JPS6141756A - Heat and wear resistant fluidized bed boiler tube - Google Patents
Heat and wear resistant fluidized bed boiler tubeInfo
- Publication number
- JPS6141756A JPS6141756A JP59162430A JP16243084A JPS6141756A JP S6141756 A JPS6141756 A JP S6141756A JP 59162430 A JP59162430 A JP 59162430A JP 16243084 A JP16243084 A JP 16243084A JP S6141756 A JPS6141756 A JP S6141756A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- heat
- steel pipe
- resistant
- fluidized bed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
Description
【発明の詳細な説明】
本願の発明は、ボイラー分野に使用されるもので特に流
111床ボイラー内に設置される蒸発用ボイラーチュー
ブに関し、更に詳細には、耐熱・耐摩耗性流動床ボイラ
ーチューブに関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an evaporation boiler tube used in the boiler field, particularly installed in a 111-bed boiler, and more specifically to a heat-resistant and wear-resistant fluidized bed boiler tube. It is related to.
通常、流動床ボイラーは、流動媒体(石灰石等)を塔内
に適当量充填し、下部空気分散板から上方へ空気を流し
、空塔速度を流’JJJ DFJ始速度より早くして、
固体粒子を分散板状より塔内に浮上させて流動状態を作
り出し、この中に粉炭等を投入して流動媒体と接触させ
ながら燃焼させるように形成されており、この流動床中
に蒸気を発生させる蒸発用チューブが設置されボイラー
の燃焼熱によってチューブ内の水を加熱蒸気に替えて取
り出すものである。Normally, in a fluidized bed boiler, an appropriate amount of fluidized medium (limestone, etc.) is filled in the column, air is flowed upward from the lower air distribution plate, and the superficial velocity is made higher than the initial velocity of the flow.
Solid particles are floated into the column through a dispersion plate to create a fluidized state, and powdered coal, etc. is thrown into this and combusted while coming into contact with the fluidized medium, and steam is generated in this fluidized bed. An evaporation tube is installed, and the water inside the tube is converted into heated steam using the combustion heat of the boiler.
このチューブは、上記のように粉炭と流動媒体とが上昇
しながら流動する途中に、流れに対して直交するように
水平に設置されているため、粉炭や流動媒体がチューブ
外側面に突き当たり、チューブ表面を激しく摩耗する。This tube is installed horizontally so that it is perpendicular to the flow while the powdered coal and fluidized medium are rising and flowing as described above, so the powdered coal and fluidized media collide with the outer surface of the tube, causing Severe surface abrasion.
そのため従来のデユープは800〜850℃の高温下で
前記のように激しい摩耗を受けてチューブ表面が摩耗し
、長期使用に耐えなくなり、又チューブの熱伝達率も低
いため高温の加熱蒸気を造るには必要以上に伝熱直情を
大きくしなければならず、ひいては、デユープの本数を
多くしなければならないため、設備費が重む等の欠点が
あった。For this reason, conventional duplexes undergo severe abrasion at high temperatures of 800 to 850°C, as described above, and the tube surface wears out, making them unsuitable for long-term use.Also, the heat transfer coefficient of the tube is low, making it difficult to produce high-temperature heated steam. In this case, the heat transfer efficiency has to be increased more than necessary, and the number of duplexes has to be increased, which has disadvantages such as high equipment costs.
本発明は係る欠点を解消すべくなされたものでありその
要旨は、
1、鋼管の外側にNi−Cr合金を溶射するか、又はC
o−Ni−Cr−W−B−Si固溶合金を溶射・融合さ
せて成る耐熱・耐摩耗性流動床ボイラーチューブ。The present invention has been made to eliminate such drawbacks, and the gist thereof is as follows: 1. Ni-Cr alloy is thermally sprayed on the outside of the steel pipe, or Ni-Cr alloy is thermally sprayed on the outside of the steel pipe, or
A heat-resistant and wear-resistant fluidized bed boiler tube made by thermally spraying and fusing o-Ni-Cr-W-B-Si solid solution alloy.
2、上記鋼管がCr−Mo鋼管より成る特許請求の範囲
第1項記載の耐熱・耐摩耗性流vJJpgボイラーチュ
ーブ0
3、上記鋼管がオーステナイトステンレス鋼管より成る
特許請求の範囲第1項記載の耐熱・耐摩耗性流動床ボイ
ラーチューブに存するもので、チューブの耐熱・耐摩耗
性を向上させ、尚かつ熱伝達率を高めて伝熱面積を小さ
クシ、ボイラーを小型化して高温の加熱蒸気を効率良(
製造することを目的とするものである。2. Heat-resistant and wear-resistant flow vJJpg boiler tube 0 as claimed in claim 1, in which the steel pipe is made of a Cr-Mo steel pipe. 3. Heat-resistant as claimed in claim 1, in which the steel pipe is made of austenitic stainless steel pipe.・It is present in wear-resistant fluidized bed boiler tubes, which improves the heat and wear resistance of the tubes, and also increases the heat transfer coefficient and reduces the heat transfer area, making the boiler more compact and efficiently distributing high-temperature heating steam. good(
The purpose is to manufacture.
以下、本発明を実施例に基づき乍ら詳述する。Hereinafter, the present invention will be explained in detail based on examples.
実施例1゜
Cr−Mo fA官t−5P、−−/本管トシ、コノg
IIvl)外側面に重量%でそれぞれ50対50の比率
のNi−Crをプラズマ溶射して耐熱・耐摩耗性チュー
ブを成形した。尚、本実施例に於ては、Niの配合比率
を45〜ssx 、 Crの配合比率を55〜45Xの
範囲にて調整して溶射した結果、同一の良好な耐熱・耐
摩耗性チューブが成形できた。Example 1゜Cr-Mo fA t-5P, --/Main Toshi, Konog
IIvl) A heat-resistant and abrasion-resistant tube was formed by plasma spraying Ni-Cr in a ratio of 50:50 by weight on the outer surface. In this example, as a result of thermal spraying with the Ni blending ratio adjusted in the range of 45 to ssx and the Cr blending ratio in the range of 55 to 45x, the same good heat-resistant and wear-resistant tube was molded. did it.
実施例2゜
オーステナイトステンレスlll管をチューブ本官とし
て実施例1と同一の合金を該鋼管の外側面に溶射した結
果、耐熱・耐摩耗性の優れたチューブが成形できた。Example 2 Using an austenitic stainless steel pipe as the tube main body, the same alloy as in Example 1 was thermally sprayed on the outer surface of the steel pipe, resulting in a tube with excellent heat resistance and wear resistance.
実施例3゜
Cr−Mo鋼管をチューブ本官とし、この鋼管の外側面
に重量%テロ5XCo −21XCr −3,25(B
−2,0XSi−2,5XNi−sxwの固溶合金を
溶射させて融合させた結果、耐熱・#4摩耗性の高いチ
ューブが成形できた。尚、本実施例に於ては、各金属成
分の配合比率をそれぞれCo: 40〜70% 、 C
r: 12〜30x 、 B: 2.5 ’〜3.5X
、 Si: 2〜4X、 Ni: 2.0〜25* 、
W:4〜2ONと変えて溶射した結果、上記と同様な耐
熱・耐摩耗性チューブが成形できた。Example 3 A Cr-Mo steel pipe was used as the tube main body, and the outer surface of the steel pipe was coated with 5XCo-21XCr-3,25 (B
As a result of thermal spraying and fusing a solid solution alloy of -2,0XSi-2,5XNi-sxw, a tube with high heat resistance and #4 wear resistance was formed. In this example, the blending ratios of each metal component were Co: 40-70%, C:
r: 12~30x, B: 2.5'~3.5X
, Si: 2~4X, Ni: 2.0~25*,
As a result of thermal spraying with W: 4 to 2 ON, a heat-resistant and abrasion-resistant tube similar to the above was molded.
実施例4゜
オーステナイトステンレス鋼管をチューブ本管として実
施例3と同一の金属を前記鋼管の外側面に溶射した結果
、#4熱・耐摩耗性の優れへチューブが成形できた。Example 4 An austenitic stainless steel tube was used as the tube main tube, and the same metal as in Example 3 was thermally sprayed on the outer surface of the steel tube. As a result, a tube with #4 excellent heat and wear resistance was formed.
上記のようなチューブと従前のSuS 304を素材と
するチューブ及び65%Ni −16%Cr −B −
SiをSuS 304 jpl官の外側面に溶射したも
のとを850℃の高温下(バイブ内は上記を通さず、非
冷却の状態で行った。)で1000時間の繰り返し摩耗
試験をした結果、第1表に示す様に本発明のチューブは
耐摩耗性が非常に殴れていることが立証された。The above tube, the conventional tube made of SuS 304, and 65%Ni-16%Cr-B-
As a result of repeated wear tests for 1000 hours at a high temperature of 850°C (the inside of the vibrator was not cooled and the above was not passed through) with Si thermally sprayed on the outer surface of SuS 304 JPL, As shown in Table 1, the tube of the present invention was proven to have excellent abrasion resistance.
第1表 耐摩耗試験結果
上述したように、本発明のチューブは、耐熱・耐摩耗性
が優れている上に、熱伝達率も高くなり、従前のボイラ
ーに比べてボイラー全体の伝熱面積が少なく済むように
なって、設備費もかなり節約でき、耐久性も向上して効
率良く高温・高圧の蒸気を**できるようになった。Table 1 Results of abrasion resistance test As mentioned above, the tube of the present invention not only has excellent heat resistance and abrasion resistance, but also has a high heat transfer coefficient, and the heat transfer area of the entire boiler is larger than that of conventional boilers. As a result, equipment costs can be significantly reduced, durability has improved, and high-temperature, high-pressure steam can be produced efficiently.
手続−?10正書動式) 昭和59年12月 5日Procedure-? 10 orthographic) December 5, 1980
Claims (1)
o−Ni−Cr−W−B−Si固溶合金を溶射・融合さ
せて成る耐熱・耐摩耗性流動床ボイラーチューブ。 2、上記鋼管がCr−Mo鋼管より成る特許請求の範囲
第1項記載の耐熱・耐摩耗性流動床ボイラーチューブ。 3、上記鋼管がオーステナイトステンレス鋼管より成る
特許請求の範囲第1項記載の耐熱・耐摩耗性流動床ボイ
ラーチューブ。[Claims] 1. Ni-Cr alloy is thermally sprayed on the outside of the steel pipe, or carbon
A heat-resistant and wear-resistant fluidized bed boiler tube made by thermally spraying and fusing o-Ni-Cr-W-B-Si solid solution alloy. 2. The heat-resistant and wear-resistant fluidized bed boiler tube according to claim 1, wherein the steel tube is made of a Cr-Mo steel tube. 3. The heat-resistant and wear-resistant fluidized bed boiler tube according to claim 1, wherein the steel tube is made of an austenitic stainless steel tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59162430A JPS6141756A (en) | 1984-07-31 | 1984-07-31 | Heat and wear resistant fluidized bed boiler tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59162430A JPS6141756A (en) | 1984-07-31 | 1984-07-31 | Heat and wear resistant fluidized bed boiler tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6141756A true JPS6141756A (en) | 1986-02-28 |
Family
ID=15754454
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP59162430A Pending JPS6141756A (en) | 1984-07-31 | 1984-07-31 | Heat and wear resistant fluidized bed boiler tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6141756A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02185961A (en) * | 1989-01-13 | 1990-07-20 | Mitsubishi Heavy Ind Ltd | Corrosion and erosion resistant steel tube for boiler |
JPH06339669A (en) * | 1993-04-08 | 1994-12-13 | Mitsui Deutz Diesel Engine Kk | Piping cleaning device |
EP0841411A1 (en) * | 1996-11-08 | 1998-05-13 | Castolin S.A. | Method of manufacturing coated superheater tubes, pipebends or the like and their use |
US6082444A (en) * | 1997-02-21 | 2000-07-04 | Tocalo Co., Ltd. | Heating tube for boilers and method of manufacturing the same |
-
1984
- 1984-07-31 JP JP59162430A patent/JPS6141756A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02185961A (en) * | 1989-01-13 | 1990-07-20 | Mitsubishi Heavy Ind Ltd | Corrosion and erosion resistant steel tube for boiler |
JPH06339669A (en) * | 1993-04-08 | 1994-12-13 | Mitsui Deutz Diesel Engine Kk | Piping cleaning device |
EP0841411A1 (en) * | 1996-11-08 | 1998-05-13 | Castolin S.A. | Method of manufacturing coated superheater tubes, pipebends or the like and their use |
US6082444A (en) * | 1997-02-21 | 2000-07-04 | Tocalo Co., Ltd. | Heating tube for boilers and method of manufacturing the same |
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