JPS61284582A - Improvement of suitability of steel sheet to phosphating - Google Patents
Improvement of suitability of steel sheet to phosphatingInfo
- Publication number
- JPS61284582A JPS61284582A JP12578485A JP12578485A JPS61284582A JP S61284582 A JPS61284582 A JP S61284582A JP 12578485 A JP12578485 A JP 12578485A JP 12578485 A JP12578485 A JP 12578485A JP S61284582 A JPS61284582 A JP S61284582A
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- bath
- steel plate
- chemical conversion
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Chemical Treatment Of Metals (AREA)
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は鋼板のFe表面のりん酸塩化成処理性の改善方
法に関するするものである。DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a method for improving the phosphate chemical conversion treatment property of the Fe surface of a steel plate.
〈従来技術とその問題点〉
鋼板は自動車や家電、建材等の需要家において塗装され
る前に、塗料密着性や塗装後耐食性を良好ならしめるた
めに、りん酸塩による化成処理が行われる。このりん酸
塩処理において、スケと称される結晶のない部分や不均
一な粗大結晶を生じたり、あるいは結晶が均一であって
も、外観的なムラを生じた場合は、塗料密着性や塗装後
の耐食性、外観均一性等を損なうことから、大さな問題
となる。<Prior art and its problems> Before steel sheets are painted by customers such as automobiles, home appliances, and building materials, chemical conversion treatment with phosphate is performed to improve paint adhesion and post-painting corrosion resistance. During this phosphate treatment, if areas with no crystals called stagnation or uneven coarse crystals are formed, or even if the crystals are uniform but the appearance is uneven, the paint adhesion may be affected. This becomes a serious problem because it impairs later corrosion resistance, uniformity of appearance, etc.
いっぽう、鋼板表面は、製造工程中の各種要因によって
、このりん酸塩化成処理性の劣化をきたすことがしばし
ばおこる。すなわち焼鈍工程中あるいは連続焼鈍後の水
による急冷時等において生じた酸化物によって表面の化
学的活性を低下したり、あるいは、表面の酸化物を除去
するための酸洗により、表層のMnその他の化成処理性
向上成分を溶解し、減少させたりした場合に、化成処理
性の劣化をきたす。On the other hand, the phosphate chemical treatment properties of the steel plate surface often deteriorate due to various factors during the manufacturing process. In other words, oxides generated during the annealing process or quenching with water after continuous annealing may reduce the chemical activity of the surface, or pickling to remove surface oxides may reduce Mn and other substances on the surface layer. When the chemical conversion treatment property improving component is dissolved or reduced, the chemical conversion treatment property is deteriorated.
また片面めっきの非めっき面は、めっきが電気めっきの
場合、その多くは酸洗浴で行われることから、酸不溶解
物の蓄積や不純物の析出にともなって汚れを生じたり、
あるいはめっき電流の廻り込みによるめっき析出によっ
て化成処理性の劣化をきたす。さらにめっきが溶融めっ
きの場合、非めっき面が高温のために酸化したり、ある
いはめっき金属の廻り込みによって化成処理性の劣化を
生じる。In addition, when electroplating is performed on the non-plated side of single-sided plating, most of the plating is done in a pickling bath, so stains may occur due to the accumulation of acid-insoluble substances and the precipitation of impurities.
Alternatively, plating precipitation due to the circulation of plating current may cause deterioration of chemical conversion treatment properties. Further, when the plating is hot-dip plating, the non-plated surface may be oxidized due to the high temperature, or the plating metal may go around, causing deterioration in chemical conversion treatment properties.
そこでこれらの対策として従来いくつかの方法が提案さ
れてきた。たとえば特公昭57−30913号、特開昭
59−107083号等によれば、鋼板表面を摩擦する
ことによって化成処理性の改善をはかっている。しかし
ながらこの方法は、抜本的というほどの効果は望めない
こと、また鋼板エツジによる研磨材の摩耗が多く、この
ため、摩擦不均一による処理むらを生じたり、研磨材の
メンテナンスの負担が大きい等の問題点があった。Several methods have thus far been proposed as countermeasures against these problems. For example, according to Japanese Patent Publication No. 57-30913 and Japanese Patent Application Laid-open No. 59-107083, the chemical conversion treatment property is improved by rubbing the surface of a steel plate. However, this method cannot be expected to have a drastic effect, and the abrasive material is often worn by the steel plate edge, resulting in uneven processing due to uneven friction and a heavy maintenance burden on the abrasive material. There was a problem.
また、特開昭59−129783号、特開昭59−12
9784号では鋼板表面に0.001−0.5g/rn
’のSnやNi系合金を析出させる方法が提案されてい
るが、このような微量金属を均一にかつ安定して析出さ
せることは困難をともない、析出量が多すぎるとかえっ
て化成処理性を劣化させることがあった。Also, JP-A-59-129783, JP-A-59-12
In No. 9784, 0.001-0.5g/rn was applied to the surface of the steel plate.
A method of precipitating Sn or Ni-based alloys has been proposed, but it is difficult to precipitate such trace metals uniformly and stably, and if the amount of precipitation is too large, it may actually deteriorate chemical conversion treatment properties. There were times when I was forced to do so.
〈発明の目的〉
本発明の目的は以上のような従来技術の欠点を排除し、
簡便にてかつ安定的に抜本的なFe表面のりん酸塩処理
性の改善方法を提供せんとするものである。<Object of the invention> The object of the present invention is to eliminate the drawbacks of the prior art as described above,
The present invention aims to provide a simple, stable and drastic method for improving the phosphate treatment properties of Fe surfaces.
〈発明の構成〉
本発明は、鋼板のFe表面を、コロイド状の、SiO2
、Fe2O:+、 5n02、 TiO2,5b20
3、(:c02のうち1種または2種以上を、0.01
wt%以上、10wL%未満含有する導電性の塩類水溶
液中で、陽極として電解処理することを特徴とする鋼板
のりん酸塩処理性改善方法である。<Structure of the Invention> The present invention provides the Fe surface of a steel plate with colloidal SiO2
, Fe2O:+, 5n02, TiO2,5b20
3, (: One or two or more of c02, 0.01
This is a method for improving the phosphate treatability of a steel sheet, which is characterized by performing electrolytic treatment as an anode in a conductive salt aqueous solution containing at least 10 wL% by weight.
本発明の具体的内容を以下に詳細に説明する。The specific contents of the present invention will be explained in detail below.
発明者等は、 SiO2 、Fe2O:+、 5n02
、TiO2、5b203、 CeO2等のコロイドを添
加した浴で鋼板の陽極電解処理を行った後に、りん酸塩
処理を行うと、鋼板表面に非常に緻密な化成結晶がえら
れることを見出した。The inventors, SiO2, Fe2O:+, 5n02
, TiO2, 5b203, CeO2, and other colloids are added to the bath.We have found that when a steel plate is subjected to anodic electrolysis treatment in a bath containing colloids such as TiO2, 5b203, CeO2, etc., and then subjected to phosphate treatment, very dense chemical crystals can be obtained on the surface of the steel plate.
すなわち、連続焼鈍によって製造した厚さ0,8[II
mの5PCE鋼板をそのままおよび200 gin、p
H5,5,50℃のりん酸ソーダ浴中で120ク一ロン
/dm″の陽極電解処理をした後、日本ペイント製グラ
ノジン SD 2000を用い、ディップ方式でりん酸
塩処理を行った。りん酸ソーダ浴はコロイド無添加、
5n02コロイド 1.5wt%添加、 SiO2コロ
イド 1wL%添加、Fe2O3コロイド1wj%添加
の4種類とした。得られた化成被膜の走査電顕写真を第
1図に示す。That is, the thickness 0.8 [II
m 5PCE steel plate as is and 200 gin, p
After anodic electrolytic treatment at 120 C/dm'' in a sodium phosphate bath at 50°C, phosphate treatment was performed using Nippon Paint's Granodin SD 2000 using a dip method. Phosphoric acid Soda bath is colloid-free,
There were four types: 1.5 wt% addition of 5n02 colloid, 1 wL% addition of SiO2 colloid, and 1 wj% addition of Fe2O3 colloid. A scanning electron micrograph of the obtained chemical conversion coating is shown in FIG.
原板は第1a図に示すように、粗大な結晶が混在してい
るが、コロイド無添加浴で電解すると、第1b図に示す
ように結晶サイズはかなり均一化する。これは表面の化
学的活性を低下せしめるような酸化物が電解によって除
去されるためと考えられる。いっぽう、 5n02、S
iO2 、 Fe2O3等のコロイドを添加した浴で電
解した鋼板の化成結晶は、第1c図、第1d図、第1e
図に示すようにコロイド無添加浴電解材で陽極電解処理
したもの(第1b図参照)よりはるかに緻密である。As shown in FIG. 1a, the original plate contains a mixture of coarse crystals, but when electrolyzed in a colloid-free bath, the crystal size becomes fairly uniform as shown in FIG. 1b. This is thought to be because oxides that reduce the chemical activity of the surface are removed by electrolysis. On the other hand, 5n02, S
The chemical crystals of the steel plate electrolyzed in a bath containing colloids such as iO2 and Fe2O3 are shown in Figures 1c, 1d, and 1e.
As shown in the figure, it is much more dense than that obtained by anodic electrolysis using a colloid-free bath electrolyte (see Figure 1b).
化成結晶サイズの大きなものは塗装後に応力やチッピン
グを受けると結晶にクラックが入ったり、結晶が割れた
りするいわゆるスリップバンド現像を発生しやすい。し
たがフて化成結晶は緻密なほど良好なものである。When chemical crystals with large sizes are subjected to stress or chipping after painting, the crystals tend to crack or break, causing so-called slip band development. However, the finer the chemically formed crystal, the better it is.
特に第1c図、第1d図および第1e図で示したコロイ
ドの効果はTiO2、5b20:+、 Ce02(7)
コロイドでも認められた。また電解浴に加える導電性の
塩類としてはNa2504、 NaCJZ等、りん酸塩
以外でも、上記コロイドの効果は確認できた。In particular, the effects of colloids shown in Figures 1c, 1d and 1e are TiO2, 5b20:+, Ce02(7)
It was also recognized in colloids. Furthermore, the effect of the colloid was confirmed even when conductive salts added to the electrolytic bath other than phosphates were used, such as Na2504 and NaCJZ.
第1C図で示した5n02コロイド 1.5wL%添加
浴で電気量をかえて陽極電解処理した場合の鋼板表面の
Snの分析値を第1表に示す。Table 1 shows the analytical values of Sn on the surface of the steel sheet when the steel sheet was subjected to anodic electrolytic treatment using the 5n02 colloid 1.5 wL% addition bath shown in FIG.
第1表
第1表から、 5n02添加浴で電解すると電気量とと
もにSn付着量が増加してくることがわかる。Table 1 From Table 1, it can be seen that when electrolyzing with a 5n02-added bath, the amount of Sn attached increases with the amount of electricity.
したがってコロイド添加量での陽極電解による化成皮膜
結晶の緻密化の理由は次のように考えられる。陽極電解
によフて鋼板表面で生成する酸は、表面の酸化物や汚染
物質を除去し、活性な表面を出現する。そこにコロイド
状酸化物が吸着し、これが化成処理の際にきわめて微細
な結晶核となるものと思われる。Therefore, the reason for the densification of the chemical conversion coating crystals due to anodic electrolysis in the amount of colloid added is considered to be as follows. The acid generated on the surface of the steel sheet through anodic electrolysis removes oxides and contaminants from the surface, creating an active surface. It is thought that colloidal oxides are adsorbed there and become extremely fine crystal nuclei during chemical conversion treatment.
本発明におけるコロイド状酸化物とは粒径I〜100
mμの範囲の微粒子状酸化物を意味する。The colloidal oxide in the present invention has a particle size of I to 100.
It means a particulate oxide in the mμ range.
一般には5〜30mμの粒径のものを水に分散させたも
のが酸化物ゾルとしてよく知られており、本発明におい
ても、これを用いることが好適である。Generally, an oxide sol prepared by dispersing particles having a particle size of 5 to 30 mμ in water is well known as an oxide sol, and it is preferable to use this in the present invention as well.
また、コロイド状酸化物の添加量は0.01wL%以上
、10wt%未満であることが必要である。0.O1w
L%未満では、化成皮膜の改善効果に乏しい、また10
wL%以上になると鋼板表面の活性を低下せしめ、かえ
って化成処理性を劣化せしめるか、電解によってゲル化
を生じ、操業上の支障をもきたすからである。Further, the amount of colloidal oxide added needs to be 0.01 wL% or more and less than 10 wt%. 0. O1w
If it is less than 10 L%, the improvement effect of the chemical conversion coating is poor;
This is because if it exceeds wL%, the activity of the surface of the steel sheet will be reduced, and the chemical conversion treatment property will be deteriorated, or gelation will occur due to electrolysis, which will cause problems in operation.
電解浴の主成分は導電性の塩類であり、電解によって陰
極に析出しない陽イオン、丁なわちNa、K、 Li、
NH4、へ1.Mg等の無機塩類の1種または2種以
上を含む水溶液が使用される。The main components of the electrolytic bath are conductive salts, including cations that do not deposit on the cathode during electrolysis, such as Na, K, Li,
NH4, to1. An aqueous solution containing one or more inorganic salts such as Mg is used.
本発明では鋼板は、電解浴中で電解酸洗され、表面を清
浄かつ活性にされなければならないから陽極として処理
される必要がある。In the present invention, the steel plate must be electrolytically pickled in an electrolytic bath to make the surface clean and active, so it must be treated as an anode.
陰極処理では表面の汚染物質の除去や活性化がなされな
いため化成処理性改善の効果は得られない。陽極処理の
条件はこれに限定されることはないが、おおむね、浴温
:室温〜70℃、浴pH:1〜12、塩類濃度:50〜
500g/u、電流密度: 5〜200 A/drrr
’、電気i:20〜sooクーロン/drn’、処理時
間二数秒〜十秒の範囲から適当に選択される。Since cathodic treatment does not remove or activate surface contaminants, the effect of improving chemical conversion treatment cannot be obtained. The conditions for anodization are not limited to these, but generally include: bath temperature: room temperature to 70°C, bath pH: 1 to 12, salt concentration: 50 to 70°C.
500g/u, current density: 5-200 A/drrr
', electricity i: 20 to soo coulombs/drn', and processing time to be appropriately selected from the range of a few seconds to ten seconds.
陽極電解処理後のりん酸塩化成処理は、公知の種々の化
成浴を用い、ディップ法、スプレー法等いかなる方法で
行フてもよい。The phosphate chemical conversion treatment after the anodic electrolytic treatment may be carried out by any method such as a dipping method or a spray method using various known chemical conversion baths.
本発明が適用されるのは単に冷延鋼板のみならず、片面
電気めっきや片面溶融めっきの非めっき面や、自動車車
体等成型品などいかなるものであろうと、鋼板のFe面
すべてに適用可能である。The present invention is applicable not only to cold-rolled steel sheets, but also to all Fe surfaces of steel sheets, such as non-plated surfaces such as single-sided electroplating, single-sided hot-dip coating, and molded products such as automobile bodies. be.
〈実 施 例〉 以下に本発明の実施例について具体的に説明する。<Example> Examples of the present invention will be specifically described below.
連続焼鈍によって製造した板厚0.8m/mのSPにE
鋼板および板厚0.7+n/mの5PCD鋼板を素材と
じた片面Zn−Ni合金めっき鋼板(めっき条件:浴−
NiSO4・6820300g/41、ZnSO4・7
t(20160g/ffi、pHL、S、浴温55℃、
電流密度50A/drn2、めっき目付ff130g/
lo”)の非めっき面を水平型の電解槽を用いて第2表
に示す電解浴および電解条件で陽極電解処理を行った。E was applied to SP with a thickness of 0.8 m/m manufactured by continuous annealing.
Single-sided Zn-Ni alloy plated steel plate made of steel plate and 5PCD steel plate with a plate thickness of 0.7+n/m (plating conditions: bath-
NiSO4・6820300g/41, ZnSO4・7
t (20160g/ffi, pHL, S, bath temperature 55°C,
Current density 50A/drn2, plating weight ff130g/
Anodic electrolytic treatment was performed on the non-plated surface of the sample (lo'') using a horizontal electrolytic bath under the electrolytic bath and electrolytic conditions shown in Table 2.
コロイド状酸化物はいずれも日照化学製の酸化物ゾルを
使用した。For all colloidal oxides, oxide sol manufactured by Nichijo Kagaku was used.
電解のあと水洗、乾燥し、日本ペイント製グラノジン5
02000を用いてりん酸塩処理を行い、Fe面の化成
外観、化成皮膜付着量および化成結晶サイズを調べた。After electrolysis, wash with water, dry, and use Nippon Paint Granogin 5.
Phosphate treatment was performed using 02000, and the chemical appearance of the Fe surface, the amount of chemical conversion coating deposited, and the chemical crystal size were examined.
また、この上に日本ペイント製パワートップU−30に
よって塗膜厚20μのカチオン電着塗装を行ったあと、
塗膜をクロスカットし、5%食塩水を用いるJIS Z
2371に従って800時間の塩水噴霧テストを行い
、クロスカット部のブリスター巾を測定した。In addition, after applying cationic electrodeposition coating with a coating thickness of 20μ using Nippon Paint's Power Top U-30,
JIS Z by cross-cutting the coating film and using 5% saline solution
An 800-hour salt spray test was conducted in accordance with 2371, and the blister width at the cross-cut portion was measured.
これらの結果は比較例の結果とともに箪2表に示す。These results are shown in Table 2 along with the results of comparative examples.
本発明の範囲外である比較例はいずれも、化成結晶サイ
ズが大きく、また塗装後の塩水噴霧テストにおけるブリ
スター巾が大きい。これに対し、本発明例はすべて、均
一な化成皮膜外観を呈し、緻密な化成皮膜を生成して、
塗装後の耐食性も優れていた。All of the comparative examples that are outside the scope of the present invention have a large chemical crystal size and a large blister width in the salt spray test after painting. On the other hand, all the examples of the present invention exhibit a uniform chemical conversion coating appearance and produce a dense chemical conversion coating.
The corrosion resistance after painting was also excellent.
〈発明の効果〉
本発明は、鋼板表面をコロイド状のSiO2、Fe2O
3、SnO2、TiO2、5b203、(:e02のう
ち1種または2種以上を所定量含有する電解液で陽極電
解処理する方法であり、Fe表面に均一かつ緻密な化成
皮膜を生成せしめることができ、りん酸塩化成皮膜の塗
膜密着性および塗装後の耐食性を大幅に改善する。<Effects of the Invention> The present invention provides colloidal SiO2, Fe2O on the steel plate surface.
3. This is a method of anodic electrolytic treatment using an electrolytic solution containing a predetermined amount of one or more of SnO2, TiO2, 5b203, (:e02), and it is possible to generate a uniform and dense chemical conversion film on the Fe surface. , significantly improves the film adhesion of phosphate conversion coatings and the corrosion resistance after painting.
第1図は全て結晶構造を示す図面代用走査型電子顕微鏡
写真(1000倍)である。
第1a図は未処理鋼板の、第1b図は第1a図と同様の
鋼板をコロイド無添加浴で電解処理を行った後、りん酸
塩処理した鋼板の電子顕微鏡写真である。
第1C図、第1d図および第1e図はそれぞれ5n02
コロイド、 SiO2:20イドおよびF(+203
コロイド添加浴で電解処理を行った後りん酸塩処理した
鋼板の電子顕微鏡写真である。
同 弁理士 石 井 陽 −ら−1−:2啄・−:
1.” ::]j
第1a図
第1b図
第10図
第1e図FIG. 1 is a scanning electron micrograph (1000x magnification) used as a drawing to show the crystal structure. FIG. 1a is an electron micrograph of an untreated steel plate, and FIG. 1b is an electron micrograph of a steel plate similar to that of FIG. 1a, which was electrolytically treated in a colloid-free bath and then treated with phosphate. Figures 1C, 1d and 1e are each 5n02
Colloid, SiO2:20oid and F(+203
This is an electron micrograph of a steel plate that has been electrolytically treated in a colloid-added bath and then phosphate-treated. Patent attorney Yo Ishii - et al - 1 -: 2 Taku・-:
1. ”::]j Figure 1a Figure 1b Figure 10 Figure 1e
Claims (1)
Fe_2O_3、SnO_2、TiO_2、Sb_2O
_3、CeO_2のうち1種または2種以上を、0.0
1wt%以上、10wt%未満含有する導電性の塩類水
溶液中で、陽極として電解処理することを特徴とする鋼
板のりん酸塩処理性改善方法。(1) The Fe surface of the steel plate is coated with colloidal SiO_2,
Fe_2O_3, SnO_2, TiO_2, Sb_2O
_3, one or two or more of CeO_2, 0.0
A method for improving the phosphate treatability of a steel sheet, which comprises performing electrolytic treatment as an anode in a conductive salt aqueous solution containing 1 wt% or more and less than 10 wt%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12578485A JPS61284582A (en) | 1985-06-10 | 1985-06-10 | Improvement of suitability of steel sheet to phosphating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12578485A JPS61284582A (en) | 1985-06-10 | 1985-06-10 | Improvement of suitability of steel sheet to phosphating |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61284582A true JPS61284582A (en) | 1986-12-15 |
Family
ID=14918768
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12578485A Pending JPS61284582A (en) | 1985-06-10 | 1985-06-10 | Improvement of suitability of steel sheet to phosphating |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61284582A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000080497A (en) * | 1998-07-01 | 2000-03-21 | Nippon Parkerizing Co Ltd | Quick formation of phosphate film on steel wire rod and device |
JP2019112662A (en) * | 2017-12-22 | 2019-07-11 | Jfeスチール株式会社 | Hot rolled steel sheet and chemical conversion treated hot rolled steel sheet |
-
1985
- 1985-06-10 JP JP12578485A patent/JPS61284582A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000080497A (en) * | 1998-07-01 | 2000-03-21 | Nippon Parkerizing Co Ltd | Quick formation of phosphate film on steel wire rod and device |
JP2019112662A (en) * | 2017-12-22 | 2019-07-11 | Jfeスチール株式会社 | Hot rolled steel sheet and chemical conversion treated hot rolled steel sheet |
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