JPS62195266A - Production of paste product and apparatus therefor - Google Patents

Abstract

PURPOSE:To obtain a paste product having fibrous texture and unique taste and flavor, by extruding a raw material of paste product through a number of small nozzles, baking the surface of the extruded threads with a burner, pressing and bonding the threads with each other and heating the product. CONSTITUTION:A raw material of paste product is extruded through a nozzle 6 having a number of small-sized nozzle holes 63 arranged in plural rows with prescribed intervals. The obtained multithread material G is baked with a burner 7 to harden the surface of the material. the hardened material is pressed with pressing means 91, 11 to bond the threads with each other in the form of a flat plate. The plate is cut to a prescribed size and heated (e.g. frying in an oil, steaming with steam or baking with a burner) to obtain the objective paste product having fibrous texture.

Description

DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method and an apparatus for producing a paste product that has fibrous properties and is made mainly of minced fish meat.

[Conventional techniques and their problems] Traditionally, paste products mainly made from minced fish include chikuwa, kamaboko, and tempura. In particular, kamaboko and early tempura are made by extruding a material mainly made of minced fish meat into the required width and thickness using an extrusion molding machine, and then cutting this into a specified size, or by pre-forming it into the desired shape using the above-mentioned molding machine. It is steamed in a steamer, grilled in a broiler, or fried in a frying machine for tempura. However, this fish meat paste has no fibrous properties. For this reason, to make it chewy, it is added with a sitting base. However, tempura is simply a flat plate of minced fish that is fried in oil, and kamaboko is simply steamed or grilled, and the manufacturing method has hardly changed since ancient times. There is no.

The purpose of the present invention is to provide a paste product with a new flavor that has not been seen before, by adding fiber properties to fish meat paste using a special manufacturing method, although conventional fish meat has no fibrous properties.

[Means for solving the problem] A paste material mainly composed of minced fish meat is extruded into a multi-thread-like form through a number of small-diameter nozzle holes arranged in multiple rows at a required distance from each other. Next, it is baked with a burner so that only the surface is baked, and then the material of each thread-like strip is bonded to each other using a pressing means to form a flat plate. After cutting this into a fixed size, it is heated by a heating means. The purpose of this invention is to produce a dough with fibrous properties by heating it, and the manufacturing means is detachably attached to the extrusion port of a molding machine that inputs the dough material and extrudes it under the required pressure. and a nozzle that can extrude the material into a multi-filament shape, a burner that burns only the surface of the multi-filament material extruded from the nozzle, and a burner that presses the surface-burned multi-filament material into a flat plate shape. and a cutter that cuts this flat plate-shaped material to a fixed size.

[Example] Next, the present invention will be explained based on embodiments shown in the drawings.

In the figure, 1 is a molding machine, and a hopper 2 is installed at the top to feed the raw material for the paste, which is mainly made up of minced fish meat. An extrusion port 4 is provided at the bottom or on the side of the bottom, and an extrusion blade 5 is rotatably provided inside the extrusion port,
As a result, the material charged into the hopper is pushed out from the extrusion port 4 by the stirring screw 3 and extrusion blades 5.

An extrusion nozzle 6 is provided in this extrusion port 4 so that it can be attached and detached freely. The extrusion nozzle 6 is provided with a nozzle plate B2 on the front end surface of a chute-shaped nozzle mouthpiece 61, and this nozzle plate 62
A large number of small nozzle holes G3 are drilled in the hole. A large number of these nozzle holes 63 are arranged in one row, and these are arranged in multiple rows. Each row can be staggered as shown in Figure 4 (A), but they are arranged as shown in Figure 4 (CB). In the illustrated example, the daily newspapers are arranged in a staggered pattern, but the number of arrangements is not limited.

The material extruded in the form of threads from each nozzle hole 63 of this extrusion nozzle 6 is arranged in multiple strips and hangs downward from this nozzle, and a belt conveyor 8 is arranged below the nozzle at a predetermined interval. A burner 7 is arranged between the two, and the surface of the material extruded into a multi-filament shape is burned by the flame jetted from this burner 7, or the outer surface of the thread material is hardened compared to the contents. .

This burner 7 is generally a gas burner, and only the surface of the filamentous material is burnt with a flame ejected at a required pressure, but it is also possible to use an infrared burner or other type of burner. The burner 7 is provided so as to be able to variably move in and out of the filamentous material extruded from the nozzle, so that the degree of burning of the surface of the material can be adjusted.

Furthermore, it is desirable that this burner flame contacts the surface of all the filamentous materials extruded from all the nozzle holes 63. This burner can also be installed on both the front and back sides of the material being extruded from the nozzle.

Installed below the burner. The belt conveyor 8 supports and conveys the filamentous material whose surface has been burnt by a burner.While being conveyed by the belt conveyor, the material is stacked and arranged in multiple layers on the belt by the pressing means 9. Thread-like material G
is pressed between this pressing means 9 and the belt conveyor 8, each thread-like material is slightly crushed, the contents of each thread-like material in a raw state leak out from the slightly burnt outer surface, and the thread-like materials are bonded. Shape into a slab of meat. At this time, the thickness of the plate after pressing is determined between the pressing means and the belt conveyor.

As this pressing means, a presser roller 91 is used in the embodiment, but the bearing 92 of this presser roller 91 is provided with a screw rod 93 to the main body frame so that it can be raised and lowered in the vertical direction, thereby making it variable adjustable. Make it adjustable. This pressing means may be other than a presser roller, and the flat plate may be raised and lowered by a cylinder like a press.

Incidentally, when the material G on the belt is pressed by this presser roller 9 to form a plate shape with a required pressure, a roller 94 may be provided on the lower surface of the belt so that the belt conveyor does not receive this pressing force.

In addition, 10 is a cutter, which can be either a rotary type or a push-down type, and is used to cut the plate-shaped material conveyed on a belt conveyor to a fixed size. to be able to change. 11
is the frame of the belt conveyor 8.

In this way, the outer surface of the filament-like cord extruded through the small nozzle hole is continuously burned with a burner to harden it compared to the inside, and then crushed to form a mixture of the burnt part and the raw part. Since it is made into a plate-like shape, it is possible to artificially create fibrous properties even in materials that do not have fibrous properties in conventional fish minced meat, making it possible to create a new chewy flavor that has never been seen before. After cutting the material to a certain size, this material is put into an oil tank and fried to make quick tempura.
Moreover, it can be further baked to finish it, or it can be made into flat kamaboko by steaming it.

[Effects of the Invention] According to the present invention, a material mainly consisting of minced fish meat is continuously extruded in the form of multiple threads through a nozzle having a large number of independent small holes arranged, and only each surface of the material is exposed to a burner. After being grilled, it is pressed and pickled to form flat strips and then heated, making it possible to artificially create fibrous properties even in materials that traditionally do not have fibrous properties in fish paste. It has the advantage of being able to create a new chewy flavor that has never existed before.

[Brief explanation of drawings]

1 is a front view, FIG. 2 is a plan view, FIG. 3 is a sectional view of the nozzle portion, FIG. 4 is an explanatory view of the nozzle hole, and FIG. 5 is a schematic explanatory view of the manufacturing process.

Claims (5)

[Claims] (1) The paste material is extruded into a multifilament shape through a number of small-diameter nozzles arranged in multiple rows at the required intervals, and then heated through a burner so that the surface is hardened or only the surface is burnt. The thread-like materials are made to adhere to each other using a pressing means to form a flat plate, which is then cut to a fixed size and heated using a heating means to form a fibrous paste product. A method for producing a paste product. (2) The method for producing a paste product according to claim 1, wherein the heating means is frying in oil. (3) The method for producing a paste product according to claim 1, wherein the heating means is steaming. (4) The method for producing a paste product according to claim 1, wherein the heating means is baking with a burner. (5) A nozzle that can be detachably attached to the extrusion port of a shaping machine into which the raw material for a pastry product is input and extruded at a required pressure, and that is capable of extruding the raw material in the form of a multi-filament yarn; A burner that burns only the surface of the extruded multi-filament material, a pressing means that presses the surface-burned multi-filament-like material to form a flat plate, and a cutter that cuts this flat plate-like material into a fixed size. An apparatus for manufacturing a paste product characterized by: