JPS6158304B2 - - Google Patents

Info

Publication number
JPS6158304B2
JPS6158304B2 JP17569983A JP17569983A JPS6158304B2 JP S6158304 B2 JPS6158304 B2 JP S6158304B2 JP 17569983 A JP17569983 A JP 17569983A JP 17569983 A JP17569983 A JP 17569983A JP S6158304 B2 JPS6158304 B2 JP S6158304B2
Authority
JP
Japan
Prior art keywords
carbon atoms
cement
concrete
epoxy resin
rnh
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP17569983A
Other languages
Japanese (ja)
Other versions
JPS6067144A (en
Inventor
Makoto Sakurai
Tadashi Doi
Takashi Yamaguchi
Yoshio Kawahara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Maeta Concrete Industry Ltd
Original Assignee
Kao Corp
Maeta Concrete Industry Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp, Maeta Concrete Industry Ltd filed Critical Kao Corp
Priority to JP17569983A priority Critical patent/JPS6067144A/en
Publication of JPS6067144A publication Critical patent/JPS6067144A/en
Publication of JPS6158304B2 publication Critical patent/JPS6158304B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明はコンクリートブロツクの製法に関し詳
しくは疎水性のエポキシ樹脂及び硬化剤から成る
エポキシ樹脂モルタルを水セメント比が10〜40%
のまだ固まらないセメントコンクリートの上又は
下に積層し、同時に加圧成型することを特徴とす
るコンクリートブロツクの製法に関するものであ
る。 各種コンクリート製歩道板は遊歩道、公園の広
場、建物前の広場などに使用されており、施工が
比較的容易であることや軟弱路盤の上に舗装して
も修理が容易であること等の利点を有するため
に、急速に普及している。また、花壇用コンクリ
ートブロツク及び建築用外壁用ブロツク等もプレ
キヤスト化による美観上の理由等から同様に普及
しつつある。しかし、これらの表面はカラー化さ
れている場合が多いが、カラーセメントを使用し
ているので、白色化してカラーの商品価値を低下
させるという問題を残している。カラーセメント
を使用する限りセメント中の消石灰成分が大気中
の炭酸ガスと反応して炭酸カルシウムを生成し、
これが白色化現象となるので白色化を防止するこ
とは基本的にむずかしい問題である。 本発明は、この白色化の欠点を改良すると同時
に、ワンシヨツトで着色したエポキシ樹脂モルタ
ルを表面に持つコンクリートブロツクの製法を提
供するものである。 まだ固まらないセメントコンクリートには水が
あるので、有機化合物であるエポキシ樹脂モルタ
ルは接着し難い。しかしながら、本発明者等の研
究によれば、疎水性エポキシ樹脂を使用しまだ固
まらないセメントコンクリート中の水分量が適切
であるように調節することによつて接着が可能と
なつた。エポキシ樹脂及び硬化剤の両者が共に水
溶性の場合は、まだ固まらないセメントコンクリ
ート中の水分量をどのようにコントロールして
も、接着力は極めて小さい。 本発明で使用する疎水性エポキシ樹脂としては
ビスフエノールAジグリシジルエーテル、ビスフ
エノールA酸化プロピレン附加物ジグリシジルエ
ーテル、ポリオキシプロピレンジグリシジルエー
テル、ダイマー酸グリシジルエステル、フタール
酸グリシジルエステル、フエノールノボラツクグ
リシジルエーテルなどがあるが、ビスフエノール
Aジグリシジルエーテルが特に好ましい。 本発明で使用するエポキシ樹脂硬化剤としては
オクチルアミン、ラウリルアミン、オレイルアミ
ン、リノレイルアミン、オクチルプロピレンジア
ミン、ラウリルプロピレンジアミン、オレイルプ
ロピレンジアミン、リノレイルプロピレンジアミ
ン、オクロジプロピレンジアミン、ラウロジプロ
ピレンジアミン、オレオジプロピレンジアミン、
ヘプタデセニルイミダゾリンポリアミン、ダイマ
ー酸ポリアミドアミン、キシレンジアミン、ポリ
メルカプタン、ポリスルフイド樹脂、エチレンジ
アミン、ジエチレントリアミン、ポリオキシプロ
ピレンジアミン、ポリエチレンイミン、ベンジル
エチレンジアミン等が使用できるが、特に次の一
般式(1)〜(5)で示される化合物が好ましい。 RNH2 (1) RNH(CH2oNH2 (2) RNH(CH2oNH(CH2oNH2 (3) (式(1)〜(4)中Rは炭素数8〜22のアルキル基又
は炭素数8〜22のアルケニル基、nは2〜3の整
数、mは1〜5の整数) R′OAp(CH23NH(CH23NH2 (5) (式(5)中R′は炭素数8〜22のアルキル基、炭
素数8〜22のアルケニル基又は炭素数8〜22のア
ルキル基を有するアルキルフエノール基、Aはオ
キシプロピレン基、pは0〜20の整数) 特に好ましいものは、オレインプロピレンジア
ミン、リノレイルプロピレンジアミンなどの脂肪
ポリアミンである。 まだ固まらないセメントコンクリート中の水の
量はエポキシ樹脂モルタルとセメントコンクリー
トとの接着力に影響を与える。水セメント比が10
〜40%の範囲であることが必要である。水セメン
ト比が40%を越えると、セメントコンクリートの
液状性が高くなり、圧縮成型による強度の向上は
期待できないし、加圧成型コンクリートブロツク
でも即脱型ゆえに脱型後の型崩れの恐れがある。
水セメント比が10%より少ないと、セメントが硬
化するのに必要な水量が少なすぎて、硬化が不十
分となる。 エポキシ樹脂モルタルはコンクリートの表面に
0.3〜1cm程度の厚さに置くので、骨材の粒径は
5mm以下のものを使用することが好ましい。樹脂
量は強度を維持するのに必要な量以上であれば良
く、モルタル中に2%以上あれば良い。プライム
コートは使用しても良いし、使用しなくてもコン
クリートと樹脂モルタルの間で剥離することはな
い。 実施例 1 セメントモルタルの調製 セメント120Kg/m3、川砂230Kg/m3、水36Kg/
m3(水・セメント比30%)の配合組成のものを使
用した。 エポキシ樹脂モルタルの調製 各種のエポキシ樹脂10重量部、5号ケイ砂66重
量部、7号ケイ砂18重量部、フイラー6重量部を
よく混合して調製した。但しエポキシ樹脂は主剤
のエポキシ当量部と硬化剤の活性水素当量部を混
合したものである。 供試体の調製 深さ10cm、径12cmの鉄製のシリンダーに6cmの
厚さにセメントモルタルを入れ、ならした後に1
cmの厚さに樹脂モルタルを入れアムスラーを用い
て50Kg/cm2の圧力で30秒圧縮成型した。14日間室
温で養生し接着力測定用の供試体とした。 接着試験 セメントモルタル層と樹脂モルタル層との間の
接着力が測定できるようにアタツチメントを接着
した後、接着力をASTMD897に従つて測定し
た。結果は次の通り。
The present invention relates to a method for manufacturing concrete blocks, and more specifically, the epoxy resin mortar consisting of a hydrophobic epoxy resin and a hardening agent has a water-to-cement ratio of 10 to 40%.
The present invention relates to a method for manufacturing concrete blocks, which is characterized in that the concrete blocks are laminated on or under unhardened cement concrete and simultaneously pressure-molded. Various types of concrete sidewalk boards are used for promenades, park plazas, plazas in front of buildings, etc., and have the advantages of being relatively easy to construct and easy to repair even when paved on a soft roadbed. It is rapidly becoming popular due to its Concrete blocks for flower beds and blocks for external walls of buildings are also becoming popular due to aesthetic reasons due to precasting. However, although these surfaces are often colored, since colored cement is used, there remains the problem that they become white and reduce the commercial value of colored products. As long as colored cement is used, the slaked lime component in the cement will react with carbon dioxide gas in the atmosphere to produce calcium carbonate.
This results in a whitening phenomenon, so preventing whitening is fundamentally a difficult problem. The present invention aims to improve this drawback of whitening and at the same time provide a method for manufacturing concrete blocks having a one-shot colored epoxy resin mortar on the surface. Since cement concrete still contains water, it is difficult to bond with epoxy resin mortar, which is an organic compound. However, according to research conducted by the present inventors, adhesion has become possible by using a hydrophobic epoxy resin and adjusting the moisture content in cement concrete that has not yet hardened to an appropriate level. If both the epoxy resin and the curing agent are water-soluble, the adhesive force will be extremely low no matter how you control the amount of water in the unhardened cement concrete. Hydrophobic epoxy resins used in the present invention include bisphenol A diglycidyl ether, bisphenol A propylene oxide diglycidyl ether, polyoxypropylene diglycidyl ether, dimer acid glycidyl ester, phthalate glycidyl ester, and phenol novolac glycidyl ether. Among them, bisphenol A diglycidyl ether is particularly preferred. Epoxy resin curing agents used in the present invention include octylamine, laurylamine, oleylamine, linoleylamine, octylpropylene diamine, laurylpropylene diamine, oleylpropylene diamine, linoleylpropylene diamine, oclodipropylene diamine, laurodipropylene diamine, oleodipropylene diamine,
Heptadecenylimidazoline polyamine, dimer acid polyamide amine, xylene diamine, polymercaptan, polysulfide resin, ethylene diamine, diethylene triamine, polyoxypropylene diamine, polyethylene imine, benzyl ethylene diamine, etc. can be used, but in particular, the following general formula (1) ~ Compounds represented by (5) are preferred. RNH 2 (1) RNH (CH 2 ) o NH 2 (2) RNH (CH 2 ) o NH (CH 2 ) o NH 2 (3) (In formulas (1) to (4), R is an alkyl group having 8 to 22 carbon atoms or an alkenyl group having 8 to 22 carbon atoms, n is an integer of 2 to 3, and m is an integer of 1 to 5) R'OAp ( CH 2 ) 3 NH (CH 2 ) 3 NH 2 (5) (In formula (5), R' is an alkyl group having 8 to 22 carbon atoms, an alkenyl group having 8 to 22 carbon atoms, or an alkyl group having 8 to 22 carbon atoms. (A is an oxypropylene group, p is an integer of 0 to 20) Particularly preferred are fatty polyamines such as oleic propylene diamine and linoleyl propylene diamine. The amount of water in the cement concrete that has not yet set affects the adhesive strength between the epoxy resin mortar and the cement concrete. Water cement ratio is 10
It is necessary to be in the range of ~40%. If the water-cement ratio exceeds 40%, the liquid nature of the cement concrete becomes high, and no improvement in strength can be expected through compression molding, and even pressure-formed concrete blocks may lose their shape after demolding because they are easily demolded. .
If the water-cement ratio is less than 10%, the amount of water required to harden the cement is too small, resulting in insufficient hardening. Epoxy resin mortar on concrete surface
Since the thickness is about 0.3 to 1 cm, it is preferable to use aggregate with a particle size of 5 mm or less. The amount of resin may be at least the amount necessary to maintain strength, and may be at least 2% in the mortar. Prime coat may be used, or even if it is not used, it will not separate between the concrete and the resin mortar. Example 1 Preparation of cement mortar Cement 120Kg/m 3 , River sand 230Kg/m 3 , Water 36Kg/m 3
m 3 (30% water/cement ratio) was used. Preparation of epoxy resin mortar 10 parts by weight of various epoxy resins, 66 parts by weight of No. 5 silica sand, 18 parts by weight of No. 7 silica sand, and 6 parts by weight of filler were thoroughly mixed to prepare. However, the epoxy resin is a mixture of the epoxy equivalent part of the base resin and the active hydrogen equivalent part of the curing agent. Preparation of specimen Cement mortar was poured into a 6 cm thick iron cylinder with a depth of 10 cm and a diameter of 12 cm.
A resin mortar with a thickness of cm was placed and compression molded for 30 seconds using an Amsler at a pressure of 50 kg/cm 2 . It was cured at room temperature for 14 days and used as a specimen for measuring adhesive strength. Adhesion Test After the attachment was bonded so that the adhesive force between the cement mortar layer and the resin mortar layer could be measured, the adhesive force was measured according to ASTM D897. The results are as follows.

【表】【table】

【表】 この結果より明らかな如く、親水性のエポキシ
樹脂では使用不可能であるが、疎水性のエポキシ
樹脂であれば使用可能である。硬化剤も疎水性で
あることが好ましい。 実施例 2 セメント150Kg/m3、川砂290Kg/m3、水60Kg/
m3(水・セメント比40%)の配合組成のセメント
モルタルを使用し、主剤がビスフエノールAジグ
リシジエーテル、硬化剤がオレイルプロピレンジ
アミンであるエポキシ樹脂を使用して実施例1と
同様に行なつたところ、界面の破壊は見られなか
つた。 本製法により製造された着色コンクリートブロ
ツクにはその上層のエポキシ樹脂層により、下部
セメントコンクリートもしくはセメントモルタル
が、大気中の炭酸ガス及び水分と接触する事を防
止できるため、前述の白色化が起り難い。また、
それと同時に樹脂のもつ性能上、耐薬品性、耐久
性、耐摩耗性、すべり抵抗性等も一段と向上す
る。
[Table] As is clear from the results, hydrophilic epoxy resins cannot be used, but hydrophobic epoxy resins can be used. Preferably, the curing agent is also hydrophobic. Example 2 Cement 150Kg/m 3 , River sand 290Kg/m 3 , Water 60Kg/m 3
The procedure was carried out in the same manner as in Example 1 using a cement mortar with a composition of m 3 (water/cement ratio 40%), using an epoxy resin with bisphenol A diglycidether as the main agent and oleyl propylene diamine as the hardening agent. After aging, no destruction of the interface was observed. The colored concrete block manufactured by this method has an upper epoxy resin layer that prevents the lower cement concrete or cement mortar from coming into contact with carbon dioxide gas and moisture in the atmosphere, making it difficult for the aforementioned whitening to occur. . Also,
At the same time, the properties of the resin such as chemical resistance, durability, abrasion resistance, and slip resistance are further improved.

Claims (1)

【特許請求の範囲】 1 疎水性のエポキシ樹脂及び硬化剤から成るエ
ポキシ樹脂モルタルを水セメント比が10〜40%の
まだ固まらないセメントコンクリートに積層し、
同時に加圧成型することを特徴とするコンクリー
トブロツクの製法。 2 硬化剤が活性水素を2個以上有する疎水性の
アミン化合物である特許請求の範囲第1項記載の
コンクリートブロツクの製法。 3 アミン化合物が次の一般式(1)〜(5)で示される
化合物から選ばれる1種又は2種以上である特許
請求の範囲第2項記載のコンクリートブロツクの
製法。 RNH2 (1) RNH(CH2oNH2 (2) RNH(CH2oNH(CH2oNH2 (3) (式(1)〜(4)中Rは炭素数8〜22のアルキル基又
は炭素数8〜22のアルケニル基、nは2〜3の整
数、mは1〜5の整数) R′OAp(CH23NH(CH23NH2 (5) (式(5)中R′は炭素数8〜22のアルキル基、炭
素数8〜22のアルケニル基又は炭素数8〜22のア
ルキル基を有するアルキルフエノール基、Aはオ
キシプロピレン基、pは0〜20の整数)
[Claims] 1. An epoxy resin mortar made of a hydrophobic epoxy resin and a hardening agent is laminated on unhardened cement concrete with a water-cement ratio of 10 to 40%,
A method for manufacturing concrete blocks characterized by simultaneous pressure molding. 2. The method for producing a concrete block according to claim 1, wherein the curing agent is a hydrophobic amine compound having two or more active hydrogen atoms. 3. The method for producing a concrete block according to claim 2, wherein the amine compound is one or more selected from compounds represented by the following general formulas (1) to (5). RNH 2 (1) RNH (CH 2 ) o NH 2 (2) RNH (CH 2 ) o NH (CH 2 ) o NH 2 (3) (In formulas (1) to (4), R is an alkyl group having 8 to 22 carbon atoms or an alkenyl group having 8 to 22 carbon atoms, n is an integer of 2 to 3, and m is an integer of 1 to 5) R'OAp ( CH 2 ) 3 NH (CH 2 ) 3 NH 2 (5) (In formula (5), R' is an alkyl group having 8 to 22 carbon atoms, an alkenyl group having 8 to 22 carbon atoms, or an alkyl group having 8 to 22 carbon atoms. (A is an oxypropylene group, p is an integer from 0 to 20)
JP17569983A 1983-09-22 1983-09-22 Manufacture of concrete block Granted JPS6067144A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17569983A JPS6067144A (en) 1983-09-22 1983-09-22 Manufacture of concrete block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17569983A JPS6067144A (en) 1983-09-22 1983-09-22 Manufacture of concrete block

Publications (2)

Publication Number Publication Date
JPS6067144A JPS6067144A (en) 1985-04-17
JPS6158304B2 true JPS6158304B2 (en) 1986-12-11

Family

ID=16000697

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17569983A Granted JPS6067144A (en) 1983-09-22 1983-09-22 Manufacture of concrete block

Country Status (1)

Country Link
JP (1) JPS6067144A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH031460Y2 (en) * 1986-07-21 1991-01-17
JPH0425845Y2 (en) * 1986-10-17 1992-06-22
JPH059161Y2 (en) * 1988-09-21 1993-03-08

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6339331A (en) * 1986-04-03 1988-02-19 中川ヒユ−ム管工業株式会社 Concrete molded form and manufacture thereof
JPS63315583A (en) * 1987-06-16 1988-12-23 Yokohama Rubber Co Ltd:The Method for repairing crack of concrete construction
KR930702151A (en) * 1991-07-22 1993-09-08 마에다 카쯔노스케 Concrete article and its manufacturing method
CA2312657A1 (en) 1999-06-30 2000-12-30 Shinichi Kaneko Building boards, manufacturing apparatus and prefoamed plastics

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH031460Y2 (en) * 1986-07-21 1991-01-17
JPH0425845Y2 (en) * 1986-10-17 1992-06-22
JPH059161Y2 (en) * 1988-09-21 1993-03-08

Also Published As

Publication number Publication date
JPS6067144A (en) 1985-04-17

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