JPS62188724A - Roll for heat treating furnace - Google Patents
Roll for heat treating furnaceInfo
- Publication number
- JPS62188724A JPS62188724A JP2802786A JP2802786A JPS62188724A JP S62188724 A JPS62188724 A JP S62188724A JP 2802786 A JP2802786 A JP 2802786A JP 2802786 A JP2802786 A JP 2802786A JP S62188724 A JPS62188724 A JP S62188724A
- Authority
- JP
- Japan
- Prior art keywords
- roll
- boron nitride
- build
- treating furnace
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052582 BN Inorganic materials 0.000 claims abstract description 15
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000005524 ceramic coating Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000002265 prevention Effects 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 3
- 238000000576 coating method Methods 0.000 abstract description 10
- 239000011248 coating agent Substances 0.000 abstract description 7
- 239000000919 ceramic Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 229910001208 Crucible steel Inorganic materials 0.000 abstract description 2
- 238000007598 dipping method Methods 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
Landscapes
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は連続熱処理炉内に配設され、鋼板を焼鈍し搬送
するためのロールであって、特に高温耐摩耗性とビルド
アップ防止に優れた熱処理炉用ロール(以下ハースロー
ルという)に関するものである。[Detailed Description of the Invention] (Industrial Application Field) The present invention is a roll disposed in a continuous heat treatment furnace for annealing and conveying steel plates, and is particularly excellent in high-temperature wear resistance and build-up prevention. The present invention relates to a heat treatment furnace roll (hereinafter referred to as a hearth roll).
(従来の技術)
熱処理炉内に配設されるハースロールは600〜130
0℃の酸化性又は還元性雰囲気温度で長時間連続して被
熱処理材を焼鈍し、搬送させるためにその表面は摩耗を
受けたり、また被熱処理材の付着酸化物や鉄粉がロール
表面に凝着堆積していわゆるビルドアップを形成したり
している。(Prior art) The number of hearth rolls installed in the heat treatment furnace is 600 to 130.
The material to be heat treated is annealed continuously for a long time at an oxidizing or reducing atmosphere temperature of 0℃, and the surface is subject to abrasion due to being transported, and oxides and iron powder from the material to be heat treated may be deposited on the roll surface. It adheres and accumulates to form what is called a buildup.
このような摩耗やビルドアップによる凹凸がハースロー
ル上に発生すると、被熱処理材である鋼板が搬送される
間に疵付けられて、品質の低下の原因となっている。こ
のような鋼板の品質低下を防止するために、定期的に操
業を中断して熱処理炉内を冷却し−た後、作業者が炉内
に入ってハースロールの表面を研削手入れをしたり、ロ
ールそのものを取り替えたりしている。When such unevenness due to wear and build-up occurs on the hearth roll, the steel plate that is the material to be heat treated is scratched while being transported, causing a decrease in quality. In order to prevent such deterioration in the quality of steel sheets, operations are periodically interrupted to cool down the inside of the heat treatment furnace, and then workers enter the furnace to perform grinding and maintenance on the surface of the hearth rolls. They even replace the roll itself.
このため従来からハースロールの材質を扁クロム、高ニ
ツケル含有の耐熱合金に改良したり、あるいは特公昭5
7−29549号公報等で記載されているように、ロー
ル表面にジルコニアやアルミナ等のセラミックスを溶射
被覆したりしていた。For this reason, the material of hearth rolls has traditionally been improved to heat-resistant alloys containing flat chromium or high nickel, or
As described in Japanese Patent No. 7-29549, etc., the roll surface has been coated with ceramics such as zirconia or alumina by thermal spraying.
(発明が解決しようとする問題点)
しかし耐熱合金の改良でも凝着堆積に起因するビルドア
ップの発生防止には効果が薄く、またジルコニアやアル
ミナの溶射被覆層は高温雰囲気中で粒子間強度が劣化し
て皮膜自体の剥離が生成するという欠点から、高温耐1
7耗性とピルドアソプの防止において充分に満足し得る
ものになっていない。(Problem to be solved by the invention) However, even improvements in heat-resistant alloys have little effect on preventing build-up caused by adhesive deposits, and thermally sprayed coatings of zirconia and alumina have poor interparticle strength in high-temperature atmospheres. Due to the drawback of deterioration and peeling of the film itself, high temperature resistance 1
7. It is not fully satisfactory in terms of wear resistance and prevention of pill-adsorption.
本発明者等はこれら酸化性又は還元性雰囲気中で使用さ
れるハースロールに適用すべき高温耐摩耗性に優れ、か
つビルドアップ防止の効果の大きい被覆材料及び被覆方
法を種々の研究の結果、ハースロール基体との密着性に
優れ、剥離することな(、かつ高温強度にも優れた被、
環ロールを見出し、本発明を完成した。As a result of various studies, the present inventors have discovered coating materials and coating methods that have excellent high-temperature abrasion resistance and are highly effective in preventing build-up and that should be applied to these hearth rolls used in oxidizing or reducing atmospheres. A coating that has excellent adhesion to the hearth roll base and does not peel off (and has excellent high-temperature strength).
Discovered a ring roll and completed the present invention.
すなわち本発明は酸化性又は還元性雰囲気中に配設され
て使用するに際して優れた高温耐摩耗性とビルドアップ
防止効果の大きい被覆層をロール表面に形成したハース
ロールを提供することを目的になされたものである。That is, the present invention has been made for the purpose of providing a hearth roll having a coating layer formed on the roll surface that has excellent high-temperature wear resistance and a large build-up prevention effect when used in an oxidizing or reducing atmosphere. It is something that
(問題点を解決するための手段)
本発明は窒化硼素よりなるセラミック被覆を有する熱処
理炉用ロールを要旨とするものである。(Means for Solving the Problems) The gist of the present invention is a roll for a heat treatment furnace having a ceramic coating made of boron nitride.
以下本発明について詳細に述べる。The present invention will be described in detail below.
ハースロールの基体は、耐熱鋳鋼で作られる。The base of the hearth roll is made of heat-resistant cast steel.
これらの基体には、その表面部に窒化硼素よりなるセラ
ミンク被覆がスプレー法、浸漬法、刷毛塗り等により施
される。あるいは、ハースロール表面にあらかじめ各種
セラミックスの溶射施工を行った後、窒化硼素よりなる
被覆が前述の方法で施される。A ceramic coating made of boron nitride is applied to the surface of these substrates by spraying, dipping, brushing, or the like. Alternatively, after the surface of the hearth roll is thermally sprayed with various ceramics in advance, a coating made of boron nitride is applied by the method described above.
本発明において、被覆原料に窒化硼素を用いたのは、窒
化硼素が黒鉛と同じような結晶構造を有するため、固体
潤滑材としての効果があり、鋼板とロール間の熱間摩擦
力が小さくなることによって、鋼板からのビルドアップ
を防止できると考えたからである。さらに、窒化硼素が
、セラミックスの中でも耐食性、耐摩耗性に優れ、かつ
融点が約3000℃と高く、耐熱性に優れる上に熱伝導
率が大きいことから、金属基体やセラミンク溶射被膜に
被覆する場合、1000°Cの程度の急熱、急冷を繰り
返えしても、高耐用性を示すと推測されたからである。In the present invention, boron nitride is used as the coating raw material because boron nitride has a crystal structure similar to that of graphite, so it is effective as a solid lubricant and reduces the hot friction force between the steel plate and the roll. This is because we thought that by doing so, we could prevent build-up from the steel plate. Furthermore, boron nitride has excellent corrosion resistance and abrasion resistance among ceramics, has a high melting point of approximately 3000°C, has excellent heat resistance, and has high thermal conductivity, so it can be used to coat metal substrates or ceramic sprayed coatings. This is because it was presumed that it would exhibit high durability even after repeated rapid heating and rapid cooling of the order of 1000°C.
本発明者等は、連続焼鈍炉のビルドアップの発生を調査
するために下記の実験を行った。The present inventors conducted the following experiment to investigate the occurrence of buildup in a continuous annealing furnace.
5US310Sを素材とし、直径260鶴、胴長350
龍の試験ロールを2木製作し、2本共、ロール表面の中
心から駆動側(D、S側)にかけて窒化硼素を被覆した
。この2本のロールにエンドレスの冷薄鋼板を巻きつけ
、回転接触試験を行った。鋼板は、1.2 **厚×1
801幅X3000龍長さのものを溶接でエンドレスに
加工した。尚、第1図A、Bに試験に用いた評価装置の
概略図、第2図に試験した雰囲気と温度パターンを示し
た。Made of 5US310S, diameter 260 mm, body length 350 mm.
Two Dragon test rolls were made, and both were coated with boron nitride from the center of the roll surface to the drive side (D, S side). An endless cold thin steel plate was wound around these two rolls, and a rotating contact test was conducted. Steel plate is 1.2 **thickness x 1
801 width x 3000 length was welded into an endless piece. Incidentally, FIGS. 1A and 1B are schematic diagrams of the evaluation apparatus used in the test, and FIG. 2 shows the atmosphere and temperature pattern in which the test was conducted.
また、詳細な試験条件を下記に示した。Further, detailed test conditions are shown below.
第1図において、1はN11lロール、1aは窒化硼素
被覆部、2は魚20−ル、2aは窒化硼素被覆部、3は
炭化珪素発熱体、4は隘1モーター、5は1Vk12モ
ーター、6はバランスウェイト、7はエンドレス冷薄鋼
板をしめす。In Fig. 1, 1 is an N11l roll, 1a is a boron nitride coated part, 2 is a fish roll, 2a is a boron nitride coated part, 3 is a silicon carbide heating element, 4 is a 1 motor, 5 is a 1Vk12 motor, 6 indicates a balance weight, and 7 indicates an endless cold thin steel plate.
実施例
張カニ0.15kg/龍2
回転数:隘10−ル80r、p、m
N1120−ル40r、p、m
(両ロール共にスリップ発生)
雰囲気:100%N2中で昇温後、N2−5%I’l
z還元性雰囲気に切換えた。(第2図参
照)酸素濃度は15ppm程度とした。Example Zhang crab 0.15kg/Ryu 2 Rotation speed: 10-roll 80r, p, m N1120-roll 40r, p, m (slip occurred on both rolls) Atmosphere: After heating in 100% N2, N2- 5%I'l
z Switched to reducing atmosphere. (See Figure 2) The oxygen concentration was about 15 ppm.
温度:850℃
本試験時間:20分
ロール: 5US310S表面の半分より駆動側(D、
S側)に窒化硼素をスプレー法によ、り被覆した。(被
覆の厚みは0.051鳳程度)
前述のハースロールについて試験後の胴長方向に関する
ビルドアップ発生状況を発生個数と付着面積率により評
価した。その結果を第3図に示した。Temperature: 850℃ Main test time: 20 minutes Roll: Drive side (D,
The S side) was coated with boron nitride by a spray method. (The thickness of the coating is approximately 0.051 mm) After the test, the build-up occurrence in the body length direction of the hearth roll described above was evaluated based on the number of occurrences and the adhesion area ratio. The results are shown in Figure 3.
第3図よりビルドアップ発生個数及び付着面積率とも窒
化硼素を被覆したドライブサイド側の方がワークサイド
側に比べ、ビルドアップ発生状況が少なく、窒化硼素が
ビルドアップ発生防止に対して、優れた効果を発揮する
ことがわかった。Figure 3 shows that the number of build-up occurrences and the adhesion area ratio are lower on the drive side coated with boron nitride than on the work side, indicating that boron nitride is superior in preventing build-up occurrence. It was found to be effective.
(発明の効果)
上記実施例に示す如く、本発明ロールは耐ビルドアツプ
性に著しく優れており、ロール寿命延長に太き(貢献す
るものである。(Effects of the Invention) As shown in the above examples, the roll of the present invention has extremely excellent build-up resistance and contributes to extending the life of the roll.
第1図は本試験に用いた20−ルタイプのビルドアツプ
性評価装置の概略図で(A)は全体側面図、(B)はロ
ール部分の平面図、第2図は試験で行った温度パターン
、第3図は試験後のビルドアップ発生状況を示す図であ
る。
に2階10−ル、1llh20−ル、3:炭化珪素発熱
体、4:隘1モータ、5:階2モータ、6:バランスウ
ェイト、7:エンドレス冷薄鋼板。
第1図
C日)
第2図
本状6臭旧聞
日丹間 (分)Figure 1 is a schematic diagram of the 20-roll type build-up performance evaluation device used in this test, where (A) is an overall side view, (B) is a plan view of the roll portion, and Figure 2 is the temperature pattern used in the test. FIG. 3 is a diagram showing the occurrence of build-up after the test. 2nd floor 10-ru, 1llh 20-ru, 3: silicon carbide heating element, 4: 1st motor, 5: 2nd floor motor, 6: balance weight, 7: endless cold thin steel plate. Figure 1: C day) Figure 2: Honsha 6 Okinobun Hitanma (minutes)
Claims (1)
とビルドアップ防止に優れた連続焼鈍炉の熱処理炉用ロ
ール。A roll for heat treatment furnaces in continuous annealing furnaces that has a ceramic coating made of boron nitride and has excellent high-temperature wear resistance and build-up prevention.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2802786A JPS62188724A (en) | 1986-02-13 | 1986-02-13 | Roll for heat treating furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2802786A JPS62188724A (en) | 1986-02-13 | 1986-02-13 | Roll for heat treating furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62188724A true JPS62188724A (en) | 1987-08-18 |
Family
ID=12237259
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2802786A Pending JPS62188724A (en) | 1986-02-13 | 1986-02-13 | Roll for heat treating furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62188724A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0633143A (en) * | 1992-07-17 | 1994-02-08 | Shirubenia:Kk | Metallic band spring base material and manufacture thereof |
-
1986
- 1986-02-13 JP JP2802786A patent/JPS62188724A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0633143A (en) * | 1992-07-17 | 1994-02-08 | Shirubenia:Kk | Metallic band spring base material and manufacture thereof |
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