JPS62144835A - Simultaneous rolling method for thread having different rolling diameter and serration and its tool - Google Patents
Simultaneous rolling method for thread having different rolling diameter and serration and its toolInfo
- Publication number
- JPS62144835A JPS62144835A JP60285737A JP28573785A JPS62144835A JP S62144835 A JPS62144835 A JP S62144835A JP 60285737 A JP60285737 A JP 60285737A JP 28573785 A JP28573785 A JP 28573785A JP S62144835 A JPS62144835 A JP S62144835A
- Authority
- JP
- Japan
- Prior art keywords
- tool
- rolling
- rolling tool
- thread
- thread rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H5/00—Making gear wheels, racks, spline shafts or worms
- B21H5/02—Making gear wheels, racks, spline shafts or worms with cylindrical outline, e.g. by means of die rolls
- B21H5/027—Making gear wheels, racks, spline shafts or worms with cylindrical outline, e.g. by means of die rolls by rolling using reciprocating flat dies, e.g. racks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
- B21H3/022—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling combined with rolling splines, ribs, grooves or the like, e.g. using compound dies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
この発明は、ねじ転造工具とセレーション転造工具を並
列に配置したもので、被加工物全挾持(−1転造工具の
相対移動に伴って被加工物に回転を与えて、ころがり径
の異なるねじとセレーンヨンを同時に転造するようにし
た転造方法及び工具に関する。[Detailed Description of the Invention] (Industrial Application Field) This invention is a device in which a thread rolling tool and a serration rolling tool are arranged in parallel, and the workpiece is fully clamped (-1) to prevent relative movement of the rolling tool. Accordingly, the present invention relates to a rolling method and a tool for simultaneously rolling threads and serpentines having different rolling diameters by applying rotation to a workpiece.
(従来の技術)
転がり径の異なるセレーンヨンとねじを有する部材全転
造する際に、第中図、第壱図に示すようにセレーション
転造工具(1)とねじ転造工具(2)とを並列に配置し
、セレーションとねじ全同時に転造することが行われて
いる。例えば特開昭 60−72630号公報に開示さ
rしたものは、セレーションの転がり円径に合せてねじ
転造工具のリード角を製品形状の諸元に合せて補正した
ものである。(Prior art) When completely rolling a member having serration threads and threads with different rolling diameters, a serration rolling tool (1) and a thread rolling tool (2) are used as shown in Figures 1 and 2. They are arranged in parallel and the serrations and threads are rolled at the same time. For example, in JP-A-60-72630, the lead angle of the thread rolling tool is corrected to match the rolling circle diameter of the serrations and the specifications of the product shape.
しかし、該ねじ転造工具のリード角は微調整が不可能な
単体である。However, the lead angle of the thread rolling tool is a single unit that cannot be finely adjusted.
(発明が解決しようとする問題点)
かかる構造のため、従来のものでは被加工物の形状やか
たさによりリード角の微調整や転造中の軸方向挙動の吸
収が完全にできず、セレーションおよびねじの精度を低
下させることになった。(Problems to be Solved by the Invention) Due to this structure, conventional products cannot completely adjust the lead angle due to the shape and hardness of the workpiece or absorb axial behavior during rolling, resulting in serrations and This resulted in a decrease in the accuracy of the screw.
(作 用)
センタ?2場によって回転自在に支承さrした転がり径
の異なる被転造物αl−上下に挾んだ状態で一対のセレ
ーション転造工具(1)、ねじ転造工具(2)全長手方
向に移動させて、同軸上にあるセレーションとねじ全被
転造物の外周面に同時転造させる。転造中に被転造物(
13の形状や刀・たさの違いにより軸方向に無理な力が
加わった場合、ねじ転造工具(2)は被加工物の一回転
分の長さの位置全中心として幅方向に微動してかかる力
?吸収する。かくして第1図及び第2図に示す如く、図
面上の右1)1 K示す被転造物(13は、同じく左側
に示すように大径部にセレーション、小径部にねじが同
時に転造される0
(実施例)
次に本発明の実施例を図面について説明すると、従来と
同様にラック形状の歯形を形成したセレーション転造工
具(1)と通常のリード角全もつねじ溝を形成したねじ
転造工具(2)全並列に配置してセンタ(至)により回
転自在に支承された被転造物αJの外周面にねじやセレ
ーンヨンの転造加工全行うのであるが、ねじダイス(2
)は工具保持具(5)に載置され、その両端が第3図、
第5図に示すように保持具にポル)Eにより固定された
一対の取り付合(31、(4)にボルト(8)によって
取付けられる。その詳細は第5図に示すようにねじ転造
工具(2)の底面(9)から突き出た張出部ααと取り
付合(3)、又は(4)の上部から延びる張出部αυと
の間に、転動体全組み込んだフラットケージ(62ヲス
ベーサ(7)ヲ介してボルト(8)により固定しτいる
。一方ねじ転造工具(2)の底面(9)と工具保持具(
5(の上面α・υとの間にもフラットケージ([:I」
が長手方向に複数個介装されていて、両者7つ円滑な摺
動を可能にしている。(Effect) Center? A pair of serration rolling tools (1) and a thread rolling tool (2) are moved in the entire longitudinal direction with the rolled objects αl having different rolling diameters rotatably supported by two fields and sandwiched above and below. , The serrations and screws on the same axis are all rolled on the outer peripheral surface of the object to be rolled at the same time. During rolling, the rolled object (
If an unreasonable force is applied in the axial direction due to the difference in the shape of 13 or the blade/shape, the thread rolling tool (2) will move slightly in the width direction with the entire center of the length of one rotation of the workpiece. The force that it takes? Absorb. Thus, as shown in Figs. 1 and 2, the rolled object (13) shown on the right side of the drawing (13) has serrations on the large diameter part and threads on the small diameter part at the same time, as shown on the left side. 0 (Example) Next, an example of the present invention will be described with reference to the drawings.A serration rolling tool (1) with a rack-shaped tooth profile formed in the same manner as before, and a thread rolling tool with a thread groove having a full lead angle as usual. Forming tools (2) The thread dies (2) are used to roll threads and serpentines on the outer circumferential surface of the object αJ, which is arranged in parallel and rotatably supported by the center (to).
) is placed on the tool holder (5), and its both ends are shown in FIG.
As shown in Fig. 5, it is attached by bolts (8) to a pair of attachments (31, (4)) fixed to the holder by poles (E). A flat cage (62 It is fixed with the bolt (8) through the base plate (7).On the other hand, the bottom surface (9) of the thread rolling tool (2) and the tool holder (
5 (also has a flat cage between the upper surfaces α and υ ([:I”
A plurality of these are interposed in the longitudinal direction, allowing smooth sliding between the two.
さらにねじ転造工具(21の喰付端1)功−O・ら被転
造物(13の約1回転分の長さの位置附近においてねじ
転造工具(21の底面(9)と工具保持具(5)の上面
(141との間に装着されたノソクビンロを介してねじ
転造工具と工具保持具(5)とを係合している。このた
めねじ転造工具(2)は第2図に示す軸線(X−X)に
関し、ノックピンa5を支点として揺動できるため、該
工具の幅方向に微動して微調整ケ行うことができる。Further, when the thread rolling tool (21's biting end 1) is connected to the thread rolling tool (21's bottom surface (9) and the tool holder The thread rolling tool (5) is engaged with the tool holder (5) through the thread rolling tool installed between the top surface (141) and the thread rolling tool (2) as shown in FIG. Since the tool can be swung about the axis (X-X) shown in FIG. 2 with the dowel pin a5 as a fulcrum, fine adjustments can be made by making slight movements in the width direction of the tool.
ねじ転造工具(2)の反セレーンヨン転造工具側では工
具保持具(5)は側刃部え板αQにボルトα力によ、っ
て取付けられている(第3図参照)が、ねじ転造工具(
2)には第4図に示すように仕上端肋の手前近側刃部え
板αG側と座ぐり穴四側てそれぞれ皿ばねQυ、い1)
ヲ介してポル)Uをねじ込み、ねじ転、造工具(2)を
側刃部え板に締め付けるが、皿ばねQIIのたわみ分だ
けねじ転造工具がフラットケージ(6ン?介して幅方向
に微動することが許される。なお、皿ばねのたわみ量に
対する荷重は被転造物+J3の転造中、軸方向に刀・ひ
ろ荷重より小さく、皿ばねのたわみ量がなくならないも
の全採用する。なお、フラットケージ(6〕は工具保持
具(5Jの上囲電ねじ転造工具(2)下面との摺接全円
滑に行えるようにするものであるから、フラットケージ
に代えて四弗化エチレン等の自己潤、f性のある材14
金用いることができる。On the side of the thread rolling tool (2) opposite to the serenoid rolling tool, the tool holder (5) is attached to the side cutting plate αQ by the bolt α force (see Fig. 3). Rolling tool (
2), as shown in Fig. 4, a disc spring Qυ is installed on the edge plate αG side of the near side of the finished end rib and on the four sides of the counterbore hole, respectively.1)
The thread rolling tool (2) is tightened to the side blade plate, but the thread rolling tool (2) is tightened in the width direction through the flat cage (6 pins) by the deflection of the disc spring QII. Slight movement is allowed.The load relative to the amount of deflection of the disc spring is smaller than the sword/blade load in the axial direction during rolling of the object to be rolled + J3, and the amount of deflection of the disc spring is not eliminated. Since the flat cage (6) allows smooth sliding contact with the underside of the tool holder (5J's upper electric wire rolling tool (2)), tetrafluoroethylene, etc. can be used instead of the flat cage. Self-moisturizing, f-property material 14
Money can be used.
(効 果)
本発明は、上述のようにねじ転造工具が喰付端力・ら被
加工物の一回転分に相当する位置全中心に幅方向に移動
ができるようにしたのでリード角の微調整が可能となり
、ねじの精度の低下が防止され、精度の高い軸部材の量
産が実現さf″した。(Effects) As described above, the present invention enables the thread rolling tool to move in the width direction from the biting end force to the entire center of the workpiece corresponding to one rotation of the workpiece. Fine adjustment is now possible, a drop in screw accuracy is prevented, and mass production of highly accurate shaft members is realized.
第1図は本発明の実施例の斜視図、第2図は第1図の正
面図、第3図はこの発明の工具の要部の組付状態の針視
図、第4図はねじ転造工具の側刃部え板への取付状態を
示す要部の一部切断面図、第5図はねじ転造工具の取付
台への取付状態金示す側面図、第6図は従来の工具の組
付状態を示す斜視図、第7図は同正面図である。
■ ・・セレ〜ンヨン転造工具 2・・ねじ転造工具5
・・工具保持具 6・・・フラントケージ13
・・被転造物
15・・・ノックビン(支点)
16・・側刃部え板
代理人 弁理士 河 内 潤 二
葛4図
1)5図
奮6図
薄7図
曹FIG. 1 is a perspective view of an embodiment of the present invention, FIG. 2 is a front view of FIG. Fig. 5 is a side view showing the thread rolling tool attached to the mount, and Fig. 6 is a conventional tool. FIG. 7 is a perspective view showing the assembled state, and FIG. 7 is a front view of the same. ■... Serenity rolling tool 2... Thread rolling tool 5
...Tool holder 6...Flant cage 13
・・Rolled object 15・Knock bottle (fulcrum) 16・・Side blade plate agent Patent attorney Jun Kawachi 4 figures 1) 5 figures 6 figures thin 7 figures
Claims (4)
上に転造加工する方法において、セレーシヨン転造工具
と通常のリード角を有するねじ面を有するねじ転造工具
とを並列に、かつ上下一対配置し、被加工物を挟持しつ
つ長手方向に移動させて被転造物に回転を与え、加工中
に被転造物の1回転分の長さの位置を支点としてねじ転
造工具を工具の幅方向に微小に揺動させ、リード角の微
調整及び転造中の軸方向挙動を吸収させることを特徴と
するころがり径の異なるねじとセレーシヨンの同時転造
方法。(1) In a method of co-rolling threaded shafts and serrations with different rolling diameters, a serration rolling tool and a thread rolling tool having a thread surface with a normal lead angle are installed in parallel and in pairs above and below. The thread rolling tool is rotated by rotating the workpiece by moving it in the longitudinal direction while holding the workpiece, and during machining, the thread rolling tool is rotated around the width of the tool, using a position corresponding to the length of one rotation of the workpiece as a fulcrum. A method for simultaneously rolling screws and serrations with different rolling diameters, which is characterized by making slight swings in the direction to finely adjust the lead angle and absorbing axial behavior during rolling.
配置してころがり径の異なるねじとセレーシヨンを同時
に転造する工具において、ねじ転造工具を工具保持具に
載置し、被加工物の1回転分の長さに相当する位置を支
点としてねじ転造工具を揺動可能に支持し、かつねじ転
造工具の長手方向両端をラック保持具の両端に摺動可能
に係合すると共に、ねじ転造工具の反セレーシヨン転造
工具側にねじ転造工具側部押え板を設けたことを特徴と
するころがり径の異なるねじとセレーシヨンの同時転造
工具。(2) In a tool that simultaneously rolls threads and serrations with different rolling diameters by arranging a serration rolling tool and a thread rolling tool in parallel, the thread rolling tool is placed on a tool holder, and the workpiece is The thread rolling tool is swingably supported using a position corresponding to the length of one rotation as a fulcrum, and both longitudinal ends of the thread rolling tool are slidably engaged with both ends of the rack holder. A simultaneous thread rolling tool for threads with different rolling diameters and serrations, characterized in that a thread rolling tool side presser plate is provided on the anti-serration rolling tool side of the thread rolling tool.
可能とした特許請求の範囲第2項記載のころがり径の異
なるねじとセレーシヨンの同時転造工具。(3) The simultaneous rolling tool for threads with different rolling diameters and serrations according to claim 2, wherein the thread rolling tool is slidable via a flat cage.
滑性を有する部材を介して摺動可能とした特許請求の範
囲第2項記載のころがり径の異なるねじとセレーシヨン
の同時転造工具。(4) A tool for simultaneously rolling threads and serrations with different rolling diameters according to claim 2, wherein the thread rolling tool is slidable through a self-lubricating member such as tetrafluoroethylene. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60285737A JPS62144835A (en) | 1985-12-20 | 1985-12-20 | Simultaneous rolling method for thread having different rolling diameter and serration and its tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60285737A JPS62144835A (en) | 1985-12-20 | 1985-12-20 | Simultaneous rolling method for thread having different rolling diameter and serration and its tool |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62144835A true JPS62144835A (en) | 1987-06-29 |
Family
ID=17695390
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60285737A Pending JPS62144835A (en) | 1985-12-20 | 1985-12-20 | Simultaneous rolling method for thread having different rolling diameter and serration and its tool |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62144835A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2828419A1 (en) * | 2001-08-07 | 2003-02-14 | Escofier Tech Sa | Cold forming tool for metal stock has tooth height increasing from penetration zone to calibration zone of tool |
JP2007216289A (en) * | 2006-02-20 | 2007-08-30 | Toyota Motor Corp | Form rolling tool, and simultaneous form rolling method of screw or worm with spline having small number of gears |
-
1985
- 1985-12-20 JP JP60285737A patent/JPS62144835A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2828419A1 (en) * | 2001-08-07 | 2003-02-14 | Escofier Tech Sa | Cold forming tool for metal stock has tooth height increasing from penetration zone to calibration zone of tool |
WO2003013758A1 (en) * | 2001-08-07 | 2003-02-20 | Escofier Technologie (Sas) | Cold forming tool, machine and method |
JP2007216289A (en) * | 2006-02-20 | 2007-08-30 | Toyota Motor Corp | Form rolling tool, and simultaneous form rolling method of screw or worm with spline having small number of gears |
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