JPS6222843B2 - - Google Patents
Info
- Publication number
- JPS6222843B2 JPS6222843B2 JP58228269A JP22826983A JPS6222843B2 JP S6222843 B2 JPS6222843 B2 JP S6222843B2 JP 58228269 A JP58228269 A JP 58228269A JP 22826983 A JP22826983 A JP 22826983A JP S6222843 B2 JPS6222843 B2 JP S6222843B2
- Authority
- JP
- Japan
- Prior art keywords
- belt conveyor
- belt
- rice cake
- plastic film
- sequentially
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 241000209094 Oryza Species 0.000 claims description 27
- 235000007164 Oryza sativa Nutrition 0.000 claims description 27
- 235000009566 rice Nutrition 0.000 claims description 27
- 239000002985 plastic film Substances 0.000 claims description 18
- 229920006255 plastic film Polymers 0.000 claims description 18
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 235000013312 flour Nutrition 0.000 claims description 6
- 241000519695 Ilex integra Species 0.000 description 13
- 239000000843 powder Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Cereal-Derived Products (AREA)
Description
【発明の詳細な説明】
（産業上の利用分野）
この発明は手粉を使用せずプラスチツクフイル
ム上に載せた帯状餅を所定長さにフイルムごと截
断して連続的に繰出すようにした延し餅製造装置
に関するものである。[Detailed Description of the Invention] (Industrial Application Field) This invention is a rolling stock method in which a belt-shaped rice cake placed on a plastic film is cut into a predetermined length along with the film and continuously fed out without using hand flour. This relates to a rice cake manufacturing device.
（従来技術）
従来、特に正月を中心として冬の食生活に広く
寄与している食品餅の製造は、先ず搗き餅を適当
な厚さ（約20m/m位）に手で延ばし、手粉（米
粉または馬鈴薯澱粉など）を使つて、もう一度裏
返して伸し棒で平均な厚さに伸し、自然乾燥させ
て製造するものであつた。(Prior art) Traditionally, in the production of mochi, a food that widely contributes to the winter diet, especially during the New Year, the pounded mochi is first rolled out by hand to an appropriate thickness (approximately 20 m/m), then hand-floured ( It was manufactured by using rice flour, potato starch, etc.), turning it over again, stretching it to an average thickness with a stretching rod, and letting it air dry.
所が、この従来の餅製造では、手粉を使用する
ため、特にこの手粉からかびが発生繁殖すること
が最大の悩みとされてきた。そして近年は特に夏
冬を問わず終年、百貨店、スーパーなどで餅が販
売されるようになり、餅の製造にもかびに対する
色々な工夫、研究がなされるようになつてきた。 However, since this conventional rice cake manufacturing method uses hand flour, the biggest problem has been that mold can grow and propagate from this hand flour. In recent years, mochi has come to be sold at department stores and supermarkets throughout the year, especially in summer and winter, and various innovations and research have been made to prevent mold in the production of mochi.
しかしてその従来方法としては手粉を使用しな
いか、または使用した手粉を如何にして取り除く
かなどの手段がとられ、手粉を払い取る機械も製
造されたが、かびの発生を有効に阻止することは
望めなかつた。 However, conventional methods have been to either not use hand powder, or to remove the used hand powder, and machines have been manufactured to remove hand powder, but they have not been effective in preventing the growth of mold. There was no hope of stopping it.
そこで現在では各社とも、搗き上げられた餅を
伸すことをやめてプラスチツクのリテイナー箱に
入れて大型の冷蔵庫に貯蔵し、乾燥後、箱から取
り出し、通称ギロチンと呼ばれる大型の切断刃で
縦、横各面を切断して包装する手段が採られてい
る。 Therefore, all the companies have now stopped rolling the pounded mochi and instead store it in a plastic retainer box in a large refrigerator.After drying, they take it out of the box and use a large cutting blade, commonly known as a guillotine, to cut it vertically and horizontally. Measures are taken to cut each side and package it.
（発明が解決しようとする問題点）
この手段によると手粉を使用せず長時間外気に
さらされることがないために、かびが発生には顕
著な効果が見られるものであるが、しかしこの方
式の場合には、従来の一連の機械設備、装置工具
類などが不要となり、新規に多額の設備投資を余
儀なくされ、一般の零細企業には採用できないも
のであつた。また特にこの方式の場合には、餅を
箱の中に入れるため、熱気、湿気、水分の蒸発、
気化を妨げるため、餅の風味、こしが失われると
いう大きな欠点が避けられなかつた。(Problem to be solved by the invention) This method does not use hand powder and is not exposed to the outside air for a long time, so it has a remarkable effect on mold growth. In the case of this method, a series of conventional machinery, equipment, tools, etc. were no longer necessary, and a large amount of new equipment investment was required, making it impossible for ordinary small businesses to adopt it. In addition, especially with this method, because the mochi is placed inside a box, heat, humidity, and water evaporation are prevented.
Since evaporation is hindered, the major drawback is that the flavor and strain of the rice cake are lost.
（問題点を解決するための手段）
この発明は上記の諸問題点を解決するためにな
されてもので、以下説明するような延し餅製造装
置を提供するにある。(Means for Solving the Problems) The present invention has been made to solve the above-mentioned problems, and its object is to provide a rolled rice cake manufacturing apparatus as described below.
この発明の延し餅製造装置を図面実施例につい
て詳しく説明する。 DESCRIPTION OF THE PREFERRED EMBODIMENTS The rolled rice cake manufacturing apparatus of the present invention will be described in detail with reference to drawings and embodiments.
２はフレーム１の前部に装設されたベルトコン
ベヤで、前後調車３，４間に調帯５が纒絡されて
構成され、図示しない動力装置及び伝動機構によ
つて図面矢印方向に適宜の速度で回転移動するも
のである。また６は、上記ベルトコンベヤ２の搬
送始端側の上方に設けられた餅延機で、下部に２
本組の繰出溝付ロール８，８が内蔵され、上部は
ホツパー７となつている。また９は、フレーム１
の後部に、前記ベルトコンベヤ２に接続して設け
られた後続ベルトコンベヤで、前後調車１０，１
１に調帯１２が纒絡されて構成され、図示しない
伝動機構によつて図面矢印方向に回転するように
なつているが、この場合、該後続ベルトコンベヤ
９は前記ベルトコンベヤ２よりも適宜の速度早く
回転移動するように構成してある。なお２０はベ
ルトコンベヤ２と後続ベルトコンベヤ９との間に
介装されている遊転子である。また１３はフレー
ム１前端の支持杆１５上に遊嵌されたフイルムロ
ールで、該フイルムロール１３から引き出される
プラスチツクフイルム１３ａは、ガイド１４ａ，
１４ｂを介してベルトコンベヤ２上、そして後続
ベルトコンベヤ９上に順次繰出されるようになつ
ている。さらに１７は、後続ベルトコンベヤ９側
のフレーム１上に支持杆１６上端に遊嵌されたフ
イルムロールで、プラスチツクフイルム１７ａが
引き出し繰出せるようになつている。 Reference numeral 2 denotes a belt conveyor installed at the front of the frame 1, which is composed of a belt conveyor 5 intertwined between the front and rear pulleys 3 and 4, and is appropriately moved in the direction of the arrow in the drawing by a power device and a transmission mechanism (not shown). It rotates at a speed of . 6 is a rice cake rolling machine installed above the conveyance starting end side of the belt conveyor 2;
The main set of grooved rolls 8, 8 are built in, and the upper part is a hopper 7. 9 is frame 1
A trailing belt conveyor connected to the belt conveyor 2 is provided at the rear of the front and rear pulleys 10, 1.
1 and a belt 12 entwined with each other, and are configured to rotate in the direction of the arrow in the drawing by a transmission mechanism (not shown). It is configured to rotate and move quickly. Note that 20 is an idler rotor interposed between the belt conveyor 2 and the following belt conveyor 9. Reference numeral 13 denotes a film roll loosely fitted onto a support rod 15 at the front end of the frame 1, and the plastic film 13a pulled out from the film roll 13 is guided by guides 14a,
14b, onto the belt conveyor 2, and then onto the subsequent belt conveyor 9. Furthermore, 17 is a film roll that is loosely fitted to the upper end of the support rod 16 on the frame 1 on the side of the subsequent belt conveyor 9, so that the plastic film 17a can be drawn out.
（作用）
この発明では餅延機６から繰出された帯状餅１
８が、前方のフイルムロール１３からベルトコン
ベヤ２上に順次繰出されるプラスチツクフイルム
１３ａ上に、載せられて順次後方へ搬送されて行
くもので、手粉を使用しないでプラスチツクフイ
ルム１３ａ上に載せられた帯状餅１８が後続ベル
トコンベヤ９上を搬送される過程で、テフロン鋏
によつて所定の長さにプラスチツクフイルム１３
ａごと順次截断して截断帯状餅１８′と成して順
次後方へ搬送し、後続ベルトコンベヤ９の搬送終
端から順次繰出されてくる截断帯状餅１８′は
夫々載板１９上に載せて乾燥棚に挿架して乾燥を
行うものである。なおまた年末には伸し餅を袋の
中へ入れておりますが、そのような場合には、プ
ラスチツクフイルム１３ａ上の帯状餅１８の上面
にも、前記フイルムロール１７から繰出すプラス
チツクフイルム１７ａによつて同時に被せ覆うこ
とができ、截断帯状餅１８′の包装製造を行うこ
とができるものである。(Function) In this invention, the belt-shaped rice cake 1 fed out from the rice cake rolling machine 6 is
8 is placed on the plastic film 13a that is sequentially fed out from the front film roll 13 onto the belt conveyor 2 and is sequentially conveyed to the rear. In the process of conveying the strip-shaped rice cake 18 on the subsequent belt conveyor 9, the plastic film 13 is cut into a predetermined length using Teflon scissors.
The cut strip-shaped rice cakes 18' are sequentially cut into cut strip-shaped rice cakes 18', which are sequentially conveyed to the rear, and the cut strip-shaped rice cakes 18', which are sequentially delivered from the conveyance end of the subsequent belt conveyor 9, are placed on a mounting plate 19 and placed on a drying shelf. The drying process is carried out by placing it on a rack. Furthermore, at the end of the year, stretched mochi is put into a bag, and in such a case, the upper surface of the strip-shaped mochi 18 on the plastic film 13a is also covered with the plastic film 17a fed out from the film roll 17. At the same time, it can be covered and the cut strip-shaped rice cake 18' can be packaged and manufactured.
（発明の効果）
この発明装置は叙上のように、ベルトコンベヤ
の搬送始端側の餅延機から繰出された帯状餅が、
前方のフイルムロールから該ベルトコンベヤ上に
順次繰出されるプラスチツクフイルム上に、載せ
られて順次搬送される機構と、上記ベルトコンベ
ヤに接続して設けられ、該ベルトコンベヤより搬
送速度を大ならしめた後続ベルトコンベヤとから
なり、手粉を使用しないでプラスチツクフイルム
上に載せられた帯状餅が後続ベルトコンベヤ上を
搬送される過程で所定の長さにプラスチツクフイ
ルムごと順次截断されて繰出されるようにしたか
ら、装置構造がきわめて簡潔で従来の餅延機な
ど、そのまゝ使用できて設備費が嵩まないもので
あると共に、手粉を使用しないからかびの発生が
頗る少いなどの卓抜した効果がある。(Effects of the Invention) As mentioned above, in this invention device, the belt-shaped mochi rolled out from the mochi rolling machine on the conveyance starting end side of the belt conveyor is
A mechanism is provided which is connected to the belt conveyor and has a mechanism for placing the plastic film on the plastic film that is sequentially fed out onto the belt conveyor from the front film roll and conveying the film sequentially, and a mechanism that is connected to the belt conveyor to increase the conveyance speed compared to the belt conveyor. It consists of a following belt conveyor, and the belt-shaped rice cake placed on the plastic film is conveyed on the following belt conveyor without using hand flour, and the plastic film is sequentially cut to a predetermined length and fed out. Therefore, the equipment structure is extremely simple and can be used as is, such as a conventional rice cake rolling machine, without increasing the equipment cost. effective.
そして特にこの発明ではコンベヤ方式による連
続製造であるから、生産性が甚だ良くて能率的
で、従来の方式のように多量の容器（箱）などを
要せず作業が効率良く簡素化できるものであると
共にベルトコンベヤよりも移送速度の早い後続ベ
ルトコンベヤを搬送させる過程で、プラスチツク
フイルム上に載せられた帯状餅をプラスチツクフ
イルムごと截断するものであるから、切断される
帯状餅は切断と共に引離されるような作用を受け
て切断がきわめて容易に行え、かつ截断された各
截断帯状餅は、夫々順次帯状餅から離反して引離
されて後続ベルトコンベヤによつて搬送されて行
くもので、連続作業においてのトラブルなど全く
生ぜず、延し餅製造に著しく寄与できるなどの優
れた効果がある。 In particular, since this invention uses a conveyor system for continuous production, productivity is extremely high and efficient, and unlike the conventional method, a large number of containers (boxes) etc. are not required, making the work efficient and simple. In the process of transporting the following belt conveyor, which has a faster transport speed than the belt conveyor, the belt-shaped rice cake placed on the plastic film is cut along with the plastic film, so the belt-shaped rice cake to be cut is separated as it is cut. Cutting is extremely easy under such action, and each cut strip-shaped rice cake is separated from the strip-shaped rice cake one after another and transported by a subsequent belt conveyor, making it a continuous operation. It has excellent effects such as not causing any trouble during production and making a significant contribution to the production of rolled rice cakes.
図面はこの発明装置の実施例を示すもので、第
１図は側面図、第２図は平面図である。
１…フレーム、２…ベルトコンベヤ、３，４…
調車、５…調帯、６…餅延機、７…ホツパー、８
…繰出溝付ロール、９…後続ベルトコンベヤ、１
０，１１…調車、１２…調帯、１３…フイルムロ
ール、１３ａ…プラスチツクフイルム、１４ａ，
１４ｂ…ガイド、１５，１６…支持杆、１７…フ
イルムロール、１７ａ…プラスチツクフイルム、
１８…帯状餅、１８′…截断帯状餅、１９…載
板、２０…遊転子。
The drawings show an embodiment of the device according to the invention, with FIG. 1 being a side view and FIG. 2 being a plan view. 1... Frame, 2... Belt conveyor, 3, 4...
Pull wheel, 5...Torting belt, 6...Mochi rolling machine, 7...Hopper, 8
...Feeding grooved roll, 9...Following belt conveyor, 1
0,11...pulley, 12...pulling belt, 13...film roll, 13a...plastic film, 14a,
14b...Guide, 15, 16...Support rod, 17...Film roll, 17a...Plastic film,
18...Strip-shaped mochi, 18'...Cut strip-shaped mochi, 19...Plate, 20...Free trochanter.
Claims (1)
出された帯状餅が、前方のフイルムロールから該
ベルトコンベヤ上に順次繰出されるプラスチツク
フイルム上に、載せられて順次搬送される機構
と、上記ベルトコンベヤに接続して設けられ、該
ベルトコンベヤよりも搬送速度を大ならしめた後
続ベルトコンベヤとからなり、手粉を使用しない
でプラスチツクフイルム上に載せられた帯状餅が
後続ベルトコンベヤ上を搬送される過程で所定の
長さにプラスチツクフイルムごと順次截断されて
繰出されることを特徴とする延し餅製造装置。1. A mechanism in which the belt-shaped rice cakes fed out from the rice cake rolling machine on the conveyance start end side of the belt conveyor are placed on plastic films that are sequentially fed out onto the belt conveyor from the front film roll and are sequentially conveyed; It consists of a subsequent belt conveyor that is connected to the conveyor and has a higher conveyance speed than the belt conveyor, and the belt-shaped rice cakes placed on the plastic film are conveyed on the subsequent belt conveyor without using hand flour. A rolling rice cake manufacturing apparatus characterized in that the plastic film is sequentially cut into predetermined lengths and fed out during the process of rolling out the rolled rice cakes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58228269A JPS60120951A (en) | 1983-12-01 | 1983-12-01 | Apparatus for producing flattened rice cake |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58228269A JPS60120951A (en) | 1983-12-01 | 1983-12-01 | Apparatus for producing flattened rice cake |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60120951A JPS60120951A (en) | 1985-06-28 |
| JPS6222843B2 true JPS6222843B2 (en) | 1987-05-20 |
Family
ID=16873821
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58228269A Granted JPS60120951A (en) | 1983-12-01 | 1983-12-01 | Apparatus for producing flattened rice cake |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60120951A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5040238U (en) * | 1973-08-07 | 1975-04-24 | ||
| JPS581906A (en) * | 1981-06-26 | 1983-01-07 | 市光工業株式会社 | Lamp apparatus for vehicle |
-
1983
- 1983-12-01 JP JP58228269A patent/JPS60120951A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5040238U (en) * | 1973-08-07 | 1975-04-24 | ||
| JPS581906A (en) * | 1981-06-26 | 1983-01-07 | 市光工業株式会社 | Lamp apparatus for vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60120951A (en) | 1985-06-28 |
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