JPS62133020A - Production of 6t bolt made of low carbon aluminum killed steel - Google Patents

Production of 6t bolt made of low carbon aluminum killed steel

Info

Publication number
JPS62133020A
JPS62133020A JP27377185A JP27377185A JPS62133020A JP S62133020 A JPS62133020 A JP S62133020A JP 27377185 A JP27377185 A JP 27377185A JP 27377185 A JP27377185 A JP 27377185A JP S62133020 A JPS62133020 A JP S62133020A
Authority
JP
Japan
Prior art keywords
bolt
tensile strength
killed steel
aluminum killed
low carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP27377185A
Other languages
Japanese (ja)
Other versions
JPH0480965B2 (en
Inventor
Hiroshi Kajino
弘 梶野
Shinichi Kondo
伸一 近藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aoyama Seisakusho Co Ltd
Original Assignee
Aoyama Seisakusho Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aoyama Seisakusho Co Ltd filed Critical Aoyama Seisakusho Co Ltd
Priority to JP27377185A priority Critical patent/JPS62133020A/en
Publication of JPS62133020A publication Critical patent/JPS62133020A/en
Publication of JPH0480965B2 publication Critical patent/JPH0480965B2/ja
Granted legal-status Critical Current

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  • Heat Treatment Of Steel (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

PURPOSE:To easily produce a 6T bolt having prescribed strength at a low cost by subjecting a low carbon aluminum killed steel wire of a specific carbon equiv. to Stelmor cooling, adjusting the tensile strength thereof and working the wire to a bolt shape then subjecting the bolt to a bluing treatment. CONSTITUTION:The low carbon aluminum killed steel wire of which the carbon equiv. defined as C%+1/6Mn% is 0.32+ or -0.03% is subjected to still more cooling in a steel making stage by which stable pearlite structure is obtd. The tensile strength of the above-mentioned wire is adjusted to 50+ or -3kg/mm<2> the tensile strength and to about 0.7kg/mm<2>/% rising tensile strength in the stage of rolling. The material is then worked to the shape of the bolt by drawing, cold-pressing and thread rolling. The bolt shape body is thereafter subjected to the bluing treatment in a blue brittleness range temp. of about 250-400 deg.C to recover the yield point and elastic limit. The 6T bolt made of the low carbon aluminum killed steel wire having the prescribed strength is obtd. while the working crack of the head part and the decrease of the lifetime of working tools are prevented by the above-mentioned simple stage which eliminates the need for an annealing stage for spheroidization.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はJISのボルトナツト規格により引張強さ60
 kg / w2以上、降伏点36kl’/ms”以上
のものと規定されている6Tボルトを低コストで製造す
ることができる低炭素アルミキルド鋼製の6Tポル]・
の製造方法に関するものである。
Detailed Description of the Invention (Industrial Application Field) The present invention has a tensile strength of 60 according to the JIS bolt/nut standard.
6T pole made of low carbon aluminum killed steel that can manufacture 6T bolts with a specified weight of kg/w2 or more and a yield point of 36 kl'/ms or more at a low cost]・
The present invention relates to a manufacturing method.

(従来の技術) 従来、6Tボルトは5WRCH45に等の冷間圧造用炭
素鋼線材に加工時におけるボルト頭部の加工割れ等を防
止するために球状化焼鈍処理を施して冷間鍛造性を向上
させたうえで伸線、圧造、ねじ転造を行い、この加工に
よるボルト首部の硬化を頭飛びが発生しないレベルまで
緩和するために400〜600℃の応力除去焼鈍を施す
方法により製造されている。ところがこのような従来法
においては、球状化焼鈍により材料費が20〜40円/
 kgもアップするため、ボルトのコストが高いものと
なる欠点があった。
(Prior art) Conventionally, 6T bolts are made of carbon steel wire rods for cold heading, such as 5WRCH45, and are subjected to spheroidizing annealing treatment to improve cold forging properties in order to prevent processing cracks in the bolt heads during processing. After that, wire drawing, heading, and thread rolling are performed, and stress relief annealing is performed at 400 to 600°C to reduce the hardening of the bolt neck caused by this process to a level that does not cause head popping. . However, in this conventional method, the material cost is 20 to 40 yen per spheroidizing annealing.
Since the weight also increases, there is a drawback that the cost of the bolt becomes high.

(発明が解決しようとする問題点) 本発明は上記のような従来の6Tボルトの製造方法の問
題点を解決して、球状化焼鈍工程を省略した簡単な工程
によりボルト頭部の加工割れや加工型命数の低下を防止
しつつJTSに規定される強度を十分に満足することの
できる低炭素アルミキルド鋼製の6Tボルトの製造方法
を目的として完成されたものである。
(Problems to be Solved by the Invention) The present invention solves the problems of the conventional 6T bolt manufacturing method as described above, and eliminates machining cracks in the bolt head through a simple process that omits the spheroidizing annealing process. This was completed with the aim of creating a method for manufacturing 6T bolts made of low carbon aluminum killed steel that can sufficiently satisfy the strength specified by JTS while preventing a decrease in processing die life.

(問題点を解決するための手段) 本発明は0%+1 / 6 M n%として定義される
炭素当量が0.32±0.03%である低炭素アルミキ
ルド鋼線材をスチルモア冷却により安定したパーライト
組織とするとともに、その抗張力を50±3 kg/龍
2、昇抗張力を約0.7 kg / w ” /%に調
整し、この材料を伸線、圧造、ねじ転造の工程によりボ
ルトの形状に加工したうえ、青熱脆性域温度でプルーイ
ング処理することを特徴とするものである。
(Means for Solving the Problems) The present invention utilizes a low carbon aluminum killed steel wire rod having a carbon equivalent defined as 0% + 1/6 Mn% of 0.32±0.03% to stabilize pearlite by Stillmore cooling. After adjusting the tensile strength to 50±3 kg/dragon2 and the increasing tensile strength to approximately 0.7 kg/w''/%, the material was shaped into a bolt through the processes of wire drawing, heading, and thread rolling. It is characterized by being processed to a temperature of blue brittleness and then subjected to a pluing treatment at a temperature in the blue brittle region.

本発明においては前記のようにコストアンプの原因とな
っている球状化焼鈍工程を省いても5WRCH45にの
ような冷間圧造用炭素鋼線材に球状化焼鈍処理を施した
素材と同程度の延性を持たせることのできる素材として
、5WRCH15A〜2OAのような低炭素アルミキル
ド鋼の線材が用いられる。この素材にボルト加工時にお
いて加工割れや加工型命数の低下を生じさせない安定し
た加工性を維持させるために、本発明においては素材の
特性に最も大きい影響を及ぼす化学成分を0%+1 /
 6 M n%として定義される炭素当量にla算して
、0.32±0,03%の範囲に納めるように厳しくコ
ントロールする。炭素当量が0.35%を越えると抗張
力が高くなるため加工割れや型命数が低下することとな
り、逆に炭素当量が0.29%未満であると6Tボルト
に必要とされる抗張力が得られないこととなる。また本
発明においては上記の素材に製鋼段階において強制的に
材料を空冷するスチルモア冷却を行うことにより低炭素
アルミキルド鋼を安定したパーライト組織とし、これら
の手段によってボルト形状に加工する前の線材の抗張力
を50±3kir/龍2、昇抗張力を約0.7kgん1
/%に調整する。この段階において線材の抗張力が53
kg/fl”を越えると後の伸線工程を経たときの抗張
力が高くなり過ぎて加工による頭部割れ、加工型命数の
低下等の問題を生ずる。逆にこの段階における線材の抗
張力が47 kg / *m”未満であると6Tボルト
に必要とされる抗張力を達成することが困難となる。ま
た昇抗張力は図面に示されるように伸線加工による減面
率(断面積の減少割合)1%当りの抗張力の上昇量とし
て定義される物性値であって、材料によってほぼ決定さ
れる値であるが、上記のような本発明に用いられる低炭
素アルミキルド鋼線材においては一般的に0.6〜0.
9 kg/n+2/%となるので、焼ならし方法を調節
することにより約0.7 kg/mm2/%に調節する
ものとする。次にこの線材を伸線加工するのであるが、
図面からも分かるように、抗張力が50±3kg /龍
2、昇抗張力を約0.7kg/龍2/%となるように管
理された線材を伸線加工して6Tボルトに要求される6
0 kIr/ w ”の抗張力を得るには減面率が19
〜23%となるよう圧延を管理する必要がある。また逆
に言えば、減面率が20%程度の一定値となるよう設定
された工程においては素材となる線材の昇抗張力を約0
.7 kg/am” /%に調整しなければ6Tボルト
に要求される抗張力に達しなかったり、あるいは抗張力
が大きくなり過ぎて加工性の悪化を招く等の問題を生ず
ることになる。このようにして伸線したのち、常法に従
ってボルト頭部の圧造及び転造を行い、ボルト形状への
加工が行われる。
In the present invention, even if the spheroidizing annealing process, which is a cause of cost increase as described above, is omitted, the ductility is comparable to that of a material obtained by subjecting a carbon steel wire rod for cold heading to spheroidizing annealing, such as 5WRCH45. A low carbon aluminum killed steel wire such as 5WRCH15A to 2OA is used as a material that can have the following properties. In order to maintain stable workability of this material without causing processing cracks or reduction in processing die life during bolt processing, in the present invention, the chemical components that have the greatest effect on the properties of the material are reduced to 0% + 1 /
The carbon equivalent, defined as 6M n%, is calculated and strictly controlled to be within the range of 0.32±0.03%. If the carbon equivalent exceeds 0.35%, the tensile strength will increase, leading to processing cracks and reduced mold life. Conversely, if the carbon equivalent is less than 0.29%, the tensile strength required for 6T bolts will not be obtained. There will be no. In addition, in the present invention, the above-mentioned material is subjected to Stillmore cooling, which is forced air cooling of the material during the steel manufacturing stage, to make the low carbon aluminum killed steel into a stable pearlite structure, and by these means, the tensile strength of the wire material before being processed into a bolt shape is reduced. 50±3kir/Ryu2, increasing tensile strength about 0.7kg1
/%. At this stage, the tensile strength of the wire is 53
If the tensile strength exceeds 47 kg/fl, the tensile strength during the subsequent wire drawing process will become too high, leading to problems such as cracking of the head during processing and a reduction in the lifespan of the processing die.On the other hand, the tensile strength of the wire at this stage is 47 kg. /*m”, it becomes difficult to achieve the tensile strength required for 6T bolts. In addition, as shown in the drawing, elevated tensile strength is a physical property value defined as the amount of increase in tensile strength per 1% area reduction (reduction rate of cross-sectional area) due to wire drawing, and is a value that is approximately determined by the material. However, in the low carbon aluminum killed steel wire rod used in the present invention as described above, it is generally 0.6 to 0.
Since it is 9 kg/n+2/%, it is adjusted to about 0.7 kg/mm2/% by adjusting the normalizing method. Next, this wire is drawn.
As can be seen from the drawing, wire rods with a tensile strength of 50 ± 3 kg/Ryu 2 and an elevated tensile strength of approximately 0.7 kg/Ryu 2/% are drawn and processed to obtain the required 6T bolt.
To obtain a tensile strength of 0 kIr/w'', the area reduction must be 19
It is necessary to manage the rolling so that it is ~23%. Conversely, in a process where the area reduction rate is set to a constant value of about 20%, the tensile strength of the wire material is reduced to about 0.
.. If it is not adjusted to 7 kg/am"/%, problems will occur, such as the tensile strength required for 6T bolts not being achieved, or the tensile strength becoming too large, resulting in poor workability. After wire drawing, the bolt head is pressed and rolled according to conventional methods, and processed into a bolt shape.

上記の加工の結果、ボルト頭部は加工硬化によって強度
が上昇するが、ボルト軸部は圧縮応力を受けるために降
伏点及び弾性限が著しく低下しこのままでは6Tボルト
に必要な強度が保証できない。そこで本発明においては
得られたボルトを250〜400 ’Cの青熱晩性域温
度でプルーイング処理することにより降伏点及び弾性限
を回復させる。一般にキルド鋼ではAI又はSiが鋼中
のNを脱酸により十分に固定するので歪時効硬化が少い
とされているが、本発明の低炭素アルミキルド鋼を上記
のように青熱脆性域温度でプルーイング処理すると伸線
及び圧造時に鋼中のセメンタイトが分解して生じたCが
固定され、炭化物の析出硬化によって降伏点、弾性限等
が著しく回復する現象が認められる。しかもこのプルー
イング処理を行うとボルト頭部の加工歪も固定されるの
で頭飛びの防止にも効果的である。このようにして得ら
れたボルトは後の実施例にも示されるように60kg 
/ 龍2をはるかに越える引張強さを備え、6Tボルト
としての規格を十分に満足できるものである。
As a result of the above-mentioned processing, the strength of the bolt head increases due to work hardening, but the yield point and elastic limit of the bolt shaft section are significantly lowered due to compressive stress, and the strength required for a 6T bolt cannot be guaranteed if this continues. Therefore, in the present invention, the yield point and elastic limit are restored by subjecting the obtained bolt to a pluing treatment at a temperature in the late blue zone of 250 to 400'C. Generally, in killed steel, AI or Si sufficiently fixes N in the steel through deoxidation, so that strain age hardening is said to be small. When subjected to the pluing treatment, carbon generated by decomposition of cementite in the steel during wire drawing and heading is fixed, and a phenomenon is observed in which the yield point, elastic limit, etc. are significantly recovered by precipitation hardening of carbides. Furthermore, this pluing process also fixes machining distortion in the bolt head, which is effective in preventing the head from flying off. The bolt thus obtained weighs 60 kg, as shown in later examples.
/ It has a tensile strength that far exceeds that of Ryu 2, and fully satisfies the standards for a 6T bolt.

(実施例) 次に本発明の実施例を示す。(Example) Next, examples of the present invention will be shown.

JISに5WRCH18Aとして規定される0、18%
C,0,03%S i 、 0.74%M n 、 0
.02%p 、 o、oi%S 、 0.05%AI、
残部Feの組成の低炭素アルミギルド鋼線材(炭素当量
0.30)をスチルモア冷却によりパーライト組成とす
るとともに、その抗張力を50kgん1、昇抗張力を0
.7 kg / *薦” 7%に調整した。この線材を
減面率が19%となるように精密に管理しつつ伸線加工
したうえ常法に従って圧造、ねじ転造を行い引張強さ6
1.1 kg / tm ”、0.2%耐力49.Ok
gん1、破断伸び8.0%、降伏比(0,2%耐力/引
張強さ) 79.5%のボルトを得た。次にこれを20
0℃、300℃、400℃、550℃でそれぞれ熱処理
したところ、次表のとおり300〜400℃の青熱脆性
域においてプルーイング処理されたものは6Tボルトの
規格を十分に越える強度を示した。なお圧造、ねじ転造
の際にボルト頭部の加工割れは全く発生せず、加工型命
数も従来の5WRC845Kを球状化焼鈍処理した素t
オを用いる場合と変らなかった。
0.18% specified in JIS as 5WRCH18A
C, 0.03%S i , 0.74%M n , 0
.. 02%p, o, oi%S, 0.05%AI,
A low carbon aluminum guild steel wire rod (carbon equivalent: 0.30) with a composition of balance Fe was made into a pearlite composition by stillmore cooling, and the tensile strength was reduced to 50 kg1, and the elevated tensile strength was reduced to 0.
.. 7 kg / *recommended” The wire rod was adjusted to 7%.This wire was drawn while precisely controlling the area reduction rate to be 19%, and then subjected to heading and thread rolling according to conventional methods, and the tensile strength was 6.
1.1 kg/tm”, 0.2% proof stress 49.Ok
A bolt with a diameter of 1.3 g, a breaking elongation of 8.0%, and a yield ratio (0.2% proof stress/tensile strength) of 79.5% was obtained. Next, add this to 20
When heat-treated at 0°C, 300°C, 400°C, and 550°C, as shown in the following table, those subjected to pluing in the blue brittle region of 300 to 400°C showed strength that fully exceeded the standard for 6T bolts. In addition, no machining cracks occurred on the bolt head during heading and thread rolling, and the machining die life was the same as that of the conventional 5WRC845K, which was subjected to spheroidizing annealing.
It was no different from when using O.

(発明の効果) 本発明は以上の説明からも明らかなように、炭素当量を
厳しく管理された特殊な素材にスチルモア冷却を施し抗
張力、昇抗張力を所定範囲内に調整し、これを伸線、圧
造、ねじ転造によりボルトの形状に加工したうえで更に
特殊な熱処理を施すことにより球状化焼鈍工程を省略し
てJIS規格を満足することのできる6Tボルトを製造
できるようにしたものである。従って本発明によればコ
ストアップの要因となっている球状化焼鈍工程を必要と
しないので6Tボルトの製造コストを大幅に引下げるこ
とができるものであるから、従来の問題点を解決した低
炭素アルミキルド鋼製の6Tボルトの製造方法として、
業界に寄与するところは大である。
(Effects of the Invention) As is clear from the above description, the present invention applies stillmore cooling to a special material whose carbon equivalent is strictly controlled, adjusts the tensile strength and elevated tensile strength within a predetermined range, and then wire-draws, It is possible to manufacture a 6T bolt that satisfies JIS standards by processing it into a bolt shape by forging and thread rolling and then subjecting it to special heat treatment, thereby omitting the spheroidizing annealing process. Therefore, according to the present invention, there is no need for the spheroidizing annealing process that causes cost increases, and the manufacturing cost of 6T bolts can be significantly reduced. As a manufacturing method for 6T bolts made of aluminum killed steel,
It makes a huge contribution to the industry.

【図面の簡単な説明】[Brief explanation of drawings]

図面は伸線加工時の減面率と抗張力との関係を示すグラ
フである。
The drawing is a graph showing the relationship between area reduction rate and tensile strength during wire drawing.

Claims (1)

【特許請求の範囲】[Claims] C%+1/6Mn%として定義される炭素当量が0.3
2±0.03%である低炭素アルミキルド鋼線材をスチ
ルモア冷却により安定したパーライト組織とするととも
に、その抗張力を50±3kg/mm^2、昇抗張力を
約0.7kg/mm^2/%に調整し、この材料を伸線
、圧造、ねじ転造の工程によりボルトの形状に加工した
うえ、青熱脆性域温度でプルーイング処理することを特
徴とする低炭素アルミキルド鋼製の6Tボルトの製造方
法。
Carbon equivalent defined as C%+1/6Mn% is 0.3
2±0.03% low carbon aluminum killed steel wire is made into a stable pearlite structure by stillmore cooling, and its tensile strength is 50±3kg/mm^2, and the elevated tensile strength is approximately 0.7kg/mm^2/%. A method for manufacturing a 6T bolt made of low carbon aluminum killed steel, which comprises adjusting the material, processing the material into a bolt shape through the processes of wire drawing, heading, and thread rolling, and then subjecting it to a pluing treatment at a temperature in the blue brittle region. .
JP27377185A 1985-12-05 1985-12-05 Production of 6t bolt made of low carbon aluminum killed steel Granted JPS62133020A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27377185A JPS62133020A (en) 1985-12-05 1985-12-05 Production of 6t bolt made of low carbon aluminum killed steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27377185A JPS62133020A (en) 1985-12-05 1985-12-05 Production of 6t bolt made of low carbon aluminum killed steel

Publications (2)

Publication Number Publication Date
JPS62133020A true JPS62133020A (en) 1987-06-16
JPH0480965B2 JPH0480965B2 (en) 1992-12-21

Family

ID=17532350

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27377185A Granted JPS62133020A (en) 1985-12-05 1985-12-05 Production of 6t bolt made of low carbon aluminum killed steel

Country Status (1)

Country Link
JP (1) JPS62133020A (en)

Also Published As

Publication number Publication date
JPH0480965B2 (en) 1992-12-21

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