JPS62200177A - Vacuum heat-insulating panel - Google Patents
Vacuum heat-insulating panelInfo
- Publication number
- JPS62200177A JPS62200177A JP61040063A JP4006386A JPS62200177A JP S62200177 A JPS62200177 A JP S62200177A JP 61040063 A JP61040063 A JP 61040063A JP 4006386 A JP4006386 A JP 4006386A JP S62200177 A JPS62200177 A JP S62200177A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- outer shell
- filling body
- vacuum heat
- insulating panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000843 powder Substances 0.000 claims description 27
- 238000009413 insulation Methods 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 239000002245 particle Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Thermal Insulation (AREA)
- Refrigerator Housings (AREA)
- Building Environments (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
[発明の技術分野]
本発明は、充填体が収納された中空状の外殻内部を排気
して形成される真空断熱パネルに関する。DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to a vacuum insulation panel formed by evacuating the inside of a hollow outer shell in which a filling body is housed.
[発明の技術的背景とその問題点]
従来、この種の真空断熱パネルとして、ガスバリア性フ
ィルムを袋状に形成した外殻内に、通気性を何する布或
は紙製の内袋にパーライト粉末等の粉状体を収容してな
る充填体を収納し、この収納状態で外殻内部から排気し
て気密に封止し、以て内部を真空状態に保持するように
構成したものが供されている。[Technical Background of the Invention and its Problems] Conventionally, this type of vacuum insulation panel has been constructed using a bag-shaped outer shell made of a gas barrier film, and an inner bag made of cloth or paper that is made of breathable material and perlite. A structure is provided in which a packing body containing powder or other powder is housed, and in this housed state, air is evacuated from the inside of the outer shell and hermetically sealed, thereby maintaining the inside in a vacuum state. has been done.
しかしながら、上記構成では、外殻内部即ち充填体の排
気を行なうとき、内袋を介して粉状体間の空気を排出し
ているので、空気が内袋を通過するとき受ける抵抗が大
きいことから排気に要する時間が長くなるという欠点が
あった。とは言っても、排気の時間を短縮するために内
袋の肉厚を薄くする等して通気性を高くすると、粉状体
が内袋を通過して真空ポンプ内に吸引され、真空ポンプ
を損傷する虞がある。また、粉状体の平均粒径は通常1
0〜20μ程度であるので、このような粉状体を取扱う
場合、その作業性が悪く且つ安全衛生」−からも問題が
多いものである。However, in the above configuration, when the inside of the outer shell, that is, the filling body is evacuated, the air between the powder particles is exhausted through the inner bag, so the resistance that air receives when passing through the inner bag is large. There was a drawback that the time required for evacuation was longer. However, if the inner bag is made thinner to increase air permeability in order to shorten the evacuation time, the powder will pass through the inner bag and be sucked into the vacuum pump. There is a risk of damaging the In addition, the average particle size of the powder is usually 1
Since the particle size is approximately 0 to 20 μm, handling of such powdered materials is difficult in terms of workability and poses many problems in terms of health and safety.
[発明の目的]
本発明は」二足の点に鑑みてなされたもので、その目的
は、外殻内部を排気する際に排気所要時間を短縮できる
と共に充填体の粉状体が外部へ漏れることを防止でき、
しかも取扱い作業性を向−卜し得る等の数々の優れた効
果を奏する真空断熱パネルを提供するにある。[Object of the Invention] The present invention has been made in view of two points.The purpose is to shorten the time required for exhausting the inside of the outer shell, and to prevent the powder of the filling from leaking to the outside. can be prevented,
Moreover, it is an object of the present invention to provide a vacuum insulation panel that exhibits a number of excellent effects such as improved handling efficiency.
[発明の概要コ
本発明は、外殻内部に収納される充填体を、粉状体を加
圧して互に結合させることにより形成された多孔質成形
体から構成したところに特徴を有し、これによって従来
必要であった内袋を不要ならしめたものである。[Summary of the Invention] The present invention is characterized in that the filling body housed inside the outer shell is composed of a porous molded body formed by pressurizing powdery bodies and bonding them together, This eliminates the need for an inner bag, which was previously required.
[発明の実施例]
以下本発明の一実施例につき図面を参照しながら説明す
る。[Embodiment of the Invention] An embodiment of the present invention will be described below with reference to the drawings.
第2図において、1は中空状の外殻で、これは例えば表
面に金属蒸着層を有したポリエステル等からなるガスバ
リア性フィルムを容器状に形成して構成されている。2
は外殻1の内部に収納される充填体で、これは例えば珪
酸カルシウム板状結晶粉末(商品名「フローライトR」
:徳山費達株式会社製、平均粒径20μ)からなる粉
状体を、例えば100 k g / (m rの圧力に
て加圧して互に結合させることにより平板状に形成され
た多孔質成形体から構成されている。そして、このよう
な充填体2を外殻1内に収納した状態のものを、第1図
に示すように、真空容器3内に収容することにより外殻
1に形成された排気口1aを介して外殻1内部の排気を
行なう。この場合、真空容器3内は図示しない真空ポン
プにより排気口3aから真空引きされることによって例
えば1 torr程度に減圧されるようになっている。In FIG. 2, reference numeral 1 denotes a hollow outer shell, which is constructed by forming a gas barrier film made of polyester or the like having a metal vapor-deposited layer on its surface into a container shape. 2
is a filling body housed inside the outer shell 1, which is made of, for example, calcium silicate plate crystal powder (trade name "Fluorite R").
: Manufactured by Tokuyama Kashitatsu Co., Ltd., a porous molded material formed into a flat plate shape by pressurizing and bonding powder consisting of powder with an average particle size of 20μ at a pressure of, for example, 100 kg/(m r). As shown in FIG. The inside of the outer shell 1 is evacuated through the exhaust port 1a.In this case, the inside of the vacuum container 3 is evacuated from the exhaust port 3a by a vacuum pump (not shown), so that the pressure is reduced to, for example, about 1 torr. It has become.
真空容器3内部即ち外殻l内部が1 torr程度に排
気された後、ヒートシーラ4により外殻1の排気口1a
を溶着して外殻1内部を気密に封止する。After the inside of the vacuum container 3, that is, the inside of the outer shell 1, is evacuated to about 1 torr, the exhaust port 1a of the outer shell 1 is opened with a heat sealer 4.
are welded to airtightly seal the inside of the outer shell 1.
このような構成の本実施例によれば、充填体2を、粉状
体を加圧して互に結合させることにより形成された多孔
質成形体から構成したので、従来とは異なって内袋を通
じて排気することがなくなり、排気所要時間を短縮でき
る。しかも、このように粉状体を加圧して形成された多
孔質成形体から充填体2を構成したので、従来の内袋に
粉状体を収容するものに比べて、粉状体が漏れ出ること
をほとんど防止でき、この結果、粉状体が真空排気系特
に真空ポンプに吸引されることを防止できるので、真空
排気系のメンテナンス及び真空ポンプの損傷を減少させ
得る。また、粉状体が漏れ出ることかほとんど防止され
るので、粉状体が外殻1の溶着部分に付着することがな
くなり、外殻の溶着時に溶着部分に異物が挟まってガス
リークが生じることを防止でき、溶着部分におけるガス
バリア性及び溶着強度を向上できる。更に、外殻1内部
の排気時に粉状°体が漏れ出ることがほとんどないので
、強力な真空ポンプを使用して排気速度を上昇させこと
ができ、製造の迅速化及び製造コストの低減を図ること
ができる。加えて、充填体2が多孔質成形体であるから
、従来に比べてより安全衛生的であると共に取扱い作業
性が向上する。According to this embodiment having such a structure, the filling body 2 is composed of a porous molded body formed by pressurizing powdery bodies and bonding them to each other. There is no need to exhaust the air, and the time required for exhaust can be shortened. Moreover, since the filling body 2 is constructed from a porous molded body formed by pressurizing the powder, the powder leaks out compared to a conventional inner bag that stores the powder. As a result, it is possible to prevent the powder from being sucked into the vacuum evacuation system, particularly the vacuum pump, thereby reducing maintenance of the evacuation system and damage to the vacuum pump. In addition, since most of the powder particles are prevented from leaking out, the powder particles will not adhere to the welded parts of the outer shell 1, and gas leaks due to foreign objects getting caught in the welded parts when the outer shell is welded will be avoided. This can be prevented and the gas barrier properties and welding strength at the welded portion can be improved. Furthermore, since almost no powder material leaks out when the inside of the outer shell 1 is evacuated, a powerful vacuum pump can be used to increase the evacuating speed, speeding up manufacturing and reducing manufacturing costs. be able to. In addition, since the filling body 2 is a porous molded body, it is more safe and hygienic and the handling efficiency is improved compared to the conventional stuff.
更にまた、前にも述べたように粉状体を加圧してJIT
hに結合させることにより充填体2を構成したので、粉
状体間の空隙が小さくなることから、外殻1にガスリー
クが生じて外殻1内部の圧力が上昇しても、熱伝導率の
変化が小さくなり、真空断熱パネルの断熱性能の寿命を
長くすることができる。Furthermore, as mentioned earlier, powder material can be pressurized and JIT
Since the filling body 2 is configured by bonding to the powder, the voids between the powder particles become small, so even if a gas leak occurs in the outer shell 1 and the pressure inside the outer shell 1 increases, the thermal conductivity will decrease. Changes are reduced, and the life of the insulation performance of the vacuum insulation panel can be extended.
尚、上記実施例では、充填体2全体を珪酸カルシウム板
状結晶粉末よりなる粉状体から形成したが、これに限ら
ず、例えばアルミナ粉末或はシリカ粉末を基剤とし、こ
の基剤に珪酸カルシウム板状結晶粉末を5重量%以上含
有させてなる粉状体から充填体を構成しても良く、この
場合にも上記実施例と同様な作用効果を得ることができ
る。In the above embodiment, the entire filling body 2 is formed from a powder made of calcium silicate plate crystal powder, but the present invention is not limited to this. For example, alumina powder or silica powder may be used as a base, and silicic acid The filler may be constructed from a powder containing 5% by weight or more of calcium platelet crystal powder, and in this case as well, the same effects as in the above embodiment can be obtained.
[発明の効果]
本発明は以上の説明から明らかなように、外殻内部に収
°納される充填体を、粉状体を加圧して互に結合させる
ことにより形成された多孔質成形体から構成したので、
外殻内部を排気する際に排気所要時間を短縮できると共
に充填体の粉状体が外部へ漏れることを防止でき、しか
も取扱い作業性を向上し得、また寿命を長くできる等の
数々の優れた効果を奏する。[Effects of the Invention] As is clear from the above description, the present invention provides a porous molded body formed by pressurizing powder and bonding the filling body inside the outer shell to each other. Since it was constructed from
It has many excellent features such as shortening the time required for exhausting the inside of the shell, preventing powder from the filling body from leaking to the outside, improving handling efficiency, and extending service life. be effective.
図面は本発明の一実施例を示すもので、第1図は外殻内
部を排気する状態を示す断面図、第2図は断面図である
。
図面中、1は外殻、2は充填体、3は真空容器を示す。The drawings show one embodiment of the present invention, and FIG. 1 is a sectional view showing a state in which the inside of the outer shell is exhausted, and FIG. 2 is a sectional view. In the drawings, 1 is an outer shell, 2 is a filling body, and 3 is a vacuum container.
Claims (1)
成される真空断熱パネルにおいて、前記充填体を、粉状
体を加圧して互に結合させることにより形成された多孔
質成形体から構成したことを特徴とする真空断熱パネル
。1. In a vacuum insulation panel formed by evacuating the inside of a hollow outer shell in which a filler is housed, the filler is formed into a porous molding formed by pressurizing powder and bonding each other. A vacuum insulation panel characterized by being composed of a body.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61040063A JPS62200177A (en) | 1986-02-25 | 1986-02-25 | Vacuum heat-insulating panel |
KR1019870001611A KR950013600B1 (en) | 1986-02-25 | 1987-02-25 | Vacuum heat-insulting panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61040063A JPS62200177A (en) | 1986-02-25 | 1986-02-25 | Vacuum heat-insulating panel |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62200177A true JPS62200177A (en) | 1987-09-03 |
Family
ID=12570464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61040063A Pending JPS62200177A (en) | 1986-02-25 | 1986-02-25 | Vacuum heat-insulating panel |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPS62200177A (en) |
KR (1) | KR950013600B1 (en) |
-
1986
- 1986-02-25 JP JP61040063A patent/JPS62200177A/en active Pending
-
1987
- 1987-02-25 KR KR1019870001611A patent/KR950013600B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
KR950013600B1 (en) | 1995-11-13 |
KR870008146A (en) | 1987-09-24 |
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