JPS62164504A - Manufacture of preform for oriented polyester vessel - Google Patents

Manufacture of preform for oriented polyester vessel

Info

Publication number
JPS62164504A
JPS62164504A JP61005029A JP502986A JPS62164504A JP S62164504 A JPS62164504 A JP S62164504A JP 61005029 A JP61005029 A JP 61005029A JP 502986 A JP502986 A JP 502986A JP S62164504 A JPS62164504 A JP S62164504A
Authority
JP
Japan
Prior art keywords
pipe
neck
polyester
mouth
preform
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61005029A
Other languages
Japanese (ja)
Inventor
Shigezo Nohara
野原 繁三
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Seikan Group Holdings Ltd
Original Assignee
Toyo Seikan Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Seikan Kaisha Ltd filed Critical Toyo Seikan Kaisha Ltd
Priority to JP61005029A priority Critical patent/JPS62164504A/en
Publication of JPS62164504A publication Critical patent/JPS62164504A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14311Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles
    • B29C2045/14319Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles bonding by a fusion bond
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/073Preforms or parisons characterised by their configuration having variable diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/073Preforms or parisons characterised by their configuration having variable diameter
    • B29C2949/0733Preforms or parisons characterised by their configuration having variable diameter at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/0769Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the lip, i.e. very top of preform neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0771Wide-mouth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/079Auxiliary parts or inserts
    • B29C2949/08Preforms made of several individual parts, e.g. by welding or gluing parts together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3016Preforms or parisons made of several components at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/302Preforms or parisons made of several components at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/253Preform

Abstract

PURPOSE:To secure the strength of the neck part of a vessel as well as the multi-layer property of an expanded part by a method wherein one end of a pipe is expanded into the shape of a tranpet and the neck part, connected to the end of the pipe, is made separately by the injection molding of thermoplastic polyester while both of them are integrated by fusion welding. CONSTITUTION:An intermediate body, having the cylindrical part 6 and the bottom part 7 of a co-extrusion multi-layer pipe consisting of an intermediate gas barrier layer made of the copolymer of ethylene vinyl alcohol and inner and outer layers made of polyester, is formed. The open end of the intermediate body is expanded with a male mold 14 so as to coincide with the diameter of a final product or a neck part substantially while resin, such as polyethylene phthalate or the like, for forming the neck part is injected through runners 17, 19 to connect it to the expanded part. This preform 21 is heated preliminarily to the proper temperature of orientation, and it thereafter formed by blow forming into the final product. According to this method, a PET bottle excellent in gas barrier property can be obtained.

Description

【発明の詳細な説明】 (発明が属する利用分野〕 本発明は延伸ポリエステル容器用予備成形品の製造方法
に関する本ので、より詳細には、押出法或いは共押出法
と射出法との組合せで延伸ポリエステル容器用、特に広
口容器の予備成形品(プリフォーム)を製造する方法に
関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Application to which the Invention Pertains) The present invention relates to a method for producing a preformed product for a stretched polyester container. The present invention relates to a method for producing preforms for polyester containers, in particular wide-mouth containers.

(従来の技術〕 延伸ポリエステルボトルの成形は今日では一般的で、そ
の得られた成形容器はその優れた透明性と適当なガスパ
11ヤー性によって液体洗剤、シャンプー、化粧品、醤
油、ソースなどの液体商品の容器の他、近年ビール、コ
ーラ、サイダーなどの炭酸飲料や果汁、ミネラルウォー
ターなどの清涼飲料用容器に広く用いられるに至ってい
る。
(Prior Art) Molding of stretched polyester bottles is common today, and the resulting molded containers can be used for liquids such as liquid detergents, shampoos, cosmetics, soy sauce, sauces, etc. due to their excellent transparency and suitable gas properties. In addition to product containers, they have recently come to be widely used in containers for carbonated drinks such as beer, cola, and cider, as well as soft drinks such as fruit juice and mineral water.

この延伸ポリエステル容器の製造には、最終容器よりも
小寸法の非晶質ポリエステルの予備成形品を製造し、こ
の予備成形品を延伸温度に予備加熱した後、軸方向に引
張延伸すると共に周方向にブロー延伸中る手段が用いら
れている。
To manufacture this stretched polyester container, a preform of amorphous polyester with dimensions smaller than the final container is manufactured, and after preheating this preform to a stretching temperature, it is stretched in the axial direction and in the circumferential direction. A blow-stretching method is used for this purpose.

しかし延伸ポリエステルボトルもプラスチックなるが故
にガラスびん、金属かん等の完全に密封されたものにあ
ってはガスの透過性はゼロに等しいとみてよいのに対し
、延伸ポリエステルボトルは酸素、炭酸ガスなどに対し
僅かではあるが透過性を有しており、かん、ガラスびん
より食品の充填保存性に劣り、とくに炭酸ガス入り飲料
にあっては炭酸ガス損失を生み、ビール、コーラ、サイ
ダーなどにおいては明瞭な保存期間の限度をもっている
However, since stretched polyester bottles are also made of plastic, gas permeability can be considered to be zero for completely sealed items such as glass bottles and metal cans, whereas stretched polyester bottles are free from oxygen, carbon dioxide, etc. It has a slight permeability to carbon dioxide, making it inferior to cans and glass bottles in terms of food filling and storage stability, especially in the case of carbonated beverages, and in the case of beer, cola, cider, etc. It has clear storage period limits.

延伸ポリエステルボトルのガスバリヤ−性を改善するた
めに、ポリエステルをエチレン−ビニルアルコール共重
合体の如きガスバリヤ−性樹脂と組合せて積層体の形の
多層有底プリフォームを軸方向及び周方向に延伸ブロー
成形する方法が提案されている(特開昭53−1081
62号公報)。
In order to improve the gas barrier properties of stretched polyester bottles, polyester is combined with a gas barrier resin such as ethylene-vinyl alcohol copolymer, and a multilayer bottomed preform in the form of a laminate is stretch-blown in the axial and circumferential directions. A method of forming the
Publication No. 62).

多層有底プリフォームの製造には、共射出法と共押出パ
イプ法とが提案されているが、それぞれ一長一短がある
A co-injection method and a co-extrusion pipe method have been proposed for manufacturing multilayer bottomed preforms, but each has advantages and disadvantages.

先ず共射出法では、ポリエステル(PET )樹脂と、
ガスバリヤ−性樹脂とを同時に金型内に射出して多層プ
リフォームを得る。
First, in the co-injection method, polyester (PET) resin and
A multilayer preform is obtained by simultaneously injecting a gas barrier resin into a mold.

一方共押出バイブ法では、2種類以上の樹脂を樹脂の種
類に対応する数の押出機で加熱溶融し、ダイヘッド内の
メルトチャンネルを通り多層の均一分布したパイプを得
る。次いで、パイプはサイジングフォーマ−で寸法が規
制され、冷却槽を通して冷却される。次に冷却されたパ
イプは所定の長さに切断する。切断されたパイプは次の
工程でネジ部及び閉塞底部を成形する。
On the other hand, in the coextrusion vibrator method, two or more types of resins are heated and melted using a number of extruders corresponding to the types of resins, and then passed through a melt channel in a die head to obtain a multilayered, uniformly distributed pipe. Next, the pipe is sized with a sizing former and cooled through a cooling bath. The cooled pipe is then cut to a predetermined length. The cut pipe is then molded into a threaded portion and a closed bottom portion in the next step.

(発明が解決しようとする問題点〕 しかしながら、従来の予備成形品の製造方法では、口頚
部が広口の延伸ポリエステル容器を製造する場合、成る
問題点に遭遇する。
(Problems to be Solved by the Invention) However, in the conventional method for producing a preform, a problem occurs when producing a stretched polyester container having a wide mouth and neck.

即ち、従来の予備成形品は口頚部の径と胴部の径との間
に大差がないため、口頭部と胴部との間に径の差異がな
い延伸容器を製造しようとすると、胴部の周方向延伸倍
率を十分に太きくとることが困難となり、その結果とし
て二軸分子配向による特性の向上を期待し得ない。
In other words, in conventional preformed products, there is not much difference between the diameter of the mouth and neck part and the diameter of the body part. It becomes difficult to obtain a sufficiently large stretching ratio in the circumferential direction, and as a result, improvement in properties due to biaxial molecular orientation cannot be expected.

勿論、最終容器口頚部寸法に比して小寸法の口頚部を備
えたプリフォームを使用すれば、胴部に周方向の分子配
向を付与することが可能となるが、この場合には口頚部
も胴部と同様に薄肉化され、蓋との間に強固な密封係合
を与えることが困難となる。
Of course, if a preform with a neck smaller in size than the final container neck is used, it is possible to impart circumferential molecular orientation to the body. Like the body, the body is also thinned, making it difficult to provide a strong sealing engagement with the lid.

かかる見地からは、口頚部が最終容器口頚部と同じ寸法
を有し且つ胴が最終容器胴部の径に比して小さい径を有
するプリフォームを用いることが望まれるが、このタイ
プのプリフォームにおいては両者の間に段差部が存在す
るため、この段差部を何等かの手段で接続しなければな
らない。
From this point of view, it is desirable to use a preform whose mouth and neck have the same dimensions as the mouth and neck of the final container and whose body has a smaller diameter than the diameter of the body of the final container. Since there is a step between the two, this step must be connected by some means.

共射出法では、この段差部の部分が樹脂の乱流化が著し
く生ずるため、複数の樹脂流が混合して多層構造を明確
に形成させることが困難となる。
In the co-injection method, the resin flow becomes extremely turbulent at this stepped portion, making it difficult to mix a plurality of resin flows and clearly form a multilayer structure.

また、共押出法でも、この段差部を如何に滑かに接続す
るかが問題となる。
Also, in the coextrusion method, the problem is how smoothly to connect the stepped portions.

従って、本発明の技術的課題は、従来の多層予備成形物
における上記欠点を解消し、比較的径の大きい口頚部と
比較的径の小さい胴部とを備え、両者の段差部が滑らか
に接続されると共に、前記段差部(テーパ一部〕にも明
確に多層構造が形成されている延伸容器用の予備成形品
を製造し得る方法を提供するにある。
Therefore, the technical problem of the present invention is to solve the above-mentioned drawbacks of the conventional multilayer preform, and to provide a neck portion with a relatively large diameter and a body portion with a relatively small diameter, so that the stepped portions of the two are smoothly connected. In addition, it is an object of the present invention to provide a method for manufacturing a preformed product for a stretched container in which a multilayer structure is clearly formed also in the stepped portion (tapered portion).

(問題点を解決するための手段) 本発明によれば、延伸ポリエステル容器用予備成形品を
製造するに際し、予じめ共押出で形成された多層のパイ
プの一端を閉塞し、パイプの他端を軟化温度に加熱1−
た後パイプの元の口径より大きな口径となるようにラッ
パ状に拡大し、拡大した開放端部に連なるべき口頚部を
熱可塑性ポリエステルの射出成形により製造し、且つ上
記胴部と口頚部とを射出金型内で口頚部の成形と同時に
融着一体化するか或いは金型外で胴部と口頚部とを融着
一体化する。
(Means for Solving the Problems) According to the present invention, when producing a preformed product for a stretched polyester container, one end of a multilayer pipe formed by coextrusion is closed in advance, and the other end of the pipe is closed. heating to the softening temperature 1-
After that, the pipe is expanded into a trumpet shape to have a larger diameter than the original diameter of the pipe, and the neck and neck that are to be connected to the enlarged open end are manufactured by injection molding of thermoplastic polyester, and the body and neck are combined. Either the mouth and neck are fused and integrated in the injection mold at the same time as the mouth and neck are molded, or the trunk and the mouth and neck are fused and integrated outside the mold.

(作用) 本発明においては、共押出て多層パイプを形成し、この
パイプで予備成形品の胴部を形成することにより、この
予備成形品の胴部の全てにわたって確実な多層構造を形
成させることができ、例えばポリエステルの内外層とこ
れにサンドイッチされたガスバリヤ−性樹脂中間壜との
多層構造を胴部の全体にわたって確実に形成させること
本できる。しかも、共押出ではこれら各層の厚みや1内
分布位置の規制本共射出に比して著しく容易であり、ま
た各層間の接着強度も高めることができる。
(Function) In the present invention, by coextruding to form a multilayer pipe and forming the body of the preform with this pipe, a reliable multilayer structure can be formed throughout the body of the preform. For example, a multilayer structure consisting of inner and outer layers of polyester and an intermediate bottle of gas barrier resin sandwiched therebetween can be reliably formed over the entire body. In addition, co-extrusion is much easier than co-injection, which controls the thickness of each layer and the distribution position within one layer, and can also increase the adhesive strength between each layer.

また、共押出パイプからの胴部の形成とは別個に、ポリ
エステルの射出により口頚部を形成させることにより、
゛寸法精度が高く、十分に肉厚でしかも容器蓋との係合
密封を確実に行い得る剛性をもった口頚部を形成させ得
る。
In addition, by forming the neck and neck part by injection of polyester, separately from forming the body part from the coextruded pipe,
``It is possible to form a mouth and neck portion with high dimensional accuracy, sufficient wall thickness, and rigidity to reliably engage and seal with the container lid.

しかも、前記共押出多層パイプの一端部をラッパ状に径
を拡大させることにより、小径の胴部と大径の口径部と
を円滑に接続することが可能となると共に、この径の拡
大接続部をも多層構造として、ガスハIJヤー性の向上
等の多層構造の利点が得られる。
Moreover, by enlarging the diameter of one end of the co-extruded multilayer pipe in a trumpet shape, it is possible to smoothly connect the small diameter body part and the large diameter part, and the enlarged connection part with this diameter becomes possible. The multilayer structure also provides the advantages of the multilayer structure, such as improved gas IJ properties.

(発明の作用効果) 本発明の多層ポリエステル予備成形品を使用すると、広
口の延伸成形容器の製造に際して、口頚部の強度や剛性
を蓋の密封に必要且つ十分な範囲に保ちながら、容器胴
部に十分な倍率で周方向延伸を行うことができ、ポリエ
ステルの二軸分子配向を高めて、弾性率、耐衝撃性、透
明性、ガスバリヤ−性を向上させ得ることができると共
に、著しく薄肉化される胴部全体を多層構造して、保香
性、ガスバリヤ−性等を向上させることができる。
(Effects of the Invention) When the multilayer polyester preform of the present invention is used, when manufacturing a wide-mouth stretch-molded container, the strength and rigidity of the neck and neck can be maintained within the necessary and sufficient range for sealing the lid, while the body of the container can be Stretching in the circumferential direction can be carried out at a sufficient magnification to increase the biaxial molecular orientation of the polyester, thereby improving the elastic modulus, impact resistance, transparency, and gas barrier properties. The entire body can have a multilayer structure to improve fragrance retention, gas barrier properties, etc.

(発明の好適態様) 本発明をその好適態様につ−て以下に詳細に説明する。(Preferred embodiment of the invention) The present invention will be explained in detail below regarding its preferred embodiments.

尚、以下には、ガスバリヤ−性樹脂としてエチレン−ビ
ニルアルコール共重合体を例にとって説明するが、本発
明は後述するように、この例に限定されない。
In addition, although an ethylene-vinyl alcohol copolymer will be explained below as an example of the gas barrier resin, the present invention is not limited to this example, as will be described later.

第1図は、本発明の目的に特に好適な多層パイプを示す
本のであり、この多層パイプ1は、ポリエステルの内1
12及び外層3、エチレン−ビニルアルコール共重合体
の中間ガスバIlヤ一層4及びこれらの間に介在する接
着剤層5α、5hから成っている。
FIG. 1 is a book showing a multilayer pipe particularly suitable for the purpose of the present invention, which multilayer pipe 1 is made of polyester.
12, an outer layer 3, an intermediate gas barrier layer 4 of ethylene-vinyl alcohol copolymer, and adhesive layers 5α and 5h interposed therebetween.

パイプは共押出により製造することが重要であることは
後に述べるが、押出されたパイプは、ポリエステルの結
晶化を防止するために、水に浸漬する等して急冷するこ
とが重要である。
It will be mentioned later that it is important to manufacture the pipe by coextrusion, but it is important to rapidly cool the extruded pipe by immersing it in water or the like in order to prevent crystallization of the polyester.

本発明においては、先ずポリエステルとエチレン−ビニ
ルアルコール共重合体の如きガスバリヤ−性樹脂とを、
パイプに共押出することに第一の特徴がある。即ち、こ
の共押出は、溶融ボ11ニステルト溶融エチレン−ビニ
ルアルコール共を合&をダイス内で合流させ、リング状
オリフィスを通して押出すことにより行われるが、この
2種類の樹脂は双方が溶融状態で成る時間接触するため
、両者の界面では樹脂同志の混じり合いが良く生じ、両
者の熱接着が多層射出成形の場合とは比較にならない程
強固に行われるものである。これは、ポリエステルとエ
チレン−ビニルアルコール共重合体CEVOH)との間
に接着性樹脂を介在させた場合でも全く同様である。
In the present invention, first, polyester and a gas barrier resin such as an ethylene-vinyl alcohol copolymer are
The first feature is coextrusion into pipes. That is, this co-extrusion is carried out by combining molten resin, molten ethylene and vinyl alcohol in a die, and extruding it through a ring-shaped orifice, but these two resins are both in a molten state. Because of the contact for a certain amount of time, the resins mix well at the interface between the two, and the thermal adhesion between the two is stronger than in the case of multilayer injection molding. This is exactly the same even when an adhesive resin is interposed between the polyester and the ethylene-vinyl alcohol copolymer (CEVOH).

ポリエステルとしては、ポリエチレンテレフタレートC
PET)ヤ、エチレンテレフタレート単位を主体とし、
他にそれ自体公知の改質用エステル単位の少量を含むコ
ポリエステル等が本発明の目的に使用される。このポリ
エステルはフィルムを形成し得るに足る分子量を有して
込ればより0本発明において、ガスバリヤ−性樹脂とし
て、有利にはエチレン−ビニルアルコール共重合体、−
般1c x + v yと酢酸ビニル等のビニルエステ
ルとの共重合体をケン化して得られる共重合体が使用さ
れ、成形作業性とガスバリヤ−性とを考慮すると、エチ
レン含有量が15乃至50モルチ、特に25乃至45モ
ルチのもので、ケン化度が96チ以上のものが有利に用
いられる。この共重合体の分子iはフィルム形成能を有
するものであればよい。
As polyester, polyethylene terephthalate C
PET), mainly composed of ethylene terephthalate units,
Other copolyesters containing small amounts of modifying ester units, which are known per se, can also be used for the purpose of the invention. It is preferable that the polyester has a molecular weight sufficient to form a film.In the present invention, the gas barrier resin is preferably an ethylene-vinyl alcohol copolymer, -
A copolymer obtained by saponifying a copolymer of General 1c Mortide, especially 25 to 45 molar, with a degree of saponification of 96 or higher is advantageously used. The molecule i of this copolymer may be one having film-forming ability.

必らずしも必要でないが、ポリエステル層とエチレン−
ビニルアルコール共重合体層との接着性を増強させるた
めに、それ自体公知の任意の接着剤を用りることができ
る。コポリエステル系接着剤、ポリエステル−エーテル
系接着剤、エポキシ食性熱可塑性樹脂、酸変性熱可塑性
樹脂、ポリアミド系樹脂等がこの目的に使用される。
Although not necessary, a polyester layer and an ethylene-
Any adhesive known per se can be used to enhance the adhesion with the vinyl alcohol copolymer layer. Copolyester adhesives, polyester-ether adhesives, epoxy-edible thermoplastic resins, acid-modified thermoplastic resins, polyamide resins, etc. are used for this purpose.

ポリエステル基a (PET ) 、エチレン−ビニル
アルコール共重合体(EVOH)、接着剤層(AD)は
、i々の層構成で用いることができ、例えば外層を左側
、内層を右側として、 PET/EVOH,EVOH/pET p E T /A D/E〆OH,EVOH/AD/P
ET。
The polyester group a (PET), ethylene-vinyl alcohol copolymer (EVOH), and adhesive layer (AD) can be used in a layer configuration of i, for example, with the outer layer on the left side and the inner layer on the right side, PET/EVOH ,EVOH/pET pET/AD/E〆OH,EVOH/AD/P
E.T.

PET/EVOH/PET、PET/AD/E〆OHA
 D/P E T 等の層構成で用いることができる。
PET/EVOH/PET, PET/AD/E〆OHA
It can be used in a layer structure such as D/P E T .

層の厚みは、種々変化させ得るが、一般に、pET:p
:rtOH=2:1乃至5:1、特に3:1乃至4:1
の範囲の厚み比とするのがよく、接着剤層を用いる場合
にはPET:AD=20:1乃至50:1特に60:1
乃至40:1の範囲の厚み比とするのがよい。
The layer thickness can vary, but generally pET:p
:rtOH=2:1 to 5:1, especially 3:1 to 4:1
The thickness ratio is preferably in the range of PET:AD=20:1 to 50:1, especially 60:1 when using an adhesive layer.
The thickness ratio is preferably in the range of 40:1 to 40:1.

本発明によれば、共押しによね製造したパイプを一定の
寸法で切断(−た後、このパイプの一端に閉塞底部を形
成し、パイプの他端に径の拡大部を形成し、次いで口頚
部をポリエステルを射出法で形成し、射出金型の内部又
は外部で熱融着により一体化する。
According to the present invention, after cutting a pipe manufactured by co-pressing into a certain size, a closed bottom portion is formed at one end of the pipe, an enlarged diameter portion is formed at the other end of the pipe, and then an opening portion is formed. The neck is formed of polyester by injection method and integrated by heat fusion inside or outside of an injection mold.

この製造工程f’!42図乃至第4図において示す。This manufacturing process f’! This is shown in FIGS. 42 to 4.

即ち、第2図に示す如く、バイブ保持用コアー50に保
持された所定長さのパイプ1の端部51をヒー452に
より加熱溶融する。この際、パイプ保持用コアー50を
直接加熱しない様に、コアー50を挿入装着時に、該コ
アー50先端よりパイプ1が距離Sだけ突出する様にし
ておく。
That is, as shown in FIG. 2, the end portion 51 of the pipe 1 of a predetermined length held by the vibrator holding core 50 is heated and melted by the heater 452. At this time, in order to prevent the pipe holding core 50 from being directly heated, the pipe 1 is made to protrude by a distance S from the tip of the core 50 when the core 50 is inserted and mounted.

このために、コアーの所定位置に位置決めストッパーを
設ける。この位置決めストッパーは、例えば第2図−l
に示す様にコアー50の一部分にパイプ1の内径すより
も0.01〜0.03m+程度突出した部分56を設け
るか、或いは第2図−Bに示す様に、コアー50の所定
部分に円周方向に一定の間隔で配置されたボール54等
を設けることにより容易に行なわれる。
For this purpose, a positioning stopper is provided at a predetermined position on the core. This positioning stopper can be used, for example, in Fig. 2-l.
As shown in FIG. 2B, a part 56 of the core 50 is provided with a portion 56 that protrudes from the inner diameter of the pipe 1 by approximately 0.01 to 0.03 m, or as shown in FIG. This can be easily accomplished by providing balls 54 and the like arranged at regular intervals in the circumferential direction.

この第2図−Bの態様においては、ボール54はコアー
中心部に向かって延びているスプリング55によって径
方向に往復動可能に支持されている0 この様に距離Sを保持した状態で、パイプ1は、一対の
射出割金型56α、56b及び射出底金型57の間に挿
入される(第6図)。
In the embodiment shown in FIG. 2-B, the ball 54 is supported so as to be able to reciprocate in the radial direction by a spring 55 extending toward the center of the core. 1 is inserted between a pair of injection split molds 56α, 56b and an injection bottom mold 57 (FIG. 6).

射出割金型56α、56bはパイプ1の外周面に対応す
る内周面を有しており、また射出底金型57は、成形す
べき閉塞底部の外周面に対応する内周面を有している。
The injection split molds 56α and 56b have an inner circumferential surface corresponding to the outer circumferential surface of the pipe 1, and the injection bottom mold 57 has an inner circumferential surface corresponding to the outer circumferential surface of the closed bottom to be molded. ing.

また射出割金型56α。Also, injection split mold 56α.

56bは水平方向に開閉可能に設けられている。56b is provided so as to be openable and closable in the horizontal direction.

射出底金型57の中央部分にはゲート58が形成されて
おり、射出ノズル59からランナー60を介してボ11
エステルが射出される。
A gate 58 is formed in the center of the injection bottom mold 57, and the injection nozzle 59 passes through a runner 60 to the injection mold 57.
Ester is injected.

また射出割金型56α、56bは型閉じに際して、パイ
プ1の外径りより0.1〜0.2rm程度小さな径を有
する内空間を形成する。
Further, the injection split molds 56α and 56b form an inner space having a diameter smaller than the outer diameter of the pipe 1 by about 0.1 to 0.2 rm when the molds are closed.

従って、コアー50の降下に伴なって型閉じを行なうこ
とによって、該コアー50に支持されているパイプ1は
、前述した位置決めストツバ−(第2図−A及び第2図
−B参照)をオーバーランし、距離Sが0とな゛つた状
態(射出割金型56α。
Therefore, by closing the mold as the core 50 descends, the pipe 1 supported by the core 50 can be moved over the positioning stopper (see FIGS. 2-A and 2-B). The state where the distance S becomes 0 (injection split mold 56α).

56bの端面61が、パイプの下端面にあたる状態)で
所定の型締めが完了する(第4図)。
The predetermined mold clamping is completed in a state in which the end surface 61 of the pipe 56b is in contact with the lower end surface of the pipe (FIG. 4).

次いで、この第4図の状態で閉塞底部の射出成形が行な
われる。
Next, injection molding of the closed bottom part is performed in the state shown in FIG.

即ち、射出ノズル59からランナー60及びゲート58
を介して、射出金型内空間にポリエステルを射出するこ
とによってパイプ1と一体に閉塞底部7が形成されるの
である。
That is, from the injection nozzle 59 to the runner 60 and the gate 58
The closed bottom portion 7 is formed integrally with the pipe 1 by injecting polyester into the space inside the injection mold.

勿論、ポリエステルの射出によって閉塞底部を形成させ
る代りに、一端部が加熱された多層バイブを雄型に保持
し、雄型と雌型との間で押圧してバイブ自身を融着一体
化して半球状の底部を形成させてもよい。
Of course, instead of forming the closed bottom part by injection of polyester, a multi-layered vibrator with one end heated is held in the male mold and pressed between the male mold and female mold to fuse and integrate the vibrator itself to form a hemisphere. A shaped bottom may be formed.

次いで、上記の如く形成された有底筒体の他方の端部、
即ち開放端部にラッパ状の径の拡大部を形成させると共
に、口頚部を形成させる。
Next, the other end of the bottomed cylinder formed as described above,
That is, a trumpet-shaped enlarged diameter portion is formed at the open end, and a mouth and neck portion is formed.

この口頚部の形成は、ポリエステルの射出成形により行
なう0例えば、口頚部をポリエステルの射出法で形成し
、射出金型の内部又は外部で熱融着により一体化する。
The mouth and neck portions are formed by injection molding of polyester. For example, the mouth and neck portions are formed by injection molding of polyester and are integrated by heat fusion inside or outside of an injection mold.

口頚部の射出と胴部への融着とを金型内で一挙に行う態
様(インサート射出法)を示す第5−A図及び第5−B
図において、第5−A図は金型が開いて込る状態を、第
5−B図は金型が閉じている状態を夫々示す。
Figures 5-A and 5-B show a mode in which the injection of the mouth and neck part and the fusion to the body part are performed all at once in a mold (insert injection method)
In the drawings, FIG. 5-A shows a state in which the mold is opened, and FIG. 5-B shows a state in which the mold is closed.

先ず、口頭部の射出に先立って、パイプ状胴部6の端部
8に、射出される口頚部との保合を確実にするために、
プリフォーム軸方向及び周方向への係合が確実に行われ
るような切欠9を、切削加工或いは加熱圧縮成形等の手
段で設ける。或いは切欠9の代わりに端部8を樹脂の溶
融温度付近になる様に加熱すると胴端部と射出樹脂との
融着がより効果的となる。
First, prior to the injection of the mouth part, the end part 8 of the pipe-shaped body part 6 is injected in order to ensure the fit with the mouth and neck part to be injected.
A cutout 9 that ensures engagement in the axial and circumferential directions of the preform is provided by cutting, heat compression molding, or the like. Alternatively, if the end portion 8 instead of the notch 9 is heated to near the melting temperature of the resin, the fusion between the body end portion and the injected resin becomes more effective.

射出金型は、パーティングライン11を有し且つ内部に
成形すべき口頚部の外周面に対応する内周面12を有す
る一対の割金型16α、16hと、固定された雄金型1
4とから成っている。割金型16α、13hは水平方向
に開閉可能に且つ昇降動可能に設けられている。雄金型
14はパイプ状胴部6内に挿入される先端部15α、パ
イプ状胴部の開放端8を径が大となるように拡大するテ
ーパー面15h及び成形すべき口頚部の内周面に対応す
る外周面16を備えている。
The injection mold includes a pair of split molds 16α and 16h having a parting line 11 and an inner peripheral surface 12 corresponding to the outer peripheral surface of the mouth and neck part to be molded, and a fixed male mold 1.
It consists of 4. The split molds 16α, 13h are provided so as to be horizontally openable/closeable and movable up and down. The male mold 14 has a tip 15α to be inserted into the pipe-shaped body 6, a tapered surface 15h that enlarges the open end 8 of the pipe-shaped body to a larger diameter, and an inner circumferential surface of the mouth and neck to be molded. It has an outer circumferential surface 16 corresponding to.

固定金型14にはランナー17が、まcs++ 金m1
3αにはランナー17とキャビティ18とを結ぶランナ
ー19が夫々設けられている。
The fixed mold 14 has a runner 17,
A runner 19 connecting the runner 17 and the cavity 18 is provided at 3α.

口頚部の射出成形に先立って、パイプ状胴部6を上下動
可能な支持具20で支持し、開放端8及び開放端上側面
をその軟化温度、一般に9o〜110Cの温度に加熱す
る。次いで支持具20及び割金型13α、16bを上昇
させる。これにより、雄金型14の先端部15αがパイ
プ状胴部6の開口部8へ挿入され、この挿入が強制的に
行われるに従って、先端部8は雄金型14のテーパー面
15bと係合して径が次第に拡大され最後に第5−B図
に示す通り割金型13α、13bと雄型テーパー面15
bとで規定されるラッパ状接続部25の形に成形される
。また、割金型13α。
Prior to the injection molding of the mouth and neck, the pipe-shaped body 6 is supported by a vertically movable support 20, and the open end 8 and the upper surface of the open end are heated to its softening temperature, generally from 9°C to 110°C. Next, the support 20 and the split molds 13α and 16b are raised. As a result, the tip 15α of the male mold 14 is inserted into the opening 8 of the pipe-shaped body 6, and as this insertion is forcibly performed, the tip 8 engages with the tapered surface 15b of the male mold 14. The diameter is gradually expanded, and finally the split molds 13α, 13b and the male taper surface 15 are formed as shown in Fig. 5-B.
It is formed into the shape of a trumpet-like connecting portion 25 defined by b. Also, split mold 13α.

flの内M[f2、雄金型14の外周面15及びパイプ
状胴部6の先端8で規定されるキャピテイ18が形成さ
れる。
A cavity 18 defined by M[f2 of fl, the outer circumferential surface 15 of the male mold 14, and the tip 8 of the pipe-shaped body 6 is formed.

ランナー17及び19を経て、キャビティ18内にポリ
エステルを射出することにより、プリフォームの口頚部
の形成と、この口頚部のパイプ状胴部6への融着一体化
とが可能となる。
By injecting the polyester into the cavity 18 through the runners 17 and 19, it is possible to form the neck and neck of the preform and to fuse and integrate this neck and neck with the pipe-shaped body 6.

かぐして、本発明方法により得られる多層有底プリフォ
ームを示す第6図において、このプリフォーム21ば、
多層共押出パイプ法で形成されるパイプ状の胴部6及び
径が拡大したラッパ状部25と、ポリエステルの射出で
形成された閉塞底部7及び口頚部22とが一体化されて
形成されており、しかもこの口頚部22には、密封用ビ
ード26を備えた開口端部24が精度良く形成されてい
ることが顕著な特徴である。
In FIG. 6, which shows a multilayer bottomed preform obtained by the method of the present invention, the preform 21 is
It is formed by integrating a pipe-shaped body part 6 and a flange-like part 25 with an enlarged diameter formed by a multilayer coextrusion pipe method, and a closed bottom part 7 and a neck part 22 formed by injection of polyester. Moreover, a remarkable feature is that the opening end portion 24 provided with a sealing bead 26 is precisely formed in the mouth and neck portion 22.

尚、第5−A及び5−B図に示す具体例では、パイプ状
胴部6の先端に切欠乃至は係合部9を設けているが、口
頚部22とパイプ状胴部6の先端8との融着一体化が完
全に行われる限り、このような切欠乃至は係合部を設け
ることは必らずしも必要でない。
In the specific example shown in FIGS. 5-A and 5-B, a notch or an engaging portion 9 is provided at the tip of the pipe-shaped body 6, but the neck portion 22 and the tip 8 of the pipe-shaped body 6 are It is not necessarily necessary to provide such a notch or an engaging portion as long as the fusion and integration with the material is completely achieved.

また、第5−A及び5−B図に示す通り、口頚部の射出
とパイプ状胴部の融着一体化とを一挙だ行うことが接合
面の仕上げ精度の点で望ましいが、第7図に示す通り、
ポリエステルの射出で製造された口頚部22の下端部2
6α及び第1図に示すパイプ1或いは閉塞底部が形成さ
れた先端がラッパ状に形成されたパイプ状胴部6の上端
26bをヒーター32により加熱し、ホルダー及び加圧
プランジャ(図示せず)の組合せを用いて端面同志を接
合してもよい。勿論パイプ1を口頚部22と接合した場
合には、その後で@2図乃至第4図に示す底部形成を行
うこともできる。
Furthermore, as shown in Figures 5-A and 5-B, it is desirable to perform the injection of the mouth and neck part and the fusion and integration of the pipe-shaped body part all at once, from the viewpoint of finishing accuracy of the joint surface, but as shown in Figure 7. As shown in
Lower end part 2 of neck and neck part 22 manufactured by injection of polyester
6α and the upper end 26b of the pipe 1 shown in FIG. A combination may be used to join the end faces together. Of course, when the pipe 1 is joined to the neck part 22, the bottom part shown in FIGS. 2 to 4 can also be formed after that.

上記方法によるときは多層パイプないしチューブより予
備成形品を得るに当って余分な樹脂部分を発生せしめな
い特徴がある。
The method described above has the characteristic that no excess resin is generated when a preformed product is obtained from a multilayer pipe or tube.

次に上記有底プリフォームを熱風、赤外線ヒーター、高
周波誘電加熱等で多層プリフォームの延伸適正温度まで
予備加熱する。この場合温度範囲は85°〜12DC望
ましくは95C〜110Cの間のポリエステル樹脂の延
伸温度捷で予備加熱する0 延伸ブロー成形操作を説明するだめの第8図及び第9図
において、プリフォーム21の口部にマンドレル27を
挿入すると共に、その口部を一対の割釡型28α、28
bで挾持する。マンドレル27と同軸に垂直移動可能な
延伸棒29が設けられており、この延伸棒29とマンド
レル27との間には、流体吹込用の環状通路60がある
Next, the bottomed preform is preheated using hot air, an infrared heater, high frequency dielectric heating, etc. to a temperature appropriate for stretching the multilayer preform. In this case, the temperature range is 85° to 12 DC, preferably 95°C to 110°C. Insert the mandrel 27 into the mouth, and insert the mandrel 27 into the mouth of the pair of pot molds 28α, 28.
Clamp with b. A vertically movable stretching rod 29 is provided coaxially with the mandrel 27, between which there is an annular passage 60 for the injection of fluid.

本発明においては、この延伸棒29の先端61をプリフ
ォーム21の底部7の内側に当てがい、この延伸棒29
を下方に移動させることにより軸方向に延伸すると共に
、前記通路30を経てプリフォーム21内に流体を吹込
み、この流体圧によりプリフォームを局方向に膨張延伸
させる。
In the present invention, the tip 61 of this stretching rod 29 is applied to the inside of the bottom part 7 of the preform 21, and this stretching rod 29
The preform 21 is moved downward to stretch it in the axial direction, and fluid is blown into the preform 21 through the passage 30, and the fluid pressure causes the preform to expand and stretch in the local direction.

本発明によれば、最終容器の口頚部とプリフォームの口
頚部とを寸法的に等しくし、最終容器の胴部径に比して
プリフォームの胴部径を十分小さくしたことにより、十
分な周方向延伸倍率が確保される。
According to the present invention, the neck of the final container and the neck of the preform are dimensionally equalized, and the diameter of the body of the preform is made sufficiently smaller than that of the final container. The stretching ratio in the circumferential direction is ensured.

本発明によればまた、このように軸方向延伸と周方向延
伸とを同時に乃至は殆んど同時に行うことにより、ビニ
ルアルコールが高含有の二手レシービニルアルコール共
重合伏層にあっても比較的低い温度で延伸可能なるとい
う利点がある。
According to the present invention, by carrying out the axial stretching and the circumferential stretching at the same time or almost simultaneously, even if the two-handed vinyl alcohol copolymer layer has a high vinyl alcohol content, the stretching can be carried out relatively easily. It has the advantage of being able to be stretched at low temperatures.

このコトは、エチレン−ビニルアルコール共重合体でも
高ビニルアルコール含有のものけ非常に延伸が難しく、
フィルムの延伸にあっては延伸適正温度にあっても、縦
軸に次いで横軸に逐次延伸するときは前述した如(延伸
途中でフィルムが破裂してしまうことからしても意外の
ことである。
This is because even ethylene-vinyl alcohol copolymers containing high vinyl alcohol are extremely difficult to stretch.
When stretching a film, even if the temperature is at the appropriate stretching temperature, when the film is stretched sequentially in the vertical axis and then in the horizontal axis, as mentioned above (this is surprising given that the film ruptures during the stretching process). .

tり、J−’+7フロピレンとエチレン−ビニルアルコ
ール共重合体との多層パイプの延伸ブロー成形に於ては
、140C〜165Cとかなり高い温度領域で多層内の
エチレン−ビニルアルコール共ff1a層の延伸がよう
やく可能である事実とも考え合わすと、ポリエステル樹
脂の延伸温度範囲85C〜120C,なかでも95C〜
110Cの低い温度領域で、エチレン−ビニルアルコー
ル共重合体が二軸延伸可能であることは驚(べき事実で
ある。
t, J-'+7 In stretch blow molding of a multilayer pipe of fluoropyrene and ethylene-vinyl alcohol copolymer, the ethylene-vinyl alcohol copolymer ff1a layer in the multilayer is stretched in a fairly high temperature range of 140C to 165C. Considering the fact that it is finally possible, the stretching temperature range of polyester resin is 85C to 120C, especially 95C to
It is a surprising fact that an ethylene-vinyl alcohol copolymer can be biaxially stretched in a temperature range as low as 110C.

この理由は、ポリエステル層にエチレン−ビニルアルコ
ール共重合体層が載せられた状態で共延伸が行われ、し
かも共延伸時に両相脂層の層間剥離が抑制されること及
び二軸延伸が同時にしかもバランスよく行われることに
あるものと推定される0 かくして得られた多層延伸ポリエステルボトルはすぐれ
た透明性の他、他のプラスチックボトルよりすぐれるポ
リエステル(延伸pET )単体ボトルよりなお非常に
高いガスバリヤ−性を有し、かつ必要に応じそのガスバ
リヤ−性は調整可能で、さらにこのボトルは耐圧性をも
具備し、炭酸ガス入りの飲料、すなわちビール、コーラ
、サイダーの充填保存も極めて容易であり容器は衛生的
であり使用済みの容器の廃棄焼却に於ても発生するガス
は殆んど炭酸ガスと水のみで有害ガスの発生もみず易焼
却処理性の特徴があり、ガラスびんに匹適する透明性、
ガス遮断性耐圧性をもちながらも軽量かつ耐破びん性の
ある理想的な容器が提供される。
The reason for this is that co-stretching is performed with the ethylene-vinyl alcohol copolymer layer placed on the polyester layer, and delamination between the two phase resin layers is suppressed during co-stretching, and that biaxial stretching is performed simultaneously. The multi-layer stretched polyester bottle thus obtained not only has excellent transparency, but also has a much higher gas barrier than a single polyester (stretched PET) bottle, which is superior to other plastic bottles. This bottle has a gas barrier property that can be adjusted as necessary, and is also pressure resistant, making it extremely easy to fill and store carbonated beverages, such as beer, cola, and cider. It is hygienic and when used containers are disposed of and incinerated, the gas generated is almost only carbon dioxide and water, and no harmful gases are generated. sex,
An ideal container that is lightweight and rupture resistant while having gas barrier properties and pressure resistance is provided.

ガスバリヤ−性樹脂をエチレン−ビニルアルコール共重
合体を例にとって説明したが、このガスバリヤ−性樹脂
は、この例に限定されず例えばガスバリヤ−性の良好な
熱可塑性樹脂、例えば、ガスバlIヤー性ポリアミド(
ナイロン)、ガスバリヤ−性共重合ポリエステル(米国
特許!4,398゜017号明細書〕、ガスバリヤ−性
ノ・イニトリル樹脂、塩化ビニIJデン系樹脂等にも勿
論適用可能である。
Although the gas barrier resin has been explained using an ethylene-vinyl alcohol copolymer as an example, the gas barrier resin is not limited to this example, and may be a thermoplastic resin with good gas barrier properties, such as a gas barrier polyamide. (
Of course, it can also be applied to gas barrier copolyester (US Pat. No. 4,398°017), gas barrier initrile resin, vinyl chloride IJ densate resin, etc.

本発明を次の例で説明する。The invention is illustrated by the following example.

実施例 直径が65調、有効長さが1,430mmのフルフライ
ト型スクリューを内蔵した内外層用押出機、直径が50
閣、有効長さが1.100mのフルフライト型スクリュ
ーを内蔵した中間層用押出機及び接着剤層用押出機、5
層用リング状ダイを用いて、内外層が固有粘度1.0の
ポリエチレンテレフタレート、中間層がビニルアルコー
ル含有量70モルチのエチレン−ビニルアルコール共重
合体、並びに接着剤層がポリアミド(6−ナイロン/6
,6ナイロン共重合体)である3種5層の積層パイプを
グイより水中に押出して冷却する。このパイプの外径は
30m、内径が22門で、かつ各層の厚さけ、内層が1
.4 rtrm、外層が2.0++m、接着剤層がそれ
ぞれ0.05m及び中間層が0.5 wであり、このパ
イプを一定寸法(長さ129門、重さ551)に切断し
、パイプの一端を約250Cに加熱し、第4図及び第5
図に示す様な型内に該パイプを挿入した後、型締めを行
ない、前記ボIJ ’xチレンテレフタレートを単独で
射出し、閉塞底部を形成するとともに、パイプとの融着
一体化を行ない、金型から冷却後取り出した。
Example Extruder for inner and outer layers with a built-in full-flight screw with a diameter of 65 mm and an effective length of 1,430 mm, with a diameter of 50 mm
Cabinet, extruder for intermediate layer and extruder for adhesive layer with built-in full-flight screw with effective length of 1.100 m, 5
Using a ring-shaped layer die, the inner and outer layers were made of polyethylene terephthalate with an intrinsic viscosity of 1.0, the middle layer was made of ethylene-vinyl alcohol copolymer with a vinyl alcohol content of 70 molt, and the adhesive layer was made of polyamide (6-nylon/ 6
, 6 nylon copolymer) is extruded into water through a goo and cooled. The outer diameter of this pipe is 30 m, the inner diameter is 22 gates, and the thickness of each layer is 1.
.. 4 rtrm, the outer layer is 2.0++ m, the adhesive layer is 0.05 m each, and the middle layer is 0.5 W. This pipe is cut to a certain size (length 129 gates, weight 551 gates), and one end of the pipe is 4 and 5.
After inserting the pipe into a mold as shown in the figure, the mold is clamped, and the IJ'x tyrene terephthalate is individually injected to form a closed bottom and fused and integrated with the pipe, It was taken out from the mold after cooling.

次いでこの有底パイプの開口端及び上側面を102Cに
加熱し、第5−A図に示すように、外径が42rmの最
上部と外径が30間の中間部とから成るラッパ状開放端
を形成した0 このパイプの開口端部のみを25DCの温度に加熱し、
第5−A及び第5−8図に示す射出成形型に挿入し、前
記ポリエチレンテレフタレート単独を射出して、密封用
ビートを備えた開口端部を備えた口頚部に成形すると共
に、パイプとの融着一体化を行い、金型から冷却後取り
出した。
Next, the open end and upper side of this bottomed pipe are heated to 102C to form a trumpet-shaped open end consisting of the top part with an outer diameter of 42 rm and the middle part with an outer diameter of 30 rm, as shown in Figure 5-A. 0 formed by heating only the open end of this pipe to a temperature of 25 DC,
The polyethylene terephthalate is inserted into the injection mold shown in FIG. 5-A and FIG. The product was fused and integrated, and the product was cooled and taken out from the mold.

この予備成形品を105Cに加熱温調し、ブロー金型内
で縦軸方向に伸長しながら、ブローシて横軸方向の延伸
する略同時二軸延伸ブロー成形(〜で内容積1550c
cの多層延伸ボトルを得た。
This preformed product is heated to 105C, and is stretched in the vertical axis direction in a blow mold, while being blow-molded in the horizontal axis direction (with an internal volume of 1550 cm).
A multilayer stretched bottle of c was obtained.

このボトルの酸素透過度は約1.5CC/i・24H−
atm<37c)であり、高さ120crnよりコンク
リート上への落下で破損もなく、各層間の剥離も生じな
かった。また、このボトルのネック部はポリエステルの
射出成形により精度よく形成されているため、96Cの
液体を充填し蓋で密封してもネック部の変形や漏洩は生
じなかった。
The oxygen permeability of this bottle is approximately 1.5CC/i・24H-
atm<37c), and there was no damage when dropped onto concrete from a height of 120 crn, and no peeling occurred between the layers. Furthermore, since the neck of this bottle was formed with high precision by injection molding of polyester, no deformation or leakage occurred in the neck even when the bottle was filled with 96C liquid and sealed with a lid.

発明の作用効果 この方法で得られたプリフォームから成形した容器は次
の様な特性を有する。
Effects of the Invention A container molded from a preform obtained by this method has the following characteristics.

(1)共射出法及び共押出パイプ法と同等の内容物保存
性を有する。
(1) It has the same content preservation properties as the co-injection method and the co-extrusion pipe method.

(2)閉塞底部の成形は射出法で成形するので形状の自
由性を有し、又、密封性も良く成形することが出来る。
(2) Since the closed bottom part is molded by the injection method, it has flexibility in shape and can be molded with good sealing performance.

(3)口頚部形状の統一化を計ることにより金型の併用
化が可能となる。
(3) By unifying the shape of the mouth and neck, it becomes possible to use molds together.

(4)多層パイプの成形は任意にバ11ヤー性、厚み、
パイプ長さを容易に変更が可能のため口頚部金型の統一
化を計ることにより得意先ニーズに速応することが出来
る。
(4) Multi-layer pipe molding can be done arbitrarily depending on the barrier properties, thickness, etc.
Since the pipe length can be easily changed, it is possible to quickly respond to customer needs by standardizing the neck and mouth molds.

(5)口頚部はPET単体につき透明性の非常に良いも
のが得られ、また口頚部の色を変えることもできる。
(5) The mouth and neck can be made of PET alone and have very good transparency, and the color of the mouth and neck can be changed.

(6)口頚部が広いため、内容物を出しやすく、且つ飲
みやすくすることができる。
(6) The mouth and neck are wide, making it easier to take out the contents and make it easier to drink.

(7)多層パイプの径を小さくすることができるため、
ブロー成形によって容器胴部の横延伸倍率が高くとれ、
落下衝撃強度など容器の機械的強度が著しく向上する。
(7) Since the diameter of the multilayer pipe can be reduced,
Blow molding allows for a high horizontal stretching ratio of the container body,
The mechanical strength of the container, including drop impact strength, is significantly improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本発明に用いる多層パイプの断面図、第2図
乃至第4図は閉塞底部の形成工程の説明図、 第5−A図はパイプの開口端を拡大する工程を示す説明
図、第5−a図は口頚部の射出工程を説明する説明図、 第6図は本発明に用いる多層プリフォームの断面図、 第7図はパイプ状胴部と射出成形口頚部との融着一体化
工程を示す説明図、 第8図及び第9図はプリフォームをブロー金型内に保持
し、ブロー成形前の断面図及びブロー成形後の一断面図
である。 1は共押出多層パイプ、2及び3はポリエステル内層及
び外層、4は中間ガスバリヤ一層、6はパイプ状胴部、
7は閉塞底部、21けブ11フオーム、22は射出ポリ
ニステルロ頚部、25はラッパ状部、50はパイプ保持
用コアー、52はヒータ、56α及び56bは射出割金
型、57は射出底金型を示す。 特許出願人  東洋製罐株式会社 第1図 第2図 第4図 第5−4図 第5−8図 第6図 第7図
Fig. 1 is a cross-sectional view of a multilayer pipe used in the present invention, Figs. 2 to 4 are explanatory views of the process of forming a closed bottom, and Fig. 5-A is an explanatory view of the process of enlarging the open end of the pipe. , Fig. 5-a is an explanatory diagram illustrating the injection process of the mouth and neck part, Fig. 6 is a cross-sectional view of the multilayer preform used in the present invention, and Fig. 7 is a diagram showing the fusion of the pipe-shaped body part and the injection molding mouth neck part. FIGS. 8 and 9 are explanatory diagrams showing the integration process, in which the preform is held in a blow mold, and are a sectional view before blow molding and a sectional view after blow molding. 1 is a coextruded multilayer pipe, 2 and 3 are polyester inner and outer layers, 4 is an intermediate gas barrier layer, 6 is a pipe-shaped body,
7 is a closed bottom part, 21 is a kebbed 11 form, 22 is an injection polyester neck, 25 is a trumpet-shaped part, 50 is a pipe holding core, 52 is a heater, 56α and 56b are injection split molds, and 57 is an injection bottom mold. show. Patent applicant: Toyo Seikan Co., Ltd. Figure 1 Figure 2 Figure 4 Figure 5-4 Figure 5-8 Figure 6 Figure 7

Claims (3)

【特許請求の範囲】[Claims] (1)延伸ポリエステル容器用予備成形品の製造方法に
おいて、予じめ共押出で形成された多層のパイプの一端
を閉塞し、パイプの他端を軟化温度に加熱した後パイプ
の元の口径より大きな口径となるようにラッパ状に拡大
し、拡大した開放端部に連なるべき口頚部を熱可塑性ポ
リエステルの射出成形により製造し、且つ上記胴部と口
頚部とを射出金型内で口頚部の成形と同時に融着一体化
するか或いは金型外で胴部と口頚部とを融着一体化する
ことを特徴とする延伸ポリエステル容器用予備成形品の
製造方法。
(1) In a method for manufacturing a preformed product for a stretched polyester container, one end of a multilayer pipe formed by coextrusion is closed, the other end of the pipe is heated to a softening temperature, and then the original diameter of the pipe is The mouth and neck are expanded into a trumpet shape to have a large diameter, and the mouth and neck that are to be connected to the enlarged open end are manufactured by injection molding of thermoplastic polyester, and the body and the mouth and neck are molded in an injection mold. 1. A method for producing a preformed product for a stretched polyester container, which comprises fusing and integrating a body part and a neck part at the same time as molding, or by fusing and integrating a body part and a neck part outside a mold.
(2)多層パイプがポリエステル内外層とガスバリヤー
性樹脂中間層とから成る特許請求の範囲第1項記載の方
法。
(2) The method according to claim 1, wherein the multilayer pipe comprises polyester inner and outer layers and a gas barrier resin intermediate layer.
(3)ガスバリヤー性樹脂がエチレン−ビニルアルコー
ル共重合体またはポリアミドから成る特許請求の範囲第
1項記載の方法。
(3) The method according to claim 1, wherein the gas barrier resin comprises an ethylene-vinyl alcohol copolymer or polyamide.
JP61005029A 1986-01-16 1986-01-16 Manufacture of preform for oriented polyester vessel Pending JPS62164504A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61005029A JPS62164504A (en) 1986-01-16 1986-01-16 Manufacture of preform for oriented polyester vessel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61005029A JPS62164504A (en) 1986-01-16 1986-01-16 Manufacture of preform for oriented polyester vessel

Publications (1)

Publication Number Publication Date
JPS62164504A true JPS62164504A (en) 1987-07-21

Family

ID=11600058

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61005029A Pending JPS62164504A (en) 1986-01-16 1986-01-16 Manufacture of preform for oriented polyester vessel

Country Status (1)

Country Link
JP (1) JPS62164504A (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002051619A1 (en) * 2000-12-22 2002-07-04 Greiner Verpackungen Gmbh Method for producing a hollow body from a molded part
WO2004067263A1 (en) * 2003-01-24 2004-08-12 Graham Packaging Pet Technologies Inc. Stretched container threads and method of manufacture
US6815080B2 (en) * 2002-04-15 2004-11-09 Mitsubishi Chemical Corporation Thermoplastic resin composition and multi-layer laminate
US7303796B2 (en) 2003-07-03 2007-12-04 Graham Packaging Pet Technologies Inc. Preform assembly, container assembly and method of manufacture
EP1880824A1 (en) * 2006-07-20 2008-01-23 Aisapack Holding SA Preform for manufacturing a packaging by blow moulding, method for blow moulding a preform and manufactured packaging
US9987789B2 (en) * 2013-06-28 2018-06-05 Discma Ag Liquid jet diameter control
EP3566846A1 (en) * 2018-05-07 2019-11-13 Gateway Autoart Limited Method of manufacturing a model car body
WO2022192734A1 (en) * 2021-03-12 2022-09-15 Niagara Bottling, Llc Container preform
US11827410B2 (en) 2010-11-12 2023-11-28 Niagara Bottling, Llc Preform extended finish for processing light weight ecologically beneficial bottles
US11951654B2 (en) 2017-12-13 2024-04-09 Amcor Rigid Packaging Usa, Llc Passive barrier layer placement within carbonated beverage container wall to improve shelf-life

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002051619A1 (en) * 2000-12-22 2002-07-04 Greiner Verpackungen Gmbh Method for producing a hollow body from a molded part
US6815080B2 (en) * 2002-04-15 2004-11-09 Mitsubishi Chemical Corporation Thermoplastic resin composition and multi-layer laminate
US7604769B2 (en) 2003-01-24 2009-10-20 Graham Packaging Pet Technologies Inc. Method of manufacture of a plastic container with stretched external thread
WO2004067263A1 (en) * 2003-01-24 2004-08-12 Graham Packaging Pet Technologies Inc. Stretched container threads and method of manufacture
US6884382B2 (en) 2003-01-24 2005-04-26 Graham Packaging Pet Technologies Inc. Stretched container threads and method of manufacture
US7303796B2 (en) 2003-07-03 2007-12-04 Graham Packaging Pet Technologies Inc. Preform assembly, container assembly and method of manufacture
WO2008012708A3 (en) * 2006-07-20 2011-03-03 Aisapack Holding S.A. Preform for a container produced by stretch-blowing, blowing method and packaging obtained by blowing said preform
WO2008012708A2 (en) * 2006-07-20 2008-01-31 Aisapack Holding S.A. Preform for container produced by blow drawing
EP1880824A1 (en) * 2006-07-20 2008-01-23 Aisapack Holding SA Preform for manufacturing a packaging by blow moulding, method for blow moulding a preform and manufactured packaging
US11827410B2 (en) 2010-11-12 2023-11-28 Niagara Bottling, Llc Preform extended finish for processing light weight ecologically beneficial bottles
US9987789B2 (en) * 2013-06-28 2018-06-05 Discma Ag Liquid jet diameter control
US11951654B2 (en) 2017-12-13 2024-04-09 Amcor Rigid Packaging Usa, Llc Passive barrier layer placement within carbonated beverage container wall to improve shelf-life
EP3566846A1 (en) * 2018-05-07 2019-11-13 Gateway Autoart Limited Method of manufacturing a model car body
EP3566846B1 (en) * 2018-05-07 2020-08-12 Gateway Autoart Limited Method of manufacturing a model car body
US11426669B2 (en) 2018-05-07 2022-08-30 Gateway Autoart Limited Method of manufacturing a model car body
WO2022192734A1 (en) * 2021-03-12 2022-09-15 Niagara Bottling, Llc Container preform

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