢符(1)の方向から、づライマ
ー(2)を充填し、次に第2図に示すように、矢符(3
)の方向からづライマー(1)の一部が管路(a)内面
に薄膜に付着し残るような条件下でエアープロして、管
路(a)内充填のづライマー(2)の大部分を、槽(4
)、(5)及び(6)内に排出回収する。プライマー(
1)は低粘性で管路(a)内面への付着性がよいので、
プライマーの薄膜(2a)を管路(a)全面に均一に形
成できる。The pipe (a) includes a drinking pipe (a□) and two branch pipes (a2) with a smaller diameter than the main pipe (a□), and within this pipe (a), the pipe shown in FIG. Fill the primer (2) from the direction of the arrow (1) as shown in Figure 2.
) The size of the limer (2) filled inside the pipe (a) is removed by air blowing under conditions such that a part of the limer (1) remains as a thin film on the inner surface of the pipe (a). Place the portion in a tank (4
), (5) and (6). Primer(
1) has low viscosity and good adhesion to the inner surface of pipe (a), so
A thin film (2a) of the primer can be uniformly formed over the entire surface of the pipe (a).
次に第3図に示すように、管路(a)内に本則(7)を
充填し、各管口に蓋(8)を施し、本則(力がプライマ
ー#膜(2a)との接触界面で反応硬化するまでの間、
例えば10〜60分程度、そのまま保持する。Next, as shown in FIG. Until the reaction hardens in
For example, hold it as it is for about 10 to 60 minutes.
10〜60分経過した後、即ち本則(7)がプライマー
薄膜(2a)との接触部で充分に反応硬化した後、M(
8)を外し、エアーづo−して、過剰の本則(7)を、
槽(8)、(9)及び00に排出回収することにより、
管路(a)内面に接着剤の硬化物からなる塗膜αυを形
成できる。この場合、塗膜α刀の内面には、未反応、未
硬化の本則が僅かに付着して残るので、管路(a)内に
更にプライマーを再充填して、残った本則を硬化せしめ
たり、或はづライマーを再充填することなしに又は再充
填した後に、適宜の洗滌液で管路内面を洗滌するなどの
、後処理を施すことができる。プライマー及び本則の充
填の順序は、図示の例とは逆に、本則次いでプライマー
の順であってもよい。After 10 to 60 minutes have passed, that is, after the main rule (7) has sufficiently reacted and hardened at the contact area with the primer thin film (2a), M(
Remove 8), turn on the air, and follow the basic rule of excess (7).
By discharging and collecting into tanks (8), (9) and 00,
A coating film αυ made of a cured adhesive can be formed on the inner surface of the pipe (a). In this case, a small amount of unreacted and uncured primer remains on the inner surface of the coating film, so the primer is refilled in the pipe (a) to harden the remaining primer. Alternatively, post-treatment can be performed without or after refilling the limer, such as washing the inner surface of the pipe with a suitable washing liquid. The order of filling the primer and the mains may be reversed from the illustrated example, such as the mains and then the primer.
塗材として二液本剤型を用いる場合には、管路内面への
付着性を考慮してできるだけ粘性の低いものを用いるこ
とが望ましく、A剤とB剤に粘性に差がある場合は、粘
性の低い方を先に充填することが、好ましい。When using a two-component coating material, it is desirable to use one with as low a viscosity as possible in consideration of adhesion to the inner surface of the pipe, and if there is a difference in viscosity between Part A and Part B, It is preferable to fill the one with lower viscosity first.
このように本発明工法に於ては、塗材として特に二液非
混合型接着剤を用い、これを管路内に充填して塗膜を形
成するような方法を採用しているので、管路が仮に屈曲
部、分岐部及び異径部を多数含むような複雑な配管系で
あっても、多数に小分は分断するなどの必要性なしに、
一度に広い範囲に亘って施工でき、施工性を改善できる
。In this way, in the construction method of the present invention, a two-component non-mixable adhesive is used as the coating material, and a method is adopted in which the adhesive is filled into the pipe to form a coating film. Even if the route is a complex piping system that includes many bends, branches, and sections with different diameters, it is possible to
It can be applied over a wide area at once, improving workability.
更に塗材は充填接触によって硬化するので、複雑な管路
に対してでも、管路全体に亘ってむらなく均一に塗膜形
成でき、品質のよい塗膜を形成できる。Furthermore, since the coating material is cured by contact with the filling material, it is possible to form a coating film evenly and uniformly over the entire pipeline, even for complex pipelines, and a coating film of good quality can be formed.
更に塗材は二液非混合型であるので、可使時間の制限が
なく作業がし易いと共に、接触するとすぐに反応硬化す
るので塗膜を短時間で形成できるなどの利点もある。Furthermore, since the coating material is a two-component non-mixable type, there are no restrictions on pot life and it is easy to work with, and it also has the advantage of being able to form a coating film in a short time because it reacts and cures immediately upon contact.
更に塗材は管路の腐蝕孔や継目の隙間に浸入して反応硬
化し、之等を封止すると共に、反応硬化が速みやかに行
なわれるので、エアーづ〇一時に吹抜けを生ずることが
なく、管路の補修を確実に達成できる。Furthermore, the coating material penetrates into the corroded holes and gaps between the joints of the pipes and reacts and hardens, sealing them and the reaction hardening takes place quickly, so there is no chance of air leaks occurring at the same time. It is possible to reliably repair the pipeline without any problems.
【図面の簡単な説明】
第1図乃至第4図は、本発明工法の一実施例を工程順に
示す概略説明図である。
図に於て、(2)はづライマー、(7)は本則、(8)
は蓋、(11)は塗膜である。
(以 上)
代理人 弁理士 三 枝 英 二 ・”−2’・
″:BRIEF DESCRIPTION OF THE DRAWINGS FIGS. 1 to 4 are schematic explanatory diagrams showing an embodiment of the construction method of the present invention in the order of steps. In the diagram, (2) hazu limer, (7) is the main rule, (8)
is the lid, and (11) is the coating film. (The above) Agent: Patent attorney Eiji Saegusa ・”−2”・
″:
Claims (1)
のA液(又はB液)を管路内充填後エアブローすること
により、管路内面にA液(又はB液)の薄い塗膜を形成
し、次に管路内にB液(又はA液)を充填し、A、B両
液を接触界面で反応硬化せしめて後、エアブローして、
管路内より過剰のB液(又はA液)を排出せしめること
を特徴とする管路内面の塗装工法。(1) Using a two-component non-mixable adhesive as a coating material, fill the pipe with liquid A (or liquid B) of the adhesive and then blow air to coat the inner surface of the pipe with liquid A (or liquid B). Form a thin coating film, then fill the pipe with liquid B (or liquid A), react and cure both liquids A and B at the contact interface, and then blow with air.
A method for painting the inner surface of a pipe, which is characterized by draining excess liquid B (or liquid A) from inside the pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16081085A JPS6223482A (en) | 1985-07-19 | 1985-07-19 | Method for coating inner surface of pipeline |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16081085A JPS6223482A (en) | 1985-07-19 | 1985-07-19 | Method for coating inner surface of pipeline |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6223482A true JPS6223482A (en) | 1987-01-31 |
JPH0242551B2 JPH0242551B2 (en) | 1990-09-25 |
Family
ID=15722916
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16081085A Granted JPS6223482A (en) | 1985-07-19 | 1985-07-19 | Method for coating inner surface of pipeline |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6223482A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01278482A (en) * | 1988-04-28 | 1989-11-08 | Mitsui Petrochem Ind Ltd | Lining of acrylic resin |
DE19745642A1 (en) * | 1997-10-15 | 1999-04-22 | Michael Schaaf | Refurbishment of encrusted pipelines for water supply, e.g. removal of lime scale |
KR100454475B1 (en) * | 2002-03-20 | 2004-10-28 | 에이테크솔루션(주) | Electroless plating method for the cooling line of injection molding |
KR100481564B1 (en) * | 1999-10-05 | 2005-04-08 | 데이꼬꾸 쓰신 고교 가부시키가이샤 | Vibration generator |
-
1985
- 1985-07-19 JP JP16081085A patent/JPS6223482A/en active Granted
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01278482A (en) * | 1988-04-28 | 1989-11-08 | Mitsui Petrochem Ind Ltd | Lining of acrylic resin |
JP2581152B2 (en) * | 1988-04-28 | 1997-02-12 | 三井石油化学工業株式会社 | Acrylic resin lining method |
DE19745642A1 (en) * | 1997-10-15 | 1999-04-22 | Michael Schaaf | Refurbishment of encrusted pipelines for water supply, e.g. removal of lime scale |
DE19745642C2 (en) * | 1997-10-15 | 2002-09-19 | Michael Schaaf | Process for the rehabilitation of encrusted pipelines for water management by cleaning and coating |
DE19745642C5 (en) * | 1997-10-15 | 2004-12-02 | Michael Schaaf | Process for the rehabilitation of encrusted pipelines for water management by cleaning and coating |
KR100481564B1 (en) * | 1999-10-05 | 2005-04-08 | 데이꼬꾸 쓰신 고교 가부시키가이샤 | Vibration generator |
KR100454475B1 (en) * | 2002-03-20 | 2004-10-28 | 에이테크솔루션(주) | Electroless plating method for the cooling line of injection molding |
Also Published As
Publication number | Publication date |
---|---|
JPH0242551B2 (en) | 1990-09-25 |
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