JPS6196226A - Sintered friction board - Google Patents

Sintered friction board

Info

Publication number
JPS6196226A
JPS6196226A JP21679484A JP21679484A JPS6196226A JP S6196226 A JPS6196226 A JP S6196226A JP 21679484 A JP21679484 A JP 21679484A JP 21679484 A JP21679484 A JP 21679484A JP S6196226 A JPS6196226 A JP S6196226A
Authority
JP
Japan
Prior art keywords
sintered
layer
adiabatic
friction
sintered friction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP21679484A
Other languages
Japanese (ja)
Inventor
Yoshizumi Senda
千田 善純
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP21679484A priority Critical patent/JPS6196226A/en
Publication of JPS6196226A publication Critical patent/JPS6196226A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/027Compositions based on metals or inorganic oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Braking Arrangements (AREA)
  • Powder Metallurgy (AREA)

Abstract

PURPOSE:To design improvement in frictional abrasion characteristics and adiabatic performance by fitting up a dual-layer sintered friction material, made of one sintered metallic layer compounded with an adiabatic fiber and the other sintered metallic layer with high frictional abrasion characteristics, on a surface of a metallic plate in the case of a brake and or the like of a high speed car. CONSTITUTION:A metallic plate 11 is generally composed of iron system, particularly steel system metal. One sintered metallic layer compounded with an adiabatic fiber is usually made of a compounded material with a copper system sintered base material compounded with an adiabatic fiber such as an alumina fiber, slag wool or the like. The other sintered metallic layer 6 with high frictional abrasion characteristics is generally made of a copper system base material containing Sn, SiO2 and the like. Therefore, heat produced on the sintered metallic layer 6 can be hardly transmitted to a metallic plate 11 by an adiabatic layer 7 lying between the sintered layer 6 and the metallic plate 11.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は摩擦摩耗特性に優れ、かつ優れた断熱性を有す
る焼結摩擦板に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a sintered friction plate that has excellent friction and wear characteristics and excellent heat insulation properties.

〔従来の技術〕[Conventional technology]

従来、例えば高速車両のブレーキパッドなどに使用され
る摩擦板のだめの摩擦材としては、アスベストをゴム、
合成樹脂などの有機結合剤で固めたアスベスト系摩擦材
、及びCu またはFe をベースとし、これにSn、
 Ph、 C(黒鉛)、S r 02 + AJ20s
  などの成分を加えた焼結合金系摩擦材が知られてい
る。
Traditionally, asbestos was used as the friction material for friction plates used in brake pads for high-speed vehicles, rubber
Asbestos-based friction material hardened with an organic binder such as synthetic resin, and Cu or Fe as a base, with Sn,
Ph, C (graphite), S r 02 + AJ20s
Sintered alloy friction materials containing ingredients such as:

アスベス系摩擦材に比べて、焼結合金系摩擦材は耐摩耗
性に優れているために、ブレーキパッド等に使用した場
合には、苛酷な使用に耐えるので特に高速車両用として
好んで使用されている。しかし、熱伝導度が大きいため
にブレーキを使用したときに生じる摩擦熱がシュー、ブ
レーキパイプ、ブレーキ液等に伝わり、それらの温度を
高めるという問題を有する。
Compared to asbeth-based friction materials, sintered alloy-based friction materials have superior wear resistance, so when used in brake pads, etc., they are particularly preferred for use in high-speed vehicles because they can withstand harsh use. ing. However, because of their high thermal conductivity, frictional heat generated when the brake is used is transmitted to the shoes, brake pipes, brake fluid, etc., raising their temperatures.

この対策として、従来は片面に焼結合金系摩擦材を取り
付けた金属板の他面に断熱層を溶射する方法等が行われ
ているが、金属板が熱膨張しても溶射層が剥離しないよ
うにしなければならないため、溶射層の形成が非常にむ
すかしいという別な問題を有する。
As a countermeasure to this problem, conventional methods include spraying a heat insulating layer on the other side of a metal plate with a sintered alloy friction material attached to one side, but the sprayed layer does not peel off even if the metal plate thermally expands. Another problem is that it is very difficult to form a sprayed layer.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

従って、本発明は耐摩耗性に優れ、かつ熱伝導度が小さ
く、そして上記対策品のような問題点を有していない焼
結摩擦板を提供せんとするものである。
Therefore, the present invention aims to provide a sintered friction plate that has excellent wear resistance, low thermal conductivity, and does not have the problems of the above-mentioned products.

〔問題を解決するだめの手段〕[Failure to solve the problem]

本発明の焼結摩擦板は金属板の一面に、断熱繊維を複合
した焼結金属とその上面に設けた摩擦摩耗特性に優れた
焼結金属層よりなる二層構造の焼結摩擦材を取り付けた
ことを特徴とする。
The sintered friction plate of the present invention has a two-layered sintered friction material on one side of the metal plate, consisting of a sintered metal composite with heat-insulating fibers and a sintered metal layer with excellent friction and wear properties on the top surface. It is characterized by:

金属板は一般に鉄系、特に銅系金属である。The metal plate is generally an iron-based metal, especially a copper-based metal.

断熱繊維を複合した焼結金属層(以下、断熱層と略称す
る。)は一般にアルミナ(A4zOs)繊維、スラグウ
ール(Slag wool )等の断熱繊維を銅系また
は鉄系の焼結基材に複合した材料よりなる。この断熱層
に複合される断熱繊維の量は目的に応じて種々選択され
るが、断熱繊維10ないし70体積チを複合した材料よ
りなる場合が特に好ましい。
A sintered metal layer composited with heat insulating fibers (hereinafter referred to as the heat insulating layer) is generally a composite of heat insulating fibers such as alumina (A4zOs) fibers or slag wool on a copper-based or iron-based sintered base material. Made of recycled materials. The amount of heat insulating fibers combined in this heat insulating layer can be selected depending on the purpose, but it is particularly preferable to use a material in which 10 to 70 volumes of heat insulating fibers are combined.

摩擦摩耗特性に優れた焼結金属層(以下、耐摩耗層と略
称する。)は従来の焼結摩擦材として用いられていたも
のが、そのまま使用できるが、一般には銅系または鉄系
の基材にSn+ 5lo2゜黒鉛、pb等を含有させた
材料よりなる。
The sintered metal layer (hereinafter referred to as the wear-resistant layer) with excellent friction and wear characteristics can be used as is, but it is generally a copper-based or iron-based material. It is made of a material containing Sn+ 5lo2° graphite, PB, etc.

本発明の焼結摩擦板においては、焼結層と金属板との間
に介在する断熱層により焼結金属層に生じた熱が金属板
に伝わりにくくなる。
In the sintered friction plate of the present invention, the heat insulating layer interposed between the sintered layer and the metal plate makes it difficult for heat generated in the sintered metal layer to be transmitted to the metal plate.

上記焼結摩擦材は例えば銅系または鉄系の基材にS n
 + 8102 +  黒鉛、Pb等を含有させた材料
と、AJ203 +スラグウール等を銅系または鉄系の
基材に複合した材料とを一体成形し、そして焼結するこ
とにより製造することができる。    1この製造方
法によると、焼結摩擦板の断熱層と耐摩耗層との結合は
、粉末を一体成形し、そして焼結することによって行わ
れているため、十分に強固な結合とすることができる。
The above-mentioned sintered friction material is, for example, a copper-based or iron-based base material.
It can be manufactured by integrally molding a material containing graphite, Pb, etc. and a composite material such as AJ203 + slag wool on a copper-based or iron-based base material, and then sintering the material. 1 According to this manufacturing method, the heat insulating layer and the wear-resistant layer of the sintered friction plate are bonded by integrally molding the powder and sintering, so it is not possible to form a sufficiently strong bond. can.

断熱層及び耐摩耗層の厚さは、それぞれ目的に応じ、ま
た各層の組成によっても異なるが、例えば耐摩耗層は3
〜5IllIIであるのに対して、断熱Nは2〜4■程
度である。
The thickness of the heat insulating layer and the wear-resistant layer varies depending on the purpose and the composition of each layer, but for example, the thickness of the wear-resistant layer is 3.
~5IllII, whereas the heat insulation N is about 2~4■.

〔実施例〕〔Example〕

次に本発明焼結摩擦板の実施例を表及び図面を参照しな
がら説明する。
Next, examples of the sintered friction plate of the present invention will be described with reference to tables and drawings.

第1表の(b)欄に示すCu を基材として断熱繊維を
複合した材料粉末(以下、断熱材と略称する。)4を、
第1図Aに示すごとく成形ダイス2とローア−パンチ5
とからなる型内に充填し、第1図Bに示すごとくアッパ
ーパンチ1により加圧して予備成形し、その後アッパー
パンチ1を上昇させたのちに出来たキャビティ内に第1
図Cに示すごとく断熱材層用の材料粉末4の上に第1表
の(a)欄に示すCuを基材としてSn。
The material powder (hereinafter abbreviated as heat insulating material) 4, which is a composite of insulating fibers using Cu as a base material shown in column (b) of Table 1, is
As shown in FIG. 1A, a forming die 2 and a lower punch 5
The mold is filled into a mold consisting of a
As shown in Figure C, Sn was applied on the material powder 4 for the heat insulating layer using Cu shown in column (a) of Table 1 as a base material.

810H+黒鉛及びPbを含有させた材料粉末(以下、
耐摩耗材と略称する。)5を充填し、第1図りに示すご
とくアッパーパンチ1により再度加圧して断熱材4及び
耐摩耗材5を一体成形することにより、第1図Fに示す
二層構造の成形体を製造した。
810H+ material powder containing graphite and Pb (hereinafter referred to as
Abbreviated as wear-resistant material. ) 5 and pressurized again with the upper punch 1 as shown in the first diagram to integrally mold the heat insulating material 4 and the wear-resistant material 5, thereby producing a molded body having a two-layer structure as shown in FIG. 1F.

その成形体を温度750℃で60分間、窒素雰囲気中で
焼結して、第2図に示す二層構造の焼結摩擦材を得た。
The molded body was sintered at a temperature of 750° C. for 60 minutes in a nitrogen atmosphere to obtain a sintered friction material having a two-layer structure as shown in FIG.

得られた焼結摩擦材の寸法は直径25膣、全体の厚さ6
鵬、耐摩耗材の厚さ3 wll、断熱材の厚さ3111
1である。
The dimensions of the obtained sintered friction material were 25 mm in diameter and 6 mm in overall thickness.
Peng, wear-resistant material thickness 3 wll, insulation material thickness 3111
It is 1.

第  1  表 このようにして得た焼結摩擦付人ないしFの耐摩擦層側
の面(以下、摺動面と称する。)8をディスクホイール
を相手材として下記条件下に定速摩擦試験を行ない、断
熱層側の面9における温度(以下、非摺動面温度と称す
る。)を測定した。
Table 1 The surface of the friction-resistant layer side (hereinafter referred to as the sliding surface) 8 of the sintered friction contactor F thus obtained was subjected to a constant speed friction test under the following conditions using a disc wheel as the mating material. The temperature at the surface 9 on the heat insulating layer side (hereinafter referred to as non-sliding surface temperature) was measured.

結果を第2表に示す。The results are shown in Table 2.

試験条件 摩擦速度(周速)  :40 m/See面圧    
   : 17kp/ffl相手ディスクホイール材 
:ねすみ鋳鉄(Fe12)摩擦時間     二連続1
0分 第2表の結果かられかるように、断熱繊維を複合してい
ない焼結摩擦材Aと比較して、断熱繊維10ないし70
体積係を複合した断熱層を有する焼結摩擦材BないしD
は非摺動面温度は低い。特に断熱繊維を70体積係複合
した断熱層を有する焼結摩擦材りでは非摺動面温度を、
上記焼結摩擦材Aの非摺動面温度の%以下に低下した。
Test conditions Friction speed (peripheral speed): 40 m/See surface pressure
: 17kp/ffl opponent disc wheel material
: Gray cast iron (Fe12) friction time 2 consecutive 1
As can be seen from the results in Table 2, compared to sintered friction material A that does not have insulating fibers, the insulating fibers are 10 to 70%
Sintered friction materials B to D having a heat insulating layer with a composite volumetric coefficient
The non-sliding surface temperature is low. In particular, for sintered friction materials with a heat insulating layer made of a 70 volume composite of heat insulating fibers, the temperature of the non-sliding surface is
The temperature decreased to % or less of the non-sliding surface temperature of the sintered friction material A.

しかし、断熱繊維を80体積チ複合した断熱層を有する
焼結摩擦材Fでは亀裂が生じた。なお、断熱繊維を5体
積複合合した断熱層を有する焼結摩擦材Eの非摺動面温
度は焼結摩擦材Aの非摺動面温度とほとんど差がなかっ
た。
However, cracks occurred in the sintered friction material F, which had a heat insulating layer composed of 80 volumes of heat insulating fibers. Note that the temperature of the non-sliding surface of the sintered friction material E, which has a heat insulating layer composed of five volumes of heat-insulating fibers, was almost not different from the temperature of the non-sliding surface of the sintered friction material A.

以上の結果より、断熱繊維10ないし70体積チを複合
した断熱層を有する焼結摩擦材によって本発明の目的を
達成1−ることかでき、断熱繊維の複合割合が10体積
チ以下のものによっては十分な低熱伝導度を得ることが
できず、断熱繊維の複合割合が70体積チ以上のものに
よっては使用に耐える十分な強度を確保することができ
ないことがわかった。
From the above results, it is possible to achieve the object of the present invention by using a sintered friction material having a heat insulating layer composed of 10 to 70 volume thick insulating fibers; It was found that it was not possible to obtain a sufficiently low thermal conductivity, and that it was not possible to ensure sufficient strength to withstand use depending on the composite ratio of insulating fibers of 70 volume thick or more.

上記焼結摩擦材AないしFのうち、良好な試験結果を示
した焼結摩擦材10、例えば焼結摩    1擦材りを
第3図に示すごと〈金籾板11に嵌合して取り付けるこ
とにより焼結摩擦板を製造した。
Among the sintered friction materials A to F, the sintered friction materials 10 that showed good test results, such as sintered friction materials 1, are fitted and attached to the gold rice plate 11 as shown in FIG. A sintered friction plate was manufactured by this method.

〔効 果〕〔effect〕

上記のごとく本発明の焼結摩擦板は、M擦摩耗特性に優
れ、かつ優れ6た断熱性を有しているので、ブレーキパ
ッドに使用したとき、苛酷な使用に耐えることができ、
そしてブレーキ液等の温度上昇による悪影響も防止する
ことができる。また、前記の金属板の他面に断熱層を溶
射したような従来の対策品が層の剥離の問題を生じるの
に対して、特に断熱層が耐摩耗層と一体成形及び焼結さ
れた焼結摩擦板においては、断熱層と耐摩耗層との間の
結合は十分な強度を有するので上記のような問題を生じ
ることはない。
As mentioned above, the sintered friction plate of the present invention has excellent M abrasion characteristics and excellent heat insulation properties, so when used in brake pads, it can withstand severe use.
In addition, it is possible to prevent adverse effects caused by temperature increases in brake fluid and the like. In addition, while conventional countermeasure products such as the thermally sprayed heat insulating layer on the other side of the metal plate cause the problem of layer peeling, especially in the case where the heat insulating layer is integrally molded and sintered with the wear resistant layer, In the friction plate, the bond between the heat insulating layer and the wear-resistant layer has sufficient strength, so the above-mentioned problem does not occur.

【図面の簡単な説明】[Brief explanation of drawings]

第1図人ないしFは本発明の実施例における焼結摩擦材
の製造工程を示すための概略図、第2図は本発明の実施
例に係る焼結摩擦材の断面図、第3図は本発明の実施例
に係る焼結M線板の断面図である。 1・・・アッパーパンチ 2・・・成形ダイス 3・・・ローア−バンチ 4・・・耐熱材 5・・・耐摩耗材 6・・・耐摩耗層 7・・・断熱層 8・・・摺動面 9・・・非摺動面 10・・・焼結摩擦材 11・・・金属板 特許出願人  トヨタ自動車株式会社 (ほか1名) 第2図 第1図 C 第3図
Figures 1 to 5 are schematic diagrams showing the manufacturing process of a sintered friction material according to an embodiment of the present invention, Figure 2 is a cross-sectional view of a sintered friction material according to an embodiment of the present invention, and Figure 3 is a schematic diagram showing the manufacturing process of a sintered friction material according to an embodiment of the present invention. 1 is a cross-sectional view of a sintered M wire plate according to an example of the present invention. 1... Upper punch 2... Molding die 3... Lower bunch 4... Heat resistant material 5... Wear resistant material 6... Wear resistant layer 7... Heat insulation layer 8... Sliding Surface 9...Non-sliding surface 10...Sintered friction material 11...Metal plate Patent applicant Toyota Motor Corporation (and one other person) Figure 2 Figure 1 C Figure 3

Claims (3)

【特許請求の範囲】[Claims] (1)金属板の一面に、断熱繊維を複合した焼結金属層
とその上面に設けた摩擦摩耗特性に優れた焼結金属層と
よりなる二層構造の焼結摩擦材を取り付けたことを特徴
とする焼結摩擦板。
(1) A sintered friction material with a two-layer structure consisting of a sintered metal layer composited with insulating fibers and a sintered metal layer with excellent friction and wear properties on the top surface of the metal plate is attached to one side of the metal plate. Features: Sintered friction plate.
(2)焼結摩擦材が、銅系または鉄系の基材にSn、S
iO_2、黒鉛、Pb等を含有させた材料と、Al_2
O_3、スラグウール等を銅系または鉄系の基材に複合
した材料とを一体成形し、そして焼結することにより製
造された二層構造であることを特徴とする特許請求の範
囲第1項記載の焼結摩擦板。
(2) The sintered friction material is coated with Sn and S on a copper-based or iron-based base material.
A material containing iO_2, graphite, Pb, etc., and Al_2
Claim 1, characterized in that it has a two-layer structure manufactured by integrally molding O_3, slag wool, etc. with a composite material on a copper-based or iron-based base material, and sintering it. Sintered friction plate as described.
(3)断熱繊維を複合した焼結金属層において、断熱繊
維の割合が10ないし70体積%であることを特徴とす
る特許請求の範囲第1項記載の焼結摩擦板。
(3) The sintered friction plate according to claim 1, wherein in the sintered metal layer composited with insulating fibers, the proportion of the insulating fibers is 10 to 70% by volume.
JP21679484A 1984-10-16 1984-10-16 Sintered friction board Pending JPS6196226A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21679484A JPS6196226A (en) 1984-10-16 1984-10-16 Sintered friction board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21679484A JPS6196226A (en) 1984-10-16 1984-10-16 Sintered friction board

Publications (1)

Publication Number Publication Date
JPS6196226A true JPS6196226A (en) 1986-05-14

Family

ID=16693977

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21679484A Pending JPS6196226A (en) 1984-10-16 1984-10-16 Sintered friction board

Country Status (1)

Country Link
JP (1) JPS6196226A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02283922A (en) * 1989-04-21 1990-11-21 Toshiba Tungaloy Co Ltd Sintered friction material having two layer structure
JPH0337431A (en) * 1989-07-03 1991-02-18 Sumitomo Electric Ind Ltd Brake pad
EP0900949A1 (en) * 1997-09-04 1999-03-10 Sumitomo Electric Industries, Ltd. Sintered friction material
JP2004505222A (en) * 2000-07-31 2004-02-19 フェデラル − モウガル フリクション マテリアルズ ゲーエムベーハー Disc brake

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02283922A (en) * 1989-04-21 1990-11-21 Toshiba Tungaloy Co Ltd Sintered friction material having two layer structure
JPH0337431A (en) * 1989-07-03 1991-02-18 Sumitomo Electric Ind Ltd Brake pad
EP0900949A1 (en) * 1997-09-04 1999-03-10 Sumitomo Electric Industries, Ltd. Sintered friction material
US6004370A (en) * 1997-09-04 1999-12-21 Sumitomo Electric Industries, Ltd. Sintered friction material
JP2004505222A (en) * 2000-07-31 2004-02-19 フェデラル − モウガル フリクション マテリアルズ ゲーエムベーハー Disc brake

Similar Documents

Publication Publication Date Title
US6110268A (en) Sintered brake lining and method for its manufacture
US2359361A (en) Composite metal element and method of making same
CN107523716B (en) Sintered friction material for friction linings
CA1266626A (en) Resin-reinforced, nodular plated wet friction materials
JPH0788500B2 (en) Friction material
JPS6196226A (en) Sintered friction board
US1001669A (en) Compound metal body and process of making the same.
US3508955A (en) Method of making self-lubricating fluoride-metal composite materials
JP2000027912A (en) Disk brake pad
JP4197751B2 (en) Metallic friction material and method for manufacturing the same
JPH04297506A (en) Manufacture of brake lining containing many studs and brake lining obtained by the method
JP2520339B2 (en) Improved elastic metal friction surface material
US2626457A (en) Clad metal
JPH0210857B2 (en)
JP2006016670A (en) Copper-based friction member
JPS62260030A (en) Sintered-alloy friction material
JP2859888B2 (en) Double-layer sintered friction material
JPS608534A (en) Sintering metal brake pad
JP3390117B2 (en) Disc pad
JPS6392842A (en) Sintered friction material
US3074152A (en) Powder metallurgy
JPH04293706A (en) Method for bonding copper-based sintered friction material to substrate
JPS6288827A (en) Disc rotor
JPS63145831A (en) Sintered friction material
JPS63219563A (en) Manufacture of disk rotor