JPS62134101A - Production of thick steel plate having excellent internal soundness - Google Patents
Production of thick steel plate having excellent internal soundnessInfo
- Publication number
- JPS62134101A JPS62134101A JP27335585A JP27335585A JPS62134101A JP S62134101 A JPS62134101 A JP S62134101A JP 27335585 A JP27335585 A JP 27335585A JP 27335585 A JP27335585 A JP 27335585A JP S62134101 A JPS62134101 A JP S62134101A
- Authority
- JP
- Japan
- Prior art keywords
- steel
- ingot
- internal soundness
- steel plate
- steel ingot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 41
- 239000010959 steel Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 238000007711 solidification Methods 0.000 claims abstract description 6
- 230000008023 solidification Effects 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 17
- 238000005098 hot rolling Methods 0.000 abstract description 3
- 238000005266 casting Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 12
- 230000007547 defect Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 238000005242 forging Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 3
- RMLPZKRPSQVRAB-UHFFFAOYSA-N tris(3-methylphenyl) phosphate Chemical compound CC1=CC=CC(OP(=O)(OC=2C=C(C)C=CC=2)OC=2C=C(C)C=CC=2)=C1 RMLPZKRPSQVRAB-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
- B21B1/024—Forging or pressing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、内部健全性の優れた厚鋼板の製造方法に関す
るものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing a thick steel plate with excellent internal soundness.
[従来の技術]
近年、海洋構造物や各種圧力容器の大型化に伴い、使用
される板厚も増大傾向にあり200mmを超える要求が
ある。このような極厚の鋼板においては、現有の圧延機
で圧延した場合、圧延の効果が不十分で、鋼塊中に生成
したミクロポロシティ−が鋼板に残存しυST欠陥を生
じる。この対策として、すでに特開昭52−94649
.同55−106601、特公昭53−12258.同
53−12259など圧延技術を工夫する対策が提案さ
れており、ある程度の効果は得られているが、圧延技術
のみの対策となっているためもあって、内部健全性の優
れた鋼板の板厚限界を大幅に引き上げるに至っておらず
、需要家の要求を十分には満たしていない。[Prior Art] In recent years, as offshore structures and various pressure vessels have become larger, the thickness of the plates used has also tended to increase, and there is a demand for plates exceeding 200 mm. When such an extremely thick steel plate is rolled with an existing rolling mill, the rolling effect is insufficient, and the microporosity generated in the steel ingot remains in the steel plate, causing υST defects. As a countermeasure to this problem, the Japanese Patent Application Publication No. 52-94649 has already been published.
.. 55-106601, Special Publication No. 53-12258. 53-12259, etc., have been proposed to improve the rolling technology, and some effects have been obtained. The thickness limit has not yet been raised significantly, and the demands of customers have not been fully met.
さらに、ここ数年、厚板の新しいプロセスとしてT M
CP (Thermo Mechanical Co
ntroll Process加工熱処理)工程の採用
が盛んであるが、この工程においては、制御圧延を行う
ため圧延温度が低くポロシティ−の圧着に対する圧延効
果がより小さく、また圧延後直ちに制御冷却のため水冷
されるので鋼板中の水素が放出されに<<1通常工程に
較べ内部健全性の確保が一層困難であり、80キロハイ
テンなどの高級鋼では50mm程度が内部健全性確保の
上限となる。Furthermore, in recent years, TM has become a new process for thick plates.
CP (Thermo Mechanical Co.
In this process, controlled rolling is performed, so the rolling temperature is low and the rolling effect on porosity crimping is smaller, and the rolling process is water-cooled immediately after rolling for controlled cooling. As a result, hydrogen in the steel plate is released, making it more difficult to ensure internal soundness than in the normal process, and for high-grade steels such as 80 kg high tensile steel, the upper limit for ensuring internal soundness is about 50 mm.
[本発明が解決しようとする問題点)
本発明は、従来技術では不可能であった内部健全件の優
れた、通常工程においては150mm以上、TMCP工
程においては50mm以上の鋼板の製造を目的としたも
のである。[Problems to be solved by the present invention] The purpose of the present invention is to manufacture a steel plate with excellent internal soundness, which has not been possible with conventional techniques, and has a thickness of 150 mm or more in the normal process and 50 mm or more in the TMCP process. This is what I did.
[問題を解決するための手段]
前述のように、最終製品にUST欠陥が生じるのは、鋼
塊中に生成したミクロポロシティ−が鋼板に残存するこ
とが主たる原因である。このミクロポロシティ−は、製
品板厚が厚い場合、現有の圧延機で圧着させることは困
難で、その対策としては鋼塊中のミクロポロシティ−の
発生を皆無にするか、圧延前に圧着させる方法しかない
。前者は、現状の造塊法ではほとんど不可能であり、後
者としては大型の鍛造装置を用いてスラブを鍛造する予
備鍛錬があげられるが非常に高価な鍛造設備が必要な他
、鋼塊の加熱や歩留り低下などコスト上の不利も大きい
。[Means for Solving the Problem] As mentioned above, the main reason why UST defects occur in the final product is that microporosity generated in the steel ingot remains in the steel plate. If the product plate is thick, it is difficult to compress this microporosity using existing rolling mills.The countermeasures are to either completely eliminate the occurrence of microporosity in the steel ingot, or to compress it before rolling. There is only one. The former is almost impossible with the current ingot forging method, and the latter involves preliminary forging of a slab using large forging equipment, but it requires very expensive forging equipment and requires heating of the steel ingot. There are also significant cost disadvantages such as lower yields and lower yields.
本発明は、この点を考慮して、より効果的、経済的にミ
クロポロシティ−を圧延前に圧着する方法を見出したも
のである。すなわち、その特徴は紡型に注入した溶鋼が
凝固後、直ちに型抜きを行い、上下一対の平行な加圧面
を持つ面状加圧装置により、すみやかに鋼塊の厚み(短
片)方向に軽圧下を加えた後熱間圧延することにある。In consideration of this point, the present invention has discovered a more effective and economical method of compressing microporosity before rolling. In other words, the feature is that after the molten steel injected into the spinning mold solidifies, it is immediately removed from the mold, and a planar pressurizing device with a pair of upper and lower parallel pressurizing surfaces immediately applies light reduction in the thickness (short piece) direction of the steel ingot. The process involves hot rolling after adding .
[作用コ 本発明の作用を以下に説明する。[Action Co. The operation of the present invention will be explained below.
本発明は従来のスラブの予備鍛錬と較へ次の特徴を持つ
。すなわち
(1)凝固直後に圧下するため、fi塊の温度が全製造
工程のなかで最も高く圧下が容易である。The present invention has the following features compared to conventional slab pre-forging. That is, (1) since the pressure is reduced immediately after solidification, the temperature of the fi lump is the highest among all the manufacturing processes, and reduction is easy.
(2)同時に、中心部は凝固直後で最も高温であり表裏
面ばそれよりもやや温度がひくい温度勾配を持つため、
同一圧下でも中心のミクロポロシティ−が圧着し易い。(2) At the same time, the center has the highest temperature immediately after solidification, and the front and back surfaces have a temperature gradient that is slightly cooler.
Even under the same pressure, the microporosity in the center is easily crimped.
(3)このため、わずかな軽圧下によってミクロポロシ
ティ−の圧着が可能となり、小規模の経済的な圧下装置
によって実現が可能である。(3) Therefore, microporosity can be crimped with a slight light reduction, and this can be achieved using a small-scale, economical reduction device.
(4)さらに、軽圧下のため鋼塊の変形も少なく、歩留
りの低下も小さい。(4) Furthermore, due to the light reduction, there is little deformation of the steel ingot, and the decrease in yield is also small.
(5)また加熱コストが不用なのは云うまでも無い。(5) Needless to say, heating costs are unnecessary.
さて、本発明の特徴である型抜き直後に行う面圧下につ
いては、発明者等の検討により、以下の条件が必要であ
ることを実験的に見出している。Now, with regard to the surface pressure applied immediately after die cutting, which is a feature of the present invention, the inventors have experimentally discovered through studies that the following conditions are necessary.
すなわち
1)面状加圧装置の加圧面の長さLmmは、鋼塊の厚み
(短片)をtIIlmとすると、L/l≧1.0を満た
す必要がある(第1図)。この理由は、L/lかく1.
0では鋼塊の中心に対する圧下の浸透が不十分であるが
、L/lが1.0を越えると圧下の効果が鋼塊の中心ま
で十分いきわたり、センターポロシティ−が圧着するか
らである。なお第1図において、縦軸の欠陥密集度γは
以下の条件で鋼板を探傷した結果より求めたものである
。That is, 1) The length Lmm of the pressing surface of the planar pressing device needs to satisfy L/l≧1.0, where the thickness (short piece) of the steel ingot is tIIlm (FIG. 1). The reason for this is L/l.
When L/l is 0, the penetration of the reduction into the center of the steel ingot is insufficient, but when L/l exceeds 1.0, the effect of reduction is sufficiently spread to the center of the steel ingot, and the center porosity is crimped. In FIG. 1, the defect density γ on the vertical axis was determined from the results of flaw detection on a steel plate under the following conditions.
UST探傷感度:JIS00801.−1974+6d
B
欠陥評価二〇・・・25%くF工<SO%Δ・・・50
%<Fl<100%
×・・・100%≦F□
欠陥密集度:γ=N/S
N:Δ欠陥の個数(02個は61個と等価、62個は×
1個と等価)
S:鋼板表面積(m′)
面状加圧装置の幅(B)は鋼塊幅以上であることが、操
業上は有利であるが、B/L≧1であれば、本発明の効
果を損うことは無い。UST flaw detection sensitivity: JIS00801. -1974+6d
B Defect evaluation 20...25% F work<SO%Δ...50
%<Fl<100% ×...100%≦F□ Defect density: γ=N/S N:Δ Number of defects (02 is equivalent to 61, 62 is ×
(Equivalent to 1 piece) S: Steel plate surface area (m') It is advantageous for operation that the width (B) of the planar pressurizing device is equal to or larger than the steel ingot width, but if B/L≧1, This does not impair the effects of the present invention.
2)また、面状加圧装置による圧下量Δhmmについて
は、実験結果によりΔh/l≧0.01で効果のあるこ
とが確認された(第2図)。ここで、Δhはすべて1回
の加圧により加えたものであるが、複数回に分けて加圧
してもその効果は変わらない。2) Furthermore, as for the reduction amount Δhmm by the planar pressurizing device, it was confirmed from the experimental results that it is effective when Δh/l≧0.01 (FIG. 2). Here, all Δh is applied by one pressurization, but the effect does not change even if the pressure is applied in multiple times.
このようにして面状軽圧下された鋼塊は、その後従来の
プロセスと同様、分塊工場にてスラブに圧延された後、
厚板工場にて極厚鋼板に圧延されるほか、熱塊のトップ
部を切断した後、直ちに厚板工場で最終製品に圧延され
る。いずれの場合も、鋼塊が面状軽圧下された状態でセ
ンターポロシティ−が圧着されているため、最終製品で
のUST欠陥は発生しない。The steel ingot that has been lightly rolled in this way is then rolled into a slab at a blooming factory, as in the conventional process.
In addition to being rolled into extra-thick steel plates at a plate mill, the top of the hot ingot is cut and immediately rolled into final products at a plate mill. In either case, since the center porosity is crimped while the steel ingot is lightly rolled down, no UST defects occur in the final product.
第3図に設備例の概要を示す。1は鋼塊(原厚tの部分
と軽圧下を加えΔh減厚された部分のものを示す)で水
平方向に置かれ上下に配置された面状加圧装置2によっ
て軽圧下が加えられる。Figure 3 shows an overview of an example of equipment. Reference numeral 1 denotes a steel ingot (a portion of original thickness t and a portion whose thickness has been reduced by Δh after being subjected to light reduction) is placed horizontally and subjected to light reduction by planar pressure devices 2 arranged above and below.
[実施例] 本発明の実施例を比較例とともに第1表に示す。[Example] Examples of the present invention are shown in Table 1 along with comparative examples.
本発明に基づき溶鋼凝固後面状軽圧下を行った鋼塊を用
いて製造した鋼板は、通常工程では150mat以上、
TMCP工程にては50mm以上においても優れた内部
健全性を示している。一方、比較例のものは、いずれか
の条件に欠けるためUST欠陥を生じている。A steel plate manufactured using a steel ingot subjected to light surface reduction after solidification of molten steel based on the present invention has a thickness of 150 mat or more in a normal process,
In the TMCP process, excellent internal soundness is shown even at lengths of 50 mm or more. On the other hand, the comparative example lacks one of the conditions and therefore has a UST defect.
[発明の効果]
以上説明したごとく、本発明によれば、従来圧延法のみ
では不可能であり、またスラブの予備鍛錬を行った場合
には設備費、歩留り低下、加熱コストなどで問題の多い
、通常工程では150mm以上、TMCP工程では50
mm以上の極厚鋼板の内部健全性の確保を、経済的に有
利に解決することができる。[Effects of the Invention] As explained above, according to the present invention, it is possible to achieve a process that cannot be achieved using only the conventional rolling method, and when preliminary forging of the slab is performed, there are many problems such as equipment costs, yield reduction, and heating costs. , 150mm or more in normal process, 50mm in TMCP process
Ensuring the internal integrity of extremely thick steel plates of mm or more can be economically advantageously solved.
第1図は面状加圧装置加圧面長さLと鋼塊厚みしの比(
L/1)と鋼板の内部健全性(欠陥密集度)の関係を示
す。
第2図は面状加圧装置圧下量Δhと鋼塊厚みtの比(Δ
’h / t )と鋼板の内部健全性(欠陥密集度)の
関係を示す。
第3図は面状加圧装置の概要を示す。Figure 1 shows the ratio (
The relationship between L/1) and the internal soundness (defect density) of the steel plate is shown. Figure 2 shows the ratio (Δ
'h/t) and the internal soundness (defect density) of the steel plate. FIG. 3 shows an outline of the planar pressurizing device.
Claims (1)
抜きを行い、すみやかに平行な一対の面状加圧装置によ
り厚み方向に軽圧下を加えた後熱間圧延することを特徴
とする、内部健全性の優れた厚鋼板の製造方法The steel ingot method is characterized in that after the molten steel completes solidification in the mold, it is immediately removed from the mold, immediately subjected to a light reduction in the thickness direction using a pair of parallel planar pressurizers, and then hot rolled. , a method for manufacturing thick steel plates with excellent internal soundness
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27335585A JPS62134101A (en) | 1985-12-06 | 1985-12-06 | Production of thick steel plate having excellent internal soundness |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27335585A JPS62134101A (en) | 1985-12-06 | 1985-12-06 | Production of thick steel plate having excellent internal soundness |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62134101A true JPS62134101A (en) | 1987-06-17 |
Family
ID=17526741
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27335585A Pending JPS62134101A (en) | 1985-12-06 | 1985-12-06 | Production of thick steel plate having excellent internal soundness |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62134101A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1927413A1 (en) | 2006-12-01 | 2008-06-04 | Topy Kogyo Kabushiki Kaisha | Press forging method |
-
1985
- 1985-12-06 JP JP27335585A patent/JPS62134101A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1927413A1 (en) | 2006-12-01 | 2008-06-04 | Topy Kogyo Kabushiki Kaisha | Press forging method |
US8047042B2 (en) | 2006-12-01 | 2011-11-01 | Topy Kogyo Kabushiki Kaisha | Press forging method |
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