JPS62176811A - Manufacture of plastic heat exchanger - Google Patents

Manufacture of plastic heat exchanger

Info

Publication number
JPS62176811A
JPS62176811A JP1693286A JP1693286A JPS62176811A JP S62176811 A JPS62176811 A JP S62176811A JP 1693286 A JP1693286 A JP 1693286A JP 1693286 A JP1693286 A JP 1693286A JP S62176811 A JPS62176811 A JP S62176811A
Authority
JP
Japan
Prior art keywords
core
plastic
heat transfer
mold
solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1693286A
Other languages
Japanese (ja)
Inventor
Hisato Haraga
久人 原賀
Junji Hosokawa
順二 細川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP1693286A priority Critical patent/JPS62176811A/en
Publication of JPS62176811A publication Critical patent/JPS62176811A/en
Pending legal-status Critical Current

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  • Moulding By Coating Moulds (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

PURPOSE:To make a plastic heat transfer core extruding machine and an assembling machine unnecessary and reduce installation cost by a method wherein the whole of a plastic heat transfer core is molded at once by dipping a molding mold into the solution of plastic to form films. CONSTITUTION:The mirror plates 3, 4 of a heat exchanger are piled and a guide 7 is superposed on one of the mirror plate 3 to make a guide hole 8 and inserting holes 5, 6 coincide with each other while a core 2 is inserted into the guide hole 8. Next, a core mounting plate 1 is moved to superpose it one the guide 7 and penetrate the core 2 through the inserting holes 5, 6. Subsequently, the other mirror plate 4 is moved downward and a molding mold A is obtained. Next, the molding mold A is dipped into the solution 9 of the plastic to form a heat transfer core 10, consisting of plastic films 12, around the core 2 of the molding mold A while heating the mold A. Subsequently, the core 2 is released from a combination core 11, consisting of the mirror plates 3, 4 and the heat transfer core 10, whereby the finished product B of the combination core 11 is produced.

Description

【発明の詳細な説明】[Detailed description of the invention]

産業上の利用分野 本発明はプラスチック熱交換器の製造方法に関するもの
である。 従来の技術 従来のプラスチック熱交換器の製造方法は、プラスチッ
ク伝熱コアを押し出し成形すると共に鏡板を成形し、こ
nらプラスチック伝熱コアと鏡板とを組み立てプラスチ
ック伝熱コアと鏡板との接合を行ってプラスチック熱交
換器を製造していた。プラスチック伝熱コアと鏡板との
接合は熱溶着性及び接着剤法により行われていた。 発明のS解決しようとTる間頌点 しかし、上記のプラスチック熱交換器の製造方法におい
ては、プラスチック伝熱コア押出し機械、組立機械カニ
必要で設備費か高くついていタシマた、プラスチック伝
熱コアと鏡板との組立てに時間がかかり、熱交換器1台
あたりのタイムコストカニ高くなどして製造コストか高
くなっていた。 また、プラスチック熱交換器のプラスチック伝熱コアの
肉厚が薄い程、伝熱性能は良いか半面プラスチック伝熱
コアと鏡板との接着力1惟しくなっていた。 発明の目的 本発明は上記の事情に鑑みなされたもので、プラスチッ
ク伝熱コアを一度に全部成形するようにしてプラスチッ
ク伝熱コア押し出し機械、組立機械を不用にし、設備費
を安くすると共にψ板とプラスチック伝熱コアとの結合
を結合コアの形成時に行いプラスチック伝熱コアと椀板
との組立、接着工程をなくし熱交換器一台あたりのタイ
ムコストを低減させて製造コストを安くすることを目的
とする。 問題点を解決するための手段及び作用 上記の目的を達成Tるために、本発明は、相対向Tる・
鏡板3,4に複数の中子2を挿脱可能に挿入して成形型
Aを構成し、この成形型Aをプラスチック溶液9に浸し
た後成形型Aをプラスチック溶液9から引き出し、成形
型A表面にプラスチック皮膜12を形成して鏡板3,4
とプラスチック皮膜12よりなるプラスチック伝熱コア
10との結合コア11を作成し、この結合コア11より
前記中子を離脱させるようにした方法にしである。 実  施  例 以下、本発明の実施例を図面に基づいて説明Tる。第1
図において1は中子取付板であり、この中子取付板1に
複数本の中子2が所定の間隔をおいて互に平行に取付け
である。 図面中3,4は鏡板であり、これらの鏡板3゜4には前
記中子2と同じ間隔をおいて互に平行な挿入孔5,6か
複数形成しである。 また、図面中7はガイドであり、ガイド7には複数のガ
イド孔8が前記中子2と同じ間隔をおいて複数形成しで
ある。 そして、第1図に示Tように鏡板3,4を重ね合わせ、
−万の鏡板3にガイド7を重ねてガイド孔8、挿入孔5
,6を互に一致させる。この状態でガイド孔8に中子2
を挿入Tる。 次に、第2図に示すように中子取付板1を移動してこの
中子取付板1をガイド7に重ね、挿入孔5,6に中子2
を挿通させる。 次に第3図に示すように、他方の鏡板4を下刃に移動し
成形聖人8得る。 次に、この成形型hGIF、4図に示すように鏡板3,
4及び中子2部分で熱可塑性樹脂を溶剤で溶解したプラ
スチック溶液9中に浸たし、その後成形型Aをプラスチ
ック溶′H,9から出し、この成形型Aを加熱しながら
第5図に示すように成形聖人の中子2外周部にプラスチ
ック皮膜12より成る伝熱コア10を形成Tる。 次に第6図に示すように中子取付板1を移動することに
より中子2を鏡板3.4、伝熱コア10より成る結合コ
ア11より離脱させて第7図に示す結合コア11の完成
品B8作成Tる。 又、前記中子2を結合コア11より離脱させる場合には
中子2に冷水を流しこれら中子2を収縮させて離脱しや
丁いようにしてもよい。 上記した結合コア11の?M造過程において、前記成形
型Aをプラスチック溶液9を加熱する必要力Sある力S
、これは気泡のない良質のプラスチック皮膜12を得る
ためであり、自然乾燥の場合は成形型Aの表面のプラス
チック溶液9の外側のみが硬化し内側の部分か乾燥せず
プラスチック溶液9が残った状態になるためである。 また加熱方法としては、
INDUSTRIAL FIELD OF APPLICATION The present invention relates to a method of manufacturing a plastic heat exchanger. Conventional technology The conventional manufacturing method for plastic heat exchangers involves extruding a plastic heat transfer core, molding an end plate, assembling the plastic heat transfer core and end plate, and then joining the plastic heat transfer core and end plate. The company was manufacturing plastic heat exchangers. The plastic heat transfer core and the mirror plate have been joined using heat welding and adhesive methods. However, the above method for manufacturing a plastic heat exchanger requires a plastic heat transfer core extrusion machine, an assembly machine, and the equipment costs are high. It took a long time to assemble the heat exchanger and the end plate, and the time cost per heat exchanger increased, resulting in high manufacturing costs. Furthermore, the thinner the plastic heat transfer core of the plastic heat exchanger, the better the heat transfer performance, but the adhesive strength between the plastic heat transfer core and the mirror plate was poor. Purpose of the Invention The present invention has been made in view of the above circumstances, and it is possible to mold the entire plastic heat transfer core at once, thereby eliminating the need for a plastic heat transfer core extrusion machine and assembly machine, reducing equipment costs, and reducing the cost of ψ plates. and the plastic heat transfer core when forming the combined core, eliminating the assembly and bonding process of the plastic heat transfer core and bowl plate, reducing the time cost per heat exchanger and reducing manufacturing costs. purpose. Means and Effects for Solving the Problems In order to achieve the above objects, the present invention provides the following features:
A plurality of cores 2 are removably inserted into the mirror plates 3 and 4 to form a mold A, and after immersing the mold A in a plastic solution 9, the mold A is pulled out from the plastic solution 9. A plastic film 12 is formed on the surface of the mirror plates 3 and 4.
In this method, a joint core 11 is created between a heat transfer core 10 and a plastic heat transfer core 10 made of a plastic film 12, and the core is separated from this joint core 11. Embodiments Hereinafter, embodiments of the present invention will be explained based on the drawings. 1st
In the figure, reference numeral 1 denotes a core mounting plate, and a plurality of cores 2 are mounted parallel to each other at predetermined intervals to this core mounting plate 1. Reference numerals 3 and 4 in the drawings indicate mirror plates, and these mirror plates 3 and 4 are provided with a plurality of parallel insertion holes 5 and 6 spaced apart from each other by the same distance as the core 2. Further, 7 in the drawing is a guide, and the guide 7 has a plurality of guide holes 8 formed at the same intervals as the core 2. Then, overlap the mirror plates 3 and 4 as shown in FIG.
- Overlap the guide 7 on the mirror plate 3 and insert the guide hole 8 and the insertion hole 5.
, 6 to match each other. In this state, insert the core 2 into the guide hole 8.
Insert. Next, move the core mounting plate 1 as shown in FIG.
Insert it. Next, as shown in FIG. 3, the other mirror plate 4 is moved to the lower blade to obtain the molded saint 8. Next, as shown in Fig. 4, this mold hGIF, the end plate 3,
4 and the core 2 are immersed in a plastic solution 9 in which a thermoplastic resin is dissolved in a solvent, then the mold A is taken out of the plastic solution 9, and the mold A is heated as shown in FIG. As shown, a heat transfer core 10 made of a plastic film 12 is formed on the outer periphery of the core 2 of the molded saint. Next, by moving the core mounting plate 1 as shown in FIG. 6, the core 2 is separated from the joint core 11 consisting of the end plate 3.4 and the heat transfer core 10, and the joint core 11 shown in FIG. Create finished product B8. Further, when the cores 2 are to be separated from the joint core 11, cold water may be flowed through the cores 2 to shrink the cores 2 so that they can be easily separated. What about the above-mentioned combined core 11? In the M manufacturing process, a necessary force S for heating the plastic solution 9 in the mold A is applied.
This is to obtain a high-quality plastic film 12 without bubbles; in the case of natural drying, only the outside of the plastic solution 9 on the surface of the mold A hardened, and the inside part did not dry, leaving the plastic solution 9. This is because it becomes a state. Also, as a heating method,

【1】  ナイロンのような高周波誘電加熱の可能なプ
ラスチック材の場合は、高周波誘電加熱で行う。 (2ν  高周波誘電加熱ができないプラスチック材に
対しでは成形型Aを電磁材料で作成し、高周波誘電加熱
を行う。 (3)  成形型Aの内部丁なわち、中子2の内部に温
水又は熱風が通る孔13を設けて、この孔13を利用し
て加熱を行う(第8図参照)。 (41プラスチック溶液9中の溶媒の固有振動数に波長
を合わせたマイクロウェーブを照射させて加熱する。 方法等がある。 上記しT:、実施例は、プラスチック溶液9として主剤
にはナイロン6.6熱可塑性樹脂を用いその溶剤にはギ
酸を用い、更に前記鏡板3,4の材質にはナイロン6.
6樹脂を用いで実施した。 また、成形聖人の表面にプラスチック皮膜12を作る場
合は、雰囲気を真空状態にして真空蒸発を併用するか又
は熱風乾燥を併用しながら成形型Aを高周波加熱を行な
う事により実施した。 また、溶剤の濃度によりプラスチック皮膜12の肉厚を
自由に制御Tることかできるし、またプラスチック溶液
9を複数化すればプラスチック皮膜12の複層化か可能
になる。また、プラスチック溶液9中に金属等の充填材
を混入させればプラスチック皮膜12中に充填材か混入
できる。 しかも、熱によりプラスチックを溶融する成形方法に比
べ溶剤でプラスチックを溶解するので製造上省エネルギ
ー化が陥れる。 また他の例として結合コア(1を熱硬化性樹脂により作
成する場合、プラスチック溶液9として主剤には不飽和
ポリエステル(酸M−マレイン酸、フマル酸等、グリコ
ール類−エチレングリコール等、ビニルモノマースチレ
ンモノマ)が、硬化剤にはベンゾイルパーオキシドをそ
れぞれ用いで実施した。 この場合、成形型Aを溶液状態の熱硬化性樹脂より成る
プラスチック溶液9に浸し、その後成形mhをプラスチ
ック浴液9から引き上げ、成形聖人表面のプラスチック
溶液9を加熱硬化させプラスチック皮膜12を形fRT
る。 プラスチック溶液98加熱硬化させる方法としては成形
聖人の外側からもしくは成形型A自身を加熱して硬化さ
せる。 また、紫外線等の光照射硬化型の樹脂等の場合は、硬化
方法として成形聖人の外側もしくは成形聖人自身をガラ
ス材等の光透過性材料で作成しこの成形聖人の内側から
紫外線等を照射させて硬化させる。 更に、電子線照射硬化型の樹脂等の場合は硬化方法とし
て成形聖人の外側から照射して硬化させる。 上記のように熱光照射、電子線照射硬化性樹脂によりプ
ラスチック皮膜12を形成すると気泡のない良質のプラ
スチック皮膜12が得られる。 発明の効果 以上詳述したように、本発明に係るプラスチック熱交換
器の製造方法は、相対向Tる鏡板3゜4に複数の中子2
を挿脱可能に挿入して成形型Aを構成し、この成形型A
をプラスチック溶液9に浸した後成形型Aをプラスチッ
ク溶液9から引き出し、成形型A表面にプラスチック皮
膜12を形成して鏡板3,4とプラスチック皮膜12よ
りなるプラスチック伝熱コア10との結合コア11を作
成し、この結合コア]1より前記中子2を離脱させるよ
うにしたことを特徴とTるものである。 したがって、プラスチック伝熱コアを一度に全部成形す
ることか可能になってプラスチックチューブ押し出し機
械、組立機械が不用になって設備費力5安くなるし、ま
た鏡板3.4とプラスチック伝熱コア10との結合とが
結合コア11の形成時に行われるので、従来におけるプ
ラスチック伝熱コアと鏡板との組立て工程及びプラスチ
ック伝熱コアと鏡板との接着工程をな・:Tことかでき
る。このために熱交換器一台あたりのタイムコストを低
減させ得で製造コストを安くTること力Sできる。
[1] For plastic materials that can be heated by high-frequency dielectric heating, such as nylon, high-frequency dielectric heating is used. (2ν For plastic materials that cannot be heated by high-frequency dielectric heating, mold A is made of an electromagnetic material and high-frequency dielectric heating is performed. A hole 13 is provided, and heating is performed using this hole 13 (see Fig. 8). (41 Heating is performed by irradiating microwaves whose wavelength is matched to the natural frequency of the solvent in the plastic solution 9. In the above-mentioned example, a nylon 6.6 thermoplastic resin is used as the main ingredient for the plastic solution 9, formic acid is used as the solvent, and nylon 6.6 is used as the material for the mirror plates 3 and 4. ..
The experiment was carried out using 6 resins. In addition, when forming the plastic film 12 on the surface of the molded saint, the atmosphere was kept in a vacuum state, and vacuum evaporation was used in combination, or mold A was subjected to high-frequency heating while being used in combination with hot air drying. Further, the thickness of the plastic film 12 can be freely controlled by adjusting the concentration of the solvent, and if a plurality of plastic solutions 9 are used, the plastic film 12 can be made into multiple layers. Further, if a filler such as a metal is mixed into the plastic solution 9, the filler can be mixed into the plastic film 12. Moreover, since the plastic is melted using a solvent, compared to a molding method in which the plastic is melted using heat, it is not possible to save energy in manufacturing. As another example, when the bonding core (1) is made of a thermosetting resin, the main ingredient as the plastic solution 9 is an unsaturated polyester (acid M - maleic acid, fumaric acid, etc., glycols - ethylene glycol, etc., vinyl monomer styrene). Monomer) was carried out using benzoyl peroxide as a curing agent. In this case, the mold A was immersed in a plastic solution 9 consisting of a thermosetting resin in a solution state, and then the mold mh was pulled out of the plastic bath liquid 9. , heat and harden the plastic solution 9 on the surface of the molded saint to form a plastic film 12.
Ru. The plastic solution 98 can be cured by heating from the outside of the molded saint or by heating the mold A itself. In addition, in the case of resins that can be cured by irradiation with ultraviolet rays, the outside of the molded saint or the molded saint itself is made of a light-transmissive material such as glass, and the molded saint is irradiated with ultraviolet rays, etc. from the inside. and harden. Furthermore, in the case of an electron beam irradiation-curable resin, etc., the resin is cured by irradiating it from the outside of the molded saint. When the plastic film 12 is formed using a resin curable by thermal light irradiation or electron beam irradiation as described above, a high quality plastic film 12 without bubbles can be obtained. Effects of the Invention As detailed above, the method for manufacturing a plastic heat exchanger according to the present invention includes a plurality of cores 2 on end plates 3° 4 facing each other.
is removably inserted to constitute a mold A, and this mold A
After immersing the mold A in the plastic solution 9, the mold A is pulled out from the plastic solution 9, a plastic film 12 is formed on the surface of the mold A, and the coupling core 11 is formed between the mirror plates 3, 4 and the plastic heat transfer core 10 made of the plastic film 12. This is characterized in that the core 2 is detached from the joint core 1. Therefore, it becomes possible to mold all the plastic heat transfer cores at once, eliminating the need for plastic tube extrusion machines and assembly machines, reducing equipment costs, and also making it possible to mold the plastic heat transfer core 10 in its entirety. Since the bonding is performed at the time of forming the bonding core 11, the conventional process of assembling the plastic heat transfer core and the end plate and bonding process of the plastic heat transfer core and the end plate can be replaced with the conventional steps. Therefore, the time cost per heat exchanger can be reduced and the manufacturing cost can be reduced.

【図面の簡単な説明】[Brief explanation of drawings]

第1図乃至第7図は本発明の一笑楕例の製造工程の説明
因、第8図は中空状の中子の溝底説明図であって、第5
勿■−■線に沿う断面図である。 2は中子、3,4は鏡板、9はプラスチック溶液、10
はプラスチックチューブ、11は結合コア、12はプラ
スチック皮膜。
1 to 7 are explanatory diagrams of the manufacturing process of the elliptical example of the present invention, and FIG. 8 is an explanatory diagram of the groove bottom of the hollow core.
It is a sectional view taken along the line ■-■. 2 is the core, 3 and 4 are the end plates, 9 is the plastic solution, 10
1 is a plastic tube, 11 is a bonding core, and 12 is a plastic film.

Claims (1)

【特許請求の範囲】[Claims] 相対向する鏡板3、4に複数の中子2を挿脱可能に挿入
して成形型Aを構成し、この成形型Aをプラスチック溶
液9に浸した後成形型Aをプラスチック溶液9から引き
出し、成形型A表面にプラスチック皮膜12を形成して
鏡板3、4とプラスチック皮膜12よりなるプラスチッ
ク伝熱コア10との結合コア11を作成し、この結合コ
ア11より前記中子2を離脱させるようにしたことを特
徴とするプラスチック熱交換器の製造方法。
A plurality of cores 2 are removably inserted into opposing mirror plates 3 and 4 to form a mold A, and after immersing the mold A in a plastic solution 9, the mold A is pulled out from the plastic solution 9. A plastic film 12 is formed on the surface of the mold A to create a joint core 11 between the end plates 3, 4 and the plastic heat transfer core 10 made of the plastic film 12, and the core 2 is separated from this joint core 11. A method for manufacturing a plastic heat exchanger, characterized in that:
JP1693286A 1986-01-30 1986-01-30 Manufacture of plastic heat exchanger Pending JPS62176811A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1693286A JPS62176811A (en) 1986-01-30 1986-01-30 Manufacture of plastic heat exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1693286A JPS62176811A (en) 1986-01-30 1986-01-30 Manufacture of plastic heat exchanger

Publications (1)

Publication Number Publication Date
JPS62176811A true JPS62176811A (en) 1987-08-03

Family

ID=11929892

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1693286A Pending JPS62176811A (en) 1986-01-30 1986-01-30 Manufacture of plastic heat exchanger

Country Status (1)

Country Link
JP (1) JPS62176811A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU678545B3 (en) * 1997-01-03 1997-05-29 Man Zai Industrial Co., Ltd. Heat exchanger and header pipe used therein
WO2005038376A1 (en) * 2003-10-17 2005-04-28 Behr Gmbh & Co. Kg Heat exchanger, in particular for motor vehicles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU678545B3 (en) * 1997-01-03 1997-05-29 Man Zai Industrial Co., Ltd. Heat exchanger and header pipe used therein
WO2005038376A1 (en) * 2003-10-17 2005-04-28 Behr Gmbh & Co. Kg Heat exchanger, in particular for motor vehicles

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