JPS62218453A - Carbon fiber-reinforced thermoplastic resin composition - Google Patents

Carbon fiber-reinforced thermoplastic resin composition

Info

Publication number
JPS62218453A
JPS62218453A JP5942186A JP5942186A JPS62218453A JP S62218453 A JPS62218453 A JP S62218453A JP 5942186 A JP5942186 A JP 5942186A JP 5942186 A JP5942186 A JP 5942186A JP S62218453 A JPS62218453 A JP S62218453A
Authority
JP
Japan
Prior art keywords
carbon fiber
weight
thermoplastic resin
parts
nylon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5942186A
Other languages
Japanese (ja)
Other versions
JPH0717830B2 (en
Inventor
Nobuyoshi Ochiai
落合 信賢
Kenichi Higami
樋上 健一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP61059421A priority Critical patent/JPH0717830B2/en
Publication of JPS62218453A publication Critical patent/JPS62218453A/en
Publication of JPH0717830B2 publication Critical patent/JPH0717830B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To provide a carbon fiber-reinforced thermoplastic resin compsn. having excellent sliding characteristics and processability and suitable for use in the production of a bearing, etc., by mixing a thermoplastic resin with carbon fiber and polyethylene having a weight-average MW within a specified range in a specified weight ratio. CONSTITUTION:100pts.wt. thermoplastic resin (A) (e.g., nylon 66 or nylon 46) is mixed with 5-130pts.wt. carbon fiber (B) and 3-60pts.wt.polyethylene (C) having a weight-average MW of 100,000-500,000 to obtain the desired carbon fiber-reinforced thermoplastic resin compsn. Since polyethylene having a weight- average MW of 100,000-500,000 is blended, a carbon fiber-reinforced thermoplastic resin compsn. having excellent sliding characteristics as well as excellent processability can be obtd. The compsn. can be widely used as a wear-resistant material.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は優れた摺動特性と加工性に優れた炭素繊維強化
樹脂組成物に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a carbon fiber reinforced resin composition that has excellent sliding properties and processability.

[従来の技術] 炭素繊維強化樹脂組成物は、その優れた機械的性質、熱
変形温度が評価され、耐摩擦・摩耗材として使われてい
る。しかし、軸受は等の耐摩擦・摩耗材として広範囲で
使用するには、限界Pv値は高いものの、摩擦係数が充
分なものでなく、摩擦係数を低下させた材料が望まれて
いる。
[Prior Art] Carbon fiber reinforced resin compositions are evaluated for their excellent mechanical properties and heat deformation temperature, and are used as friction-resistant and wear-resistant materials. However, for widespread use as friction-resistant and wear-resistant materials such as bearings, although the limit Pv value is high, the friction coefficient is not sufficient, and materials with lower friction coefficients are desired.

摩擦係数を低下させる方法として、二硫化モリブデン、
グラファイト、テフロン粉末等の固体潤滑剤を添加する
方法が知られているが、はとんど効果がない。
As a method to reduce the coefficient of friction, molybdenum disulfide,
Methods of adding solid lubricants such as graphite and Teflon powder are known, but these are rarely effective.

又、摩擦係数を低下させるために、炭素繊維と液体潤滑
剤を含浸した結晶性ポリオレフィン粉末を熱可塑性樹脂
に配合することが提案されている。(特開昭53−10
8142 ) [発明が解決しようとする問題点] しかしながら、この提案は、液体潤滑剤を結晶性ポリオ
レフィン粉末に含浸させる工程が必要になるため、混合
操作が、複雑になるという欠点があった。またこの提案
による材料では、確かに摩擦係数は低下するものの、液
体潤滑剤を含浸していることにより、加工時、例えば射
出成形機で成形する際、液体潤滑剤が遊離してきて、成
形品外観を商品価値のない程度まで汚染するという欠点
があった。
Furthermore, in order to reduce the coefficient of friction, it has been proposed to blend crystalline polyolefin powder impregnated with carbon fiber and a liquid lubricant into a thermoplastic resin. (Unexamined Japanese Patent Publication No. 53-10
8142) [Problems to be Solved by the Invention] However, this proposal had the disadvantage that the mixing operation was complicated because it required a step of impregnating the crystalline polyolefin powder with the liquid lubricant. In addition, although the friction coefficient of the material proposed by this proposal is certainly lower, since it is impregnated with a liquid lubricant, the liquid lubricant may be liberated during processing, for example, when molded with an injection molding machine, resulting in the appearance of the molded product. It has the disadvantage that it contaminates the water to the extent that it has no commercial value.

すなわち本発明は、摺動特性と加工性が共に優れた炭素
m維強化熱可塑性樹脂組成物を提供するためになされた
ものである。
That is, the present invention was made in order to provide a carbon fiber-reinforced thermoplastic resin composition that has excellent sliding properties and processability.

E問題点を解決するための手段及び作用]木発明者らは
、特定の重量平均分子量をもったポリエチレンを配合し
た炭素繊維強化熱可塑性樹脂組成物が、驚くべきことに
、摺動特性と加工性ともに満足することを見いだし、本
発明を成すに至ったのである。
[Means and effects for solving problem E] The inventors have surprisingly found that a carbon fiber-reinforced thermoplastic resin composition containing polyethylene having a specific weight average molecular weight has improved sliding properties and processability. They have found that both performance and performance are satisfied, and have come up with the present invention.

即ち、本発明の目的は、熱可塑性樹脂100重量部に対
して炭素繊維を5〜130重量部と、重量平均分子量が
10万〜50万であるポリエチレン3〜60重量部とか
らなる炭素繊維強化熱可塑性樹脂組成物により初めて達
成されたのである。
That is, the object of the present invention is to provide a carbon fiber reinforced material comprising 5 to 130 parts by weight of carbon fibers and 3 to 60 parts by weight of polyethylene having a weight average molecular weight of 100,000 to 500,000 to 100 parts by weight of a thermoplastic resin. This was achieved for the first time using a thermoplastic resin composition.

本発明で言う熱可塑性樹脂としては、ポリアミド、ポリ
エステル、ポリアセタールなどが挙げられる。ポリアミ
ドとしては、ナイロン6、ナイロン66、ナイロン48
.ナイロン11.−)−イロン12.+イロン610.
ナイロン612等のホモポリマーや、ナイロンBT/B
l  、ナイロン813/fllo 、ナイロン4B/
BB、ナイロン8fl/12.  ナイロン[1B/8
12などのコポリマー及びこれらのポリマーの相互ブレ
ンドによるポリアミドが挙げられ、好ましくは、ナイロ
ンθ6.ナイロン4Bのホモポリマー及びこれらのコポ
リマーやブレンド物である。ポリエステルとしては、ポ
リエチレンテレフタレート、ポリブチレンテレフタレー
ト等が挙げられる。
The thermoplastic resin referred to in the present invention includes polyamide, polyester, polyacetal, and the like. Polyamides include nylon 6, nylon 66, and nylon 48.
.. Nylon 11. -)-Iron12. +Iron610.
Homopolymers such as nylon 612, nylon BT/B
l, nylon 813/fllo, nylon 4B/
BB, nylon 8fl/12. Nylon [1B/8
12 and interblends of these polymers, preferably nylon θ6. Nylon 4B homopolymers and copolymers and blends thereof. Examples of polyester include polyethylene terephthalate and polybutylene terephthalate.

炭素m維としては、特に制限がなく、ポリアクリロニト
リルを原料としたパン系やピッチ系炭素繊維が用いられ
る。
The carbon fiber is not particularly limited, and bread-based or pitch-based carbon fibers made from polyacrylonitrile can be used.

ポリエチレンは重量平均分子量が10万から50万の範
囲のものであるが、好ましくは15万から30万である
。重量平均分子量が10万以下であると、摺動特性改良
が不満足であり、又、50万以上であると摺動特性改良
が不満足のうえに、ポリエチレンの均一分散が困難とな
る。ポリエチレンの形状は特に制限はなく、ペレット状
だけでなく、粉末状でもよい。
The weight average molecular weight of polyethylene is in the range of 100,000 to 500,000, preferably 150,000 to 300,000. If the weight average molecular weight is less than 100,000, the improvement in sliding properties will be unsatisfactory, and if it is more than 500,000, the improvement in sliding properties will be unsatisfactory, and it will be difficult to uniformly disperse polyethylene. The shape of polyethylene is not particularly limited and may be in the form of not only pellets but also powder.

熱可塑性樹脂100重量部に対して、炭素繊維が5〜1
30重量部、ポリエチレン3〜60重量部からなる組成
物であるが、好ましくは、熱可塑性樹脂100重量部に
対して炭素繊維9〜100重量部、ポリエチレン5〜3
5重量部からなる組成物である。
5 to 1 carbon fiber per 100 parts by weight of thermoplastic resin
The composition is composed of 30 parts by weight of carbon fiber and 3 to 60 parts by weight of polyethylene, but preferably 9 to 100 parts by weight of carbon fiber and 5 to 3 parts of polyethylene per 100 parts by weight of thermoplastic resin.
The composition consists of 5 parts by weight.

炭素繊維が5重量部より少ないと充分な機械的強度が得
られず、130重量部より多いと、溶融時の流動性が低
下し、加工性が劣るようになる。
If the amount of carbon fiber is less than 5 parts by weight, sufficient mechanical strength cannot be obtained, and if it is more than 130 parts by weight, fluidity during melting will be reduced and processability will be poor.

ポリエチレンの量が3重量部より少ないと満足した摺動
特性が得られず、60重量部より多いと、機械的強度の
低下を来たす恐れがある。
If the amount of polyethylene is less than 3 parts by weight, satisfactory sliding properties may not be obtained, and if it is more than 60 parts by weight, there is a risk of a decrease in mechanical strength.

又、出熱のことながら、一般に知られた添加剤、耐候剤
、固体潤滑剤を本発明の目的を損わない範囲で少量添加
してもさしつかえない。
In addition, despite the heat output, generally known additives, weathering agents, and solid lubricants may be added in small amounts as long as the purpose of the present invention is not impaired.

[実施例] 以下実施例により、本発明の詳細な説明する。[Example] The present invention will be described in detail below with reference to Examples.

なお、実施例及び比較例、参考例中の物性及び評価は、
以下の方法に準じて行った。
In addition, the physical properties and evaluations in Examples, Comparative Examples, and Reference Examples are as follows:
This was carried out according to the following method.

曲げ強度 ASTM D−790 曲げ弾性率  ASTN D−790 摺動特性  スラスト法 面圧一定(10kg/ cm2 ) 加 工 性 ・混合時 押出材料を混合する時の作業性 を評価した。Bending strength ASTM D-790 Flexural modulus ASTN D-790 Sliding characteristics Thrust method Constant surface pressure (10kg/cm2) Processability/Mixing Workability when mixing extruded materials was evaluated.

・混線時 押出材料を混合後、70m+s押出機 で混練する時の均−混線性及び 押出性を評価した。・During crosstalk After mixing extrusion materials, 70m+s extruder Uniformity and cross-mixing properties when kneading with Extrudability was evaluated.

・成形時 混練押出後ペレタイズしたペレ ットで成形する時の成形性と、 できた成形品の表面外観を評価 した。・During molding Pelletized after kneading and extrusion Formability when molding with a Evaluate the surface appearance of the finished molded product did.

実施例−1 ナイロン66(旭化成工業鱈製しオナ1300 )10
0重量部に対し、炭素m維(旭日本カーボンファイバー
製A−6000) 20重量部と第1表に示した重量平
均分子量をもつポリエチレン(旭化成工業■製サンチッ
クJ240.サンチック3380 、サンチックF−1
80) 13.33重量部を混合し、−軸の70tmφ
押出機にて溶融混練し、押出、ペレタイズした。得られ
たベレットを用いて射出成形機で曲げ試験片、摺動特性
試験片を成形し、曲げ特性、摺動特性を評価した。
Example-1 Nylon 66 (Asahi Kasei Cod Ona 1300) 10
0 parts by weight, 20 parts by weight of carbon fiber (A-6000 manufactured by Asahi Nippon Carbon Fiber) and polyethylene having the weight average molecular weight shown in Table 1 (Santic J240, Santic 3380, Santic F-1 manufactured by Asahi Kasei Corporation).
80) Mix 13.33 parts by weight and make 70tmφ of -shaft.
The mixture was melt-kneaded using an extruder, extruded, and pelletized. The obtained pellets were used to mold bending test pieces and sliding property test pieces using an injection molding machine, and the bending properties and sliding properties were evaluated.

比較例−1 ナイロン66(旭化成工業輛製しオナ1300 )10
0重量部に対し、炭素繊維(旭日水カーボンファイバー
製A−8000) 20重量部と、第1表に示した重量
平均分子量をもつポリエチレン(旭化成工業■製すンテ
ックト1703.サンファインU−UH−900) 1
3.33重量部を混合し、実施例−1と同様にして曲げ
特性、摺動特性を評価した。
Comparative example-1 Nylon 66 (manufactured by Asahi Kasei Corporation Ona 1300) 10
0 parts by weight, 20 parts by weight of carbon fiber (A-8000 manufactured by Asahi Nisui Carbon Fiber) and polyethylene having the weight average molecular weight shown in Table 1 (Ntect 1703 Sunfine U-UH- manufactured by Asahi Kasei Corporation). 900) 1
3.33 parts by weight were mixed, and the bending properties and sliding properties were evaluated in the same manner as in Example-1.

比較例−2 重量平均分子量25万のポリエチレン(旭化成工業輛製
サンチック3380)とパラフィンとを2対1で混合し
、これを140℃に加熱した。冷却後粉砕し、パラフィ
ンを含浸させたポリエチレンを得た。このポリエチレン
を、ナイロン66(旭化成工業■製しオナ1300 )
 100重量部に対し20重量部(ポリエチレン13.
33重量部、パラフィン6.87重量部)と炭素繊維(
旭日水カーボンファイバー製A−Et000) 20重
量部を混合し、実施例−1と同様にして曲げ特性、摺動
特性を評価した。
Comparative Example-2 Polyethylene having a weight average molecular weight of 250,000 (Santic 3380 manufactured by Asahi Kasei Corporation) and paraffin were mixed in a ratio of 2:1, and the mixture was heated to 140°C. After cooling, it was pulverized to obtain polyethylene impregnated with paraffin. This polyethylene is made of nylon 66 (manufactured by Asahi Kasei Corporation, Ona 1300).
20 parts by weight per 100 parts by weight (13.
33 parts by weight, paraffin 6.87 parts by weight) and carbon fiber (
20 parts by weight of Asahinisui Carbon Fiber A-Et000) were mixed and the bending properties and sliding properties were evaluated in the same manner as in Example-1.

実施例−1,比較例−1,比較例−2の評価結果を第1
表に示した。
The evaluation results of Example-1, Comparative Example-1, and Comparative Example-2 are
Shown in the table.

実施例−2 ナイロン66(旭化成工業■製しオナ1300 )10
0重量部に対し、炭素繊維(旭日水カーボンファイバー
製A−11000)と重量平均分子量25万のポリエチ
レン(旭化成工業■製サンチック3380)を第2表に
示した組成比で混合し、実施例−1と同様にして曲げ特
性、摺動特性を評価した。
Example-2 Nylon 66 (manufactured by Asahi Kasei Kogyo 1300) 10
0 parts by weight, carbon fiber (A-11000 manufactured by Asahi Nisui Carbon Fiber Co., Ltd.) and polyethylene having a weight average molecular weight of 250,000 (Santic 3380 manufactured by Asahi Kasei Corporation) were mixed in the composition ratio shown in Table 2, and Example- The bending properties and sliding properties were evaluated in the same manner as in 1.

比較例−3 ナイロン86(旭化成工業■製しオナ1300 )10
0重量部に対し、炭素繊維(旭日水カーボンファイバー
製A−6000)と重量平均分子量25万のポリエチレ
ン(旭化成工業■製サンチック8380)を第2表に示
した組成比で混合し、実施例−1と同様にして曲げ特性
、摺動特性を評価した。
Comparative example-3 Nylon 86 (manufactured by Asahi Kasei Corporation 1300) 10
0 parts by weight, carbon fiber (A-6000 manufactured by Asahi Nisui Carbon Fiber) and polyethylene having a weight average molecular weight of 250,000 (Santic 8380 manufactured by Asahi Kasei Corporation) were mixed in the composition ratio shown in Table 2, and Example- The bending properties and sliding properties were evaluated in the same manner as in 1.

比較例−4 ナイロン88(旭化成工業■製しオナ 1300 )1
00重量部に対し、炭素縁#n(旭日水カーボンファイ
バー製A−8000) 17.8重量部を混合し、実雄
側−1と同様にして曲げ特性、摺動特性を評価した。
Comparative Example-4 Nylon 88 (Asahi Kasei Kogyo 1300) 1
00 parts by weight was mixed with 17.8 parts by weight of carbon edge #n (A-8000 manufactured by Asahi Nisui Carbon Fiber), and the bending characteristics and sliding characteristics were evaluated in the same manner as in the actual side-1.

実施例−2,比較例−3,比較例−4の評価結果を第2
表に示した。
The evaluation results of Example-2, Comparative Example-3, and Comparative Example-4 were
Shown in the table.

[発明の効果] 本発明の炭素繊維強化熱可塑性樹脂組成物は摺動特性と
加工性が共に優れ軸受は等の耐摩擦摩耗材として広範囲
に使用することができ、その工業的価値は大なるものが
ある。
[Effect of the invention] The carbon fiber-reinforced thermoplastic resin composition of the present invention has excellent sliding properties and workability, and can be widely used as a friction and wear-resistant material for bearings, etc., and has great industrial value. There is something.

Claims (3)

【特許請求の範囲】[Claims] (1)熱可塑性樹脂100重量部に対して炭素繊維5〜
130重量部と重量平均分子量が10万〜50万である
ポリエチレン3〜60重量部とからなる炭素繊維強化熱
可塑性樹脂組成物。
(1) 5 to 5 parts of carbon fiber per 100 parts by weight of thermoplastic resin
A carbon fiber reinforced thermoplastic resin composition comprising 130 parts by weight and 3 to 60 parts by weight of polyethylene having a weight average molecular weight of 100,000 to 500,000.
(2)熱可塑性樹脂がポリアミド、又はポリエステルで
ある特許請求の範囲第(1)項に記載の組成物。
(2) The composition according to claim (1), wherein the thermoplastic resin is polyamide or polyester.
(3)ポリアミドがナイロン66、ナイロン48から選
ばれた少なくとも1つであるところの特許請求の範囲第
(2)項に記載の組成物。
(3) The composition according to claim (2), wherein the polyamide is at least one selected from nylon 66 and nylon 48.
JP61059421A 1986-03-19 1986-03-19 Carbon fiber reinforced thermoplastic resin composition Expired - Fee Related JPH0717830B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61059421A JPH0717830B2 (en) 1986-03-19 1986-03-19 Carbon fiber reinforced thermoplastic resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61059421A JPH0717830B2 (en) 1986-03-19 1986-03-19 Carbon fiber reinforced thermoplastic resin composition

Publications (2)

Publication Number Publication Date
JPS62218453A true JPS62218453A (en) 1987-09-25
JPH0717830B2 JPH0717830B2 (en) 1995-03-01

Family

ID=13112780

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61059421A Expired - Fee Related JPH0717830B2 (en) 1986-03-19 1986-03-19 Carbon fiber reinforced thermoplastic resin composition

Country Status (1)

Country Link
JP (1) JPH0717830B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6333465A (en) * 1986-07-28 1988-02-13 Mitsuboshi Belting Ltd Production of polyacetal resin composition
JPS63297455A (en) * 1987-05-29 1988-12-05 Mitsuboshi Belting Ltd Polyester resin composition
JP2016169344A (en) * 2015-03-13 2016-09-23 旭化成株式会社 Polyacetal resin molding

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55165952A (en) * 1979-06-14 1980-12-24 Unitika Ltd Polyamide composition
JPS56167740A (en) * 1980-05-29 1981-12-23 Toyobo Co Ltd Polyblend composition
JPS59113054A (en) * 1982-12-20 1984-06-29 Unitika Ltd Resin composition
JPS60217256A (en) * 1984-04-12 1985-10-30 Unitika Ltd Polyester composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55165952A (en) * 1979-06-14 1980-12-24 Unitika Ltd Polyamide composition
JPS56167740A (en) * 1980-05-29 1981-12-23 Toyobo Co Ltd Polyblend composition
JPS59113054A (en) * 1982-12-20 1984-06-29 Unitika Ltd Resin composition
JPS60217256A (en) * 1984-04-12 1985-10-30 Unitika Ltd Polyester composition

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6333465A (en) * 1986-07-28 1988-02-13 Mitsuboshi Belting Ltd Production of polyacetal resin composition
JPS63297455A (en) * 1987-05-29 1988-12-05 Mitsuboshi Belting Ltd Polyester resin composition
JP2016169344A (en) * 2015-03-13 2016-09-23 旭化成株式会社 Polyacetal resin molding

Also Published As

Publication number Publication date
JPH0717830B2 (en) 1995-03-01

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