JPS6218795Y2 - - Google Patents

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Publication number
JPS6218795Y2
JPS6218795Y2 JP1981050159U JP5015981U JPS6218795Y2 JP S6218795 Y2 JPS6218795 Y2 JP S6218795Y2 JP 1981050159 U JP1981050159 U JP 1981050159U JP 5015981 U JP5015981 U JP 5015981U JP S6218795 Y2 JPS6218795 Y2 JP S6218795Y2
Authority
JP
Japan
Prior art keywords
pipe
existing
old
existing pipe
short
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1981050159U
Other languages
Japanese (ja)
Other versions
JPS57163072U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP1981050159U priority Critical patent/JPS6218795Y2/ja
Publication of JPS57163072U publication Critical patent/JPS57163072U/ja
Application granted granted Critical
Publication of JPS6218795Y2 publication Critical patent/JPS6218795Y2/ja
Expired legal-status Critical Current

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  • Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
  • Joints With Sleeves (AREA)
  • Joints Allowing Movement (AREA)

Description

【考案の詳細な説明】 本考案はインサーシヨン工法における管端連結
機構の考案に係り、インサーシヨン工法に従つた
管路の形成に当つて強度的に好ましい安定した接
続構造を形成せしめ、しかも比較的低廉な機構を
得ようとするものである。
[Detailed description of the invention] The present invention relates to the invention of a pipe end connection mechanism for the insertion method, which forms a stable connection structure that is preferable in terms of strength when forming a pipe according to the insertion method. The aim is to obtain an inexpensive mechanism.

敷設後の経年によつて管体が老化、腐食したよ
うな場合において、このような旧管全体を堀出し
て除去し新しい管体を敷設埋装して更新すること
が一般であるが、このような一般法によるときは
更新すべき旧管の配設ライン全長に亘つて掘出し
作業及びその後の新管埋装作業を必要とするので
その工数が大であり、殊に斯かる旧管配設ライン
上に各種構築物があるような場合には実施でき
ず、仮りに特別な構築物がないとしても少くとも
舗装や植物などの生育に利用されているのが普通
であるからそれらの舗装工事をやり直し或いは植
物などの植替え作業をも相当範囲に亘つて行うこ
とが必要とするのでその工数は単なる掘削以外に
それなりの特別な技術を必要とした工事を含み、
煩雑なものとならざるを得ない。斯様な不利を避
ける手法として本考案者はインサーシヨン工法の
採用を提案するものであり、即ちこのインサーシ
ヨン工法は第1図に示す如くであつて、既設管路
20中における更生を必要とする範囲αの前後に
ピツト21を形成し、これらピツト21,21間
における旧管20a内に新しい内装管22を挿入
し、斯かる内装管22と更生を必要としない既設
管20とを連結するものであつて、斯かるインサ
ーシヨン工法によるときは更生すべき管は埋装さ
れたままであるから一般的に数十m或いはそれ以
上に及ぶ更生必要範囲αの施工に当つて単にピツ
ト21を掘削すればよいこととなり、前記したよ
うな一般法の不利を充分に解消することができ
る。ところがこのようなインサーシヨン工法を具
体的に実施するに当つて前記のように内装した管
と更生を必要としない既設管との管端接続機構と
して好ましいものがなく、このために折角の有利
な工法の具体的実施が困難となる不利がある。即
ちこの間の事情について更に説明すると上記のよ
うに更生を必要とする旧管20aおよび既設管2
0としてはそれが敷設された時期よりして鋳鉄管
が使用されている場合が殆んどであり、一方内装
される管22は上記した更生必要範囲αが100m
以上となるようなことがあり、しかもその区間内
において芯ずれ、曲り管のあるような場合或いは
腐食などに対応する目的からしてポリエチレン管
のような合成樹脂管を用いることが好ましい。然
してこのような接続目的において従来一部に第2
図に示すように、適宜に熱線サドル19を装着し
た内装管22と旧管20a端部との間にスペーサ
12を介装すると共に異径継輪11を用い、又イ
ンサートする場合の掘削長さが4〜8m必要とな
るためこの長さを継手だけでカバーすると著しく
長い継手を必要とすることから内装管22の端部
に対して該内装管22と同径の鋳鉄管23をロン
グ継輪15を用いて一旦連結し、このような鋳鉄
管23と既設管20とを更に別の異径継輪17に
よつて連結するようなことが行われているが、こ
のような構成は頻る煩雑であり、各継手部におけ
るパツキング材14,16,16及び18,18
並びに押輪13,13a,13bを含めて多くの
部材を必要とせざるを得ないし、斯うして多数の
部材を用いたものは強度的に劣り、コスト面にお
いても不利となることは明かである。加うるに熱
などによる伸縮でスライドするようになつている
ので、そのスライド部分から漏れの発生する傾向
が大きい。例えばインサートしたポリエチレン管
22の長さが100mで±15℃の温度差が生じたな
らば、線膨脹係数がポリエチレンで1.4×10-4
cm/cm℃であり、鋳鉄では1.1×10-5cm/cm℃で
あるためポリエチレン管22が鋳鉄管より±
193.5mm大きく伸縮することとなり、斯様に大き
な伸縮に適切に対処することができないなどの欠
点がある。
In cases where the pipe body has aged or corroded over time after installation, it is common practice to dig out and remove the entire old pipe body and replace it by laying and burying the new pipe body. When using a general method such as It cannot be carried out if there are various structures on the line, and even if there are no special structures, it is normal that the line is at least used for paving or growing plants, so those pavement works must be redone. Alternatively, since it is necessary to perform a considerable amount of work to replant plants, etc., the number of man-hours includes work that requires special techniques in addition to simple excavation.
It has to become complicated. As a method to avoid such disadvantages, the present inventor proposes the adoption of the insertion method, as shown in Figure 1, which requires rehabilitation of the existing pipe 20. A pit 21 is formed before and after the range α, a new inner pipe 22 is inserted into the old pipe 20a between these pits 21 and 21, and the inner pipe 22 is connected to the existing pipe 20 that does not require rehabilitation. However, when such an insertion method is used, the pipe to be rehabilitated remains buried, so generally when constructing the area α that requires rehabilitation, which is several tens of meters or more, the pit 21 is simply excavated. The above-mentioned disadvantages of the general law can be fully overcome. However, in implementing this type of insertion method, there is no preferable pipe end connection mechanism between the internally installed pipe and the existing pipe that does not require rehabilitation. There is a disadvantage that it is difficult to implement the construction method concretely. That is, to further explain the circumstances during this period, as mentioned above, the old pipe 20a and the existing pipe 2 that require rehabilitation
In most cases, cast iron pipes have been used since the time when the pipes were laid.On the other hand, the pipes 22 to be installed have the above-mentioned rehabilitation required range α of 100 m.
In addition, it is preferable to use a synthetic resin pipe such as a polyethylene pipe in order to prevent misalignment, bent pipes, or corrosion in the section. However, for this connection purpose, some secondary
As shown in the figure, a spacer 12 is interposed between the inner pipe 22 fitted with a hot wire saddle 19 as appropriate and the end of the old pipe 20a, a different diameter coupling ring 11 is used, and the excavation length when inserting Since a length of 4 to 8 m is required, covering this length with only a joint would require an extremely long joint. Therefore, a long joint is used to connect the cast iron pipe 23 with the same diameter as the inner pipe 22 to the end of the inner pipe 22. 15, and then the cast iron pipe 23 and the existing pipe 20 are further connected by another joint ring 17 of different diameter, but such a structure is often used. It is complicated and requires packing materials 14, 16, 16 and 18, 18 at each joint.
In addition, many members including the push rings 13, 13a, and 13b are required, and it is obvious that the use of such a large number of members is inferior in strength and disadvantageous in terms of cost. In addition, since it is designed to slide due to expansion and contraction due to heat, etc., there is a strong tendency for leaks to occur from the sliding portion. For example, if the length of the inserted polyethylene pipe 22 is 100 m and a temperature difference of ±15°C occurs, the coefficient of linear expansion is 1.4 × 10 -4 for polyethylene.
cm/cm℃, and for cast iron it is 1.1×10 -5 cm/cm℃, so the polyethylene pipe 22 is ±
This results in a large expansion and contraction of 193.5 mm, and there are drawbacks such as the inability to appropriately cope with such large expansion and contraction.

本考案は上記したような従来のものの不利欠点
を解消するように研究して考案されたものであつ
て、その具体的な実施態様は第3図以下に示す通
りである。即ち上記したような旧管20aと内装
管22との間においてその旧管20aの端部に相
当した内装管22内にステイフナー7を内装する
と共に別に第6図に示すような緊締輪25,25
間に中間部で可曲膨出するようにされた内側及び
外側のパツキング26,26を介装し緊締子27
で緊締してパツキング26,26を夫々膨出させ
て旧管20aと内装管22間をシールするように
された弾性材膨出シール手段8を介装し、然して
前記内装管22の端部には第5図に示すようにポ
リエチレン管と鋼管のような金属管とを接続する
ためのステイフナー31、パツキング32,32
と繊維入り樹脂套体33を用いた例えばトランジ
シヨン継手のような継手部体1を用いて連結す
る。即ち該継手部体1として第3図に示すものは
夫々の施工現場における施工条件に即応させ、し
かも工場生産された所定寸法の継手部体1を採用
すべく補助的な樹脂管3と金属管3aとを用い、
これら両管3,3aをバツト融着6及び溶接6a
によつてポリエチレン管22と内側鋼管4とに連
結し、且つこれら両管3,3a間において上記し
たような継手部体1を採用しているが、原則的に
は前記継手部体1が樹脂管と金属管とを有効に連
結することを特質とするものであるところから前
記したような内装管(ポリエチレン)22と内側
鋼管4とを直接に接続し得ることは当然である。
又このようにして連結された内装管22から内側
鋼管4の外周に例えばロングセンブルと称されて
いるような防護管2を覆装し、既設管20又は該
既設管20に対して適宜連結された同径の外装短
管5の内面と前記鋼管4との間にも上述同様の第
6図に示す弾性材膨出シール手段8を介装させ、
然して前記防護管2の両端部と旧管20aの外面
及び外装短管5(又は既設管20)の外面との間
に第4図に1例を示したように押輪35を用いた
シール機構を形成する。即ち上記した防護管2の
フランジ側内面に適当な段部36を形成してバツ
クアツプリング37とパツキング材38,39を
装入し、これらのパツキング材38,39を押輪
35によつて締着するようにしたもので、外装短
管5又は既設管20の端部には必要に応じて抜出
し防止リング40を溶接その他に取付けておく。
The present invention was devised through research to eliminate the disadvantages of the conventional ones as described above, and its specific embodiment is as shown in FIG. 3 and subsequent figures. That is, between the old pipe 20a and the inner pipe 22 as described above, a stiffener 7 is installed inside the inner pipe 22 corresponding to the end of the old pipe 20a, and tightening rings 25, 25 as shown in FIG.
A tightening member 27 is provided with inner and outer packings 26, 26 which are flexible and bulge in the middle part.
An elastic material bulging sealing means 8 is interposed to seal between the old pipe 20a and the inner pipe 22 by tightening the packings 26 and 26 to respectively bulge the packings 26 and 26. As shown in Fig. 5, there are a stiffener 31 and packing 32, 32 for connecting a polyethylene pipe and a metal pipe such as a steel pipe.
and a fiber-filled resin jacket 33 using a joint body 1 such as a transition joint. That is, the joint body 1 shown in FIG. 3 is adapted to the construction conditions at each construction site, and in order to adopt a factory-produced joint body 1 of predetermined dimensions, an auxiliary resin pipe 3 and a metal pipe are used. Using 3a,
These two pipes 3, 3a are butt fused 6 and welded 6a.
The above-mentioned joint body 1 is used to connect the polyethylene pipe 22 and the inner steel pipe 4, and between these two pipes 3, 3a, but in principle, the joint body 1 is made of resin. It is natural that the inner pipe (polyethylene) 22 and the inner steel pipe 4 as described above can be directly connected since it is characterized by effectively connecting a pipe and a metal pipe.
Furthermore, a protective pipe 2, such as a so-called long assembly, is covered on the outer periphery of the inner steel pipe 4 from the inner pipe 22 connected in this way, and is connected to the existing pipe 20 or the existing pipe 20 as appropriate. An elastic material bulging sealing means 8 shown in FIG. 6 similar to that described above is also interposed between the inner surface of the short armored pipe 5 of the same diameter and the steel pipe 4,
Therefore, a sealing mechanism using push rings 35 is installed between both ends of the protective tube 2 and the outer surface of the old tube 20a and the outer surface of the short exterior tube 5 (or the existing tube 20), as shown in an example in FIG. Form. That is, a suitable step 36 is formed on the inner surface of the flange side of the above-mentioned protective tube 2, a back-up spring 37 and packing materials 38, 39 are inserted, and these packing materials 38, 39 are tightened with a press ring 35. A pull-out prevention ring 40 is attached to the end of the short exterior pipe 5 or the existing pipe 20 by welding or other means as necessary.

なお前記したような防護管2の中間部には注入
口10が形成されていて前述したような各部の連
結緊締がなされた後において適当な充填剤を注入
し、管体の収縮時においても気密性を保持する一
体的な連結構造としたものである。
In addition, an injection port 10 is formed in the middle of the protective tube 2 as described above, and after the various parts have been connected and tightened as described above, an appropriate filler is injected to maintain airtightness even when the tube body contracts. It has an integral connection structure that maintains its properties.

即ち上記したような本考案によるものの一般的
な施工手順について説明すると、更生すべき旧管
20aと既設管20との境界部分において夫々第
1図に示したような要領によつて所要長さ範囲に
亘り掘削をなすと共に切断してからポリエチレン
管の如きである内装管22を旧管20a内に挿入
し、その端部を第3図の左側に示すように旧管2
0aの端部から突出させた状態で旧管20aと内
装管22の間に前記したようなシール手段8を用
いてシールせしめ、次いで防護管2を一旦旧管2
0a上に第3図の状態から更に左方に該防護管2
の長さ程度スライドさせた状態で覆装し、この状
態で上記した掘削部の長さが大とされ、或いは工
場生産された所定寸法の継手部体1を用いるよう
な場合においては樹脂管3と金属管3aとを有す
る該継手部体1と内側鋼管4及び外装短管5を
夫々装入し、その後に前記した樹脂管3と内装管
22の端部をバツト融着させると共に内装鋼管4
と金属3aとの間の溶接6aをなし、且つ第3図
の中央部に示されたもう1つの弾性材膨出シール
手段8を介装させ、これらシール手段8を共に緊
締させる。このようにしてから前述のように旧管
20a上にスライドされていた防護管2を引出し
て第3図のように継手部体1を中心とした領域上
にセツトして第4図に示したような押輪35を該
防護管2のフランジ部に緊締して各パツキング材
38,39により夫々シールさせ、斯うして防護
管2が定着された状態で充填剤9を注入し、注入
口10を閉塞して全工程を終ることとなる。
That is, to explain the general construction procedure of the above-mentioned device according to the present invention, the required length range is measured at the boundary between the old pipe 20a to be rehabilitated and the existing pipe 20 in the manner shown in FIG. After excavating and cutting the inner pipe 22, such as a polyethylene pipe, the inner pipe 22 is inserted into the old pipe 20a, and its end is inserted into the old pipe 20a as shown on the left side of FIG.
The sealing means 8 as described above is used to seal between the old pipe 20a and the inner pipe 22 while protruding from the end of the inner pipe 22, and then the protective pipe 2 is temporarily attached to the old pipe 2.
0a, the protective tube 2 is further left to the left from the state shown in Fig. 3.
In this state, if the length of the excavated part described above is increased or if a factory-produced joint body 1 of a predetermined size is used, the resin pipe 3 is covered. The inner steel pipe 4 and the outer short pipe 5 are charged into the joint body 1 having the metal pipe 3a and the inner steel pipe 3a, and then the ends of the resin pipe 3 and the inner pipe 22 are butt fused, and the inner steel pipe 4 is
and the metal 3a, and another elastic material bulging sealing means 8 shown in the center of FIG. 3 is interposed, and these sealing means 8 are tightened together. After doing this, the protective tube 2 that had been slid onto the old tube 20a as described above was pulled out and set on the area centered on the joint body 1 as shown in FIG. 3, as shown in FIG. 4. A pushing ring 35 such as the one shown in FIG. The entire process ends when it is closed.

以上説明したような本考案によれば実質的に継
手部体1を主体とした連結構造となつて旧管20
a及び既設管20とは径を異にし且つ材質的に異
つた内装管22を利用した連結部でありながら継
手機構を大幅に簡易化することができ、内装管と
旧管および内側金属管と既設管又は外装短管との
間に弾性材膨出シール手段を用いたのでそれらの
管が自動的に芯合わせしてセツトされ、特に前記
弾性材膨出シール手段として内外に配装された各
弾性材の中間部を緊締環間で緊圧して膨出させる
ようにしたのでそれらの緊締シールが頗る簡易で
しかも好ましいシールが得ることができてその工
作取扱いを簡略化すると共にそれらシール手段の
間に充填された充填材9と相俟つて強度的にも好
ましい機構を得ることができ、又温度差などに原
因した伸縮は前記シール手段8及び充填材9によ
り適宜に許容されしかもそれなりの長さ範囲に亘
つたシール構造であるから好ましい気密性を確保
し得るなどの作用効果を有しており、実用上その
効果の大きい考案である。
According to the present invention as described above, a connecting structure is formed substantially with the joint body 1 as the main body, and the old pipe 20
a and the existing pipe 20, and yet the joint mechanism can be greatly simplified; and since an elastic material expansion sealing means is used between the inner pipe and the old pipe, and between the inner metal pipe and the existing pipe or the outer short pipe, these pipes are automatically centered and set; in particular, since the middle parts of the elastic materials arranged inside and outside as the elastic material expansion sealing means are compressed between the tightening rings to expand, these tightening seals are very simple and provide a favorable seal, simplifying the handling of the work and, in combination with the filler material 9 filled between the sealing means, a mechanism with favorable strength can be obtained; and since expansion and contraction due to temperature differences and the like are appropriately tolerated by the sealing means 8 and the filler material 9, and since the sealing structure extends over a reasonable length range, favorable airtightness can be ensured. This is a device with great practical effects.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本考案の技術的内容を示すものであつ
て、第1図は本考案の適用されるインサーシヨン
工法の概要を示した説明図、第2図はその従来法
による連結機構を示した断面図、第3図は本考案
によるものの第2図と同様な断面図、第4図はそ
の押輪を用いたシール機構部分の断面図、第5図
はその継手部体についての説明図、第6図はその
弾性材膨出シール手段の説明図である。 然してこれらの図面において、1は継手部体、
2は防護管、4は内側金属管、5は外装短管、7
及び31はステイフナー、8は弾性材膨出シール
手段、9は充填材、10は注入口、20は既設
管、20aは更生すべき旧管、22はポリエチレ
ン管のような内装管、25は緊締環、26及び3
2,38,39は、夫々パツキング材、27は緊
締子、33は樹脂套体、35は押輪、37はバツ
クアツプリングを示すものである。
The drawings show the technical content of the present invention; Figure 1 is an explanatory diagram showing an overview of the insertion method to which the present invention is applied, and Figure 2 is a cross-section showing the connection mechanism of the conventional method. 3 is a sectional view similar to FIG. 2 of the device according to the present invention, FIG. 4 is a sectional view of the sealing mechanism using the press ring, FIG. 5 is an explanatory view of the joint body, and FIG. The figure is an explanatory view of the elastic material bulging sealing means. However, in these drawings, 1 is a joint body,
2 is the protective tube, 4 is the inner metal tube, 5 is the outer short tube, 7
and 31 is a stiffener, 8 is an elastic material expansion sealing means, 9 is a filling material, 10 is an injection port, 20 is an existing pipe, 20a is an old pipe to be rehabilitated, 22 is an inner pipe such as a polyethylene pipe, and 25 is a tightening member. ring, 26 and 3
2, 38, and 39 are packing materials, 27 is a tightening member, 33 is a resin sleeve, 35 is a press ring, and 37 is a back-up spring.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 更生を必要とする旧管内にポリエチレン系合成
樹脂の如き合成樹脂管による内装管を挿入し、該
内装管と更生を必要としない既設管とを連結する
インサーシヨン工法による接続部において、前記
内装管に上記既設管又は該既設管に接続された外
装短管内に装入される内側金属管を継手部体を介
して連結し、上記内装管と旧管との間及び前記内
側金属管と既設管又は外装短管との間に介装シー
ルする弾性材膨出シール手段を夫々内外に配装さ
れた各弾性材の中間部を緊締環間で緊圧して膨出
させるようにし、更に前記旧管端部と既設管又は
外装短管との間に防護管を覆装シールせしめ、し
かもこの防護管と前記内装管及び内側金属管との
間における前記旧管と内装管との間、および既設
管または既設管に接続された外装短管との間に設
けられた夫々の弾性材膨出シール材の間に充填剤
を注入充填せしめたことを特徴とするインサーシ
ヨン工法における管端連結機構。
In the connection section using the insertion method, which inserts an inner pipe made of a synthetic resin pipe such as a polyethylene synthetic resin pipe into an old pipe that requires rehabilitation, and connects the inner pipe to an existing pipe that does not require rehabilitation, the inner pipe The inner metal pipe inserted into the existing pipe or the outer short pipe connected to the existing pipe is connected via a joint body, and the inner metal pipe and the existing pipe are connected between the inner pipe and the old pipe and the inner metal pipe and the existing pipe. Alternatively, an elastic material bulging seal means is provided between the outer short pipe and the outer short pipe for sealing, and the intermediate portions of the elastic members disposed inside and outside are compressed between the tightening rings to bulge, and further the old pipe is A protective pipe is covered and sealed between the end and the existing pipe or the exterior short pipe, and between the old pipe and the inner pipe between the protective pipe and the inner pipe and the inner metal pipe, and the existing pipe. Alternatively, a pipe end connection mechanism in an insertion construction method, characterized in that a filler is injected and filled between each elastic bulging seal material provided between an exterior short pipe connected to an existing pipe.
JP1981050159U 1981-04-09 1981-04-09 Expired JPS6218795Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1981050159U JPS6218795Y2 (en) 1981-04-09 1981-04-09

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1981050159U JPS6218795Y2 (en) 1981-04-09 1981-04-09

Publications (2)

Publication Number Publication Date
JPS57163072U JPS57163072U (en) 1982-10-14
JPS6218795Y2 true JPS6218795Y2 (en) 1987-05-14

Family

ID=29846876

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1981050159U Expired JPS6218795Y2 (en) 1981-04-09 1981-04-09

Country Status (1)

Country Link
JP (1) JPS6218795Y2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5267020A (en) * 1975-12-01 1977-06-03 Hisajirou Oda Device for preventing damage to valve fittings in concrete structure

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5281614U (en) * 1975-12-15 1977-06-17

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5267020A (en) * 1975-12-01 1977-06-03 Hisajirou Oda Device for preventing damage to valve fittings in concrete structure

Also Published As

Publication number Publication date
JPS57163072U (en) 1982-10-14

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