JPS61269180A - Heat fixing roll - Google Patents
Heat fixing rollInfo
- Publication number
- JPS61269180A JPS61269180A JP11159185A JP11159185A JPS61269180A JP S61269180 A JPS61269180 A JP S61269180A JP 11159185 A JP11159185 A JP 11159185A JP 11159185 A JP11159185 A JP 11159185A JP S61269180 A JPS61269180 A JP S61269180A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- cylindrical core
- fixing roll
- heat
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2053—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fixing For Electrophotography (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、電子写真複写機、ファクシミリ、プリンター
等の画像形成装置において、複写紙上のトナーを定着さ
せる加熱定着ロールに関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a heat fixing roll for fixing toner on copy paper in an image forming apparatus such as an electrophotographic copying machine, facsimile machine, or printer.
従来の技術
従来、複写紙上のトナーを定着させる加熱定着ロールと
して、円筒状コアの内側に発熱体を設けて円筒状コア外
周面を間接的に加熱するようにしたものがあるが、より
熱効率をよくするため円筒状コア外周面に発熱層を設け
たものもある。Conventional technology Conventionally, there has been a heating fixing roll for fixing toner on copy paper, which has a heating element installed inside a cylindrical core to indirectly heat the outer peripheral surface of the cylindrical core. In order to improve the performance, some types have a heat generating layer provided on the outer peripheral surface of the cylindrical core.
円筒状コア外周面に発熱層を設ける場合、特開昭55−
72390号公報に示されるように円筒状コアの外周面
に旧−〇r線を巻きつけて電流を流すようにしたものが
あるが、比抵抗が小さくかつ層の厚さが薄いので均一に
加熱しにくい。When a heat generating layer is provided on the outer peripheral surface of a cylindrical core, Japanese Patent Application Laid-open No. 55-
As shown in Japanese Patent No. 72390, there is a device in which an old -○R wire is wound around the outer circumferential surface of a cylindrical core to allow current to flow through it, but the specific resistance is low and the layer thickness is thin, so it is not possible to heat it evenly. It's hard to do.
このため、特開昭55−164880号公報に示される
ように、グラファイト、カーボンブラック、二酸化鉛等
を樹脂と結合して電気抵抗組成物を得、この組成物を円
筒状コアの外周面に被着させて発熱抵抗層とし、円筒状
コアの軸方向両端部のリング状端子から発熱抵抗層に電
流を流して発熱させるものがある。For this reason, as shown in JP-A-55-164880, graphite, carbon black, lead dioxide, etc. are combined with resin to obtain an electrical resistance composition, and this composition is coated on the outer peripheral surface of a cylindrical core. There is one in which a heat generating resistor layer is formed by applying a current to the heat generating resistor layer from ring-shaped terminals at both ends of the cylindrical core in the axial direction to generate heat.
発明が解決しようとする問題点
円筒状コアの外周に発熱抵抗層を設ける場合、発熱抵抗
層はその材質上、その軸方向の各−位置で厚さを均一に
形成することは困難であった0発熱抵抗層が不均一にな
ると、円筒状コア外周の各位置での温度が不均一となり
、複写紙上のトナーを精度よく定着することができなか
った。また、トナ一定着後、ロールから複写紙を剥離し
やすくするため、発熱抵抗層の外周に離型性層を被着さ
せるが、この離型性層の被着を確実にするため発熱抵抗
層の表面を加工しなければならず1手数がかかった。さ
らに発熱抵抗層には、リング状端子を介して給電させる
が、このような給電方式ではロール両端部に端子用スペ
ースが余分に必要になるとともに、断続しないように給
電させるには構造が複雑になるなどの問題があった。Problems to be Solved by the Invention When a heating resistance layer is provided on the outer periphery of a cylindrical core, it is difficult to form the heating resistance layer with a uniform thickness at each position in the axial direction due to the material of the heating resistance layer. 0 If the heating resistance layer becomes non-uniform, the temperature at each position on the outer periphery of the cylindrical core becomes non-uniform, making it impossible to fix the toner on the copy paper with high precision. In addition, in order to make it easier to peel off the copy paper from the roll after the toner has adhered to a certain level, a release layer is attached to the outer periphery of the heat-generating resistor layer. The surface had to be processed, which took one step. Furthermore, power is supplied to the heating resistor layer via a ring-shaped terminal, but this type of power supply method requires extra space for the terminals at both ends of the roll, and the structure is complicated to ensure that power is not interrupted. There were problems such as:
問題点を解決するための手段
本発明の加熱定着ロールを実施例に対応する第1図によ
り説明する。Means for Solving the Problems The heat fixing roll of the present invention will be explained with reference to FIG. 1 corresponding to an embodiment.
円筒状コアlは、その両端小径部が複写機本体L
内に回転可能に保持される0円筒状コアlの内周面に
絶縁層3を設け、この絶縁層の内周に発熱抵抗層4を設
ける。なお、絶縁R3と円筒状コアlの間に結合層2を
設けておけば絶縁層が付着しやすい。発熱抵抗層4は、
アルミナ、マグネシア、及びアルミナ、マグネシアスピ
ネルの1種又は2種以上の酸化物とニッケルクロム合金
とを含む材料で形成される。The cylindrical core l has small diameter portions at both ends that are connected to the copying machine main body L.
An insulating layer 3 is provided on the inner peripheral surface of a cylindrical core l which is rotatably held within the cylindrical core 1, and a heating resistance layer 4 is provided on the inner periphery of this insulating layer. Note that if the bonding layer 2 is provided between the insulation R3 and the cylindrical core l, the insulation layer will easily adhere. The heating resistance layer 4 is
It is formed of a material containing alumina, magnesia, and one or more oxides of alumina and magnesia spinel, and a nickel-chromium alloy.
発熱抵抗層4の両端部内周にそれぞれ導電体の電極6を
設け、この電極は、円筒状コア内lに設けた導電ブラシ
と接触して電流が発熱抵抗層に供給されるようになって
いる。さらに円筒状コアlの外周面に複写紙が剥離しや
すいように、離型性層5が設けられて、加熱定着ロール
が形成される、この加熱定着ロールは、複写機本体内の
加圧ロールと平行に配置され、複写紙が回転する加圧ロ
ールと加熱定着ロールとの間から出てくるときにトナー
を複写紙上に定着させるようになっている作用
加熱定着ロールの内周両端の電極6から電流が発熱抵抗
層4に印加されると、発熱抵抗層は高温となり、熱が絶
縁層3を介して円筒状コアlの離型性層5に伝わり、加
熱定着ロールの表面を加熱できる。このように発熱抵抗
層4の熱は絶縁層、円筒状コアlを介して加熱定着ロー
ル表面に伝わるので、熱が内周から外周に伝わるまでに
熱が分散されて、加熱定着ロール表面では、どの位置も
均一な温度となり、トナーをむらなく定着できる実施例
本発明の加熱定着ロールを第1図により説明する。Conductive electrodes 6 are provided on the inner periphery of both ends of the heat generating resistor layer 4, and these electrodes come into contact with a conductive brush provided inside the cylindrical core to supply current to the heat generating resistor layer. . Furthermore, a releasable layer 5 is provided on the outer peripheral surface of the cylindrical core l so that the copy paper can be easily peeled off, forming a heat fixing roll. Electrodes 6 at both ends of the inner periphery of the heating and fixing roll are arranged in parallel with the heating and fixing roll to fix the toner onto the copying paper when the copying paper emerges from between the rotating pressure roll and the heating and fixing roll. When a current is applied to the heat-generating resistor layer 4, the heat-generating resistor layer becomes high temperature, and the heat is transmitted to the release layer 5 of the cylindrical core 1 via the insulating layer 3, thereby heating the surface of the heating fixing roll. In this way, the heat of the heating resistor layer 4 is transmitted to the surface of the heat fixing roll via the insulating layer and the cylindrical core l, so that the heat is dispersed before it is transmitted from the inner circumference to the outer circumference, and on the surface of the heat fixation roll, An embodiment of the heat fixing roll of the present invention in which the temperature is uniform at all positions and toner can be fixed evenly will be explained with reference to FIG.
加熱定着ロールは、円筒状コアlの内周面に順次、結合
層2、絶縁層3、発熱抵抗層4をプラズマ溶射により形
成し、円筒状コアlの外周面に離型性層5をコーティン
グしたものである。また発熱抵抗層4の両端部内周に円
筒状の電極6を取付け、この電極6に図示を省略した給
電ブラシを介して給電されるようになっている。The heat fixing roll includes a bonding layer 2, an insulating layer 3, and a heating resistance layer 4 sequentially formed on the inner circumferential surface of a cylindrical core l by plasma spraying, and a release layer 5 coated on the outer circumferential surface of the cylindrical core l. This is what I did. Further, cylindrical electrodes 6 are attached to the inner periphery of both ends of the heating resistance layer 4, and power is supplied to the electrodes 6 via a power supply brush (not shown).
円筒状コア1は、A1合金製であって、両端に小径部が
突設され、図示を省略した複写機本体内の加圧ロールと
平行に回転可能に軸支される。結合層2は、絶縁層3を
円筒状コアlの内周面に結合しやすくするためのもので
、円筒状コアlや絶縁層の材質によっては省略してもよ
い、絶縁層3は、発熱抵抗層4と円筒状コアlとの間を
絶縁させるためのものであり、Al105 lMgO等
゛で形成される。The cylindrical core 1 is made of A1 alloy, has small diameter portions protruding from both ends, and is rotatably supported parallel to a pressure roll in the main body of the copying machine (not shown). The bonding layer 2 is to facilitate bonding of the insulating layer 3 to the inner peripheral surface of the cylindrical core l, and may be omitted depending on the material of the cylindrical core l and the insulating layer. It is for insulating between the resistance layer 4 and the cylindrical core l, and is made of Al105 lMgO or the like.
発熱抵抗層4は、アルミナ、マグネシア及びアルミナマ
グネシアスピネルの1種又は2種以トの酸化物と、ニッ
ケルクロム合金とを含む材料で形成される。The heating resistance layer 4 is formed of a material containing an oxide of one or more of alumina, magnesia, and alumina-magnesia spinel, and a nickel-chromium alloy.
離型性層5は、複写紙を剥離しやすくするためのもので
あり1例えばPFA樹脂で形成される。The release layer 5 is for making the copy paper easy to peel off, and is made of, for example, PFA resin.
雌型性層は、円筒状コア外周に直接コーティングするの
で1表面績度を出した円筒状コア1の外周に簡単にコー
ティングできる。従来のように発熱抵抗層4を円筒状コ
ア1の外周に形成し、その外周に離型性層5をコーティ
ングするときは、発熱抵抗層の表面が粗く、円滑になる
ように成形する必要があったが、本発明のように円筒状
コアlの内周に発熱抵抗層4を設ける場合にはその成形
工程を必要とせず、製造時間を半分程に短縮できる。Since the female layer is directly coated on the outer periphery of the cylindrical core, it can be easily coated on the outer periphery of the cylindrical core 1 that has achieved a surface performance of 1. When forming the heat generating resistor layer 4 on the outer periphery of the cylindrical core 1 and coating the outer periphery with the release layer 5 as in the past, the surface of the heat generating resistor layer is rough and needs to be molded to be smooth. However, when the heating resistance layer 4 is provided on the inner periphery of the cylindrical core 1 as in the present invention, this molding step is not necessary, and the manufacturing time can be reduced to about half.
ここで、加熱定着ロールの発熱抵抗層に電流を印加した
場合の加熱状態を説明する。この場合、円筒状コアlの
大きさは、外径32■鵬、内径30■、軸方向長さ27
0澗層とし、結合層2の厚さを501Lm、絶縁層3の
厚さを170gm、発熱抵抗層4の厚さを60pm、M
型性層5の厚さを20終mとした。Here, a heating state when a current is applied to the heat generating resistance layer of the heat fixing roll will be explained. In this case, the size of the cylindrical core l is as follows: outer diameter 32 mm, inner diameter 30 mm, axial length 27 mm.
The thickness of the bonding layer 2 is 501 Lm, the thickness of the insulating layer 3 is 170 gm, the thickness of the heating resistor layer 4 is 60 pm, M
The thickness of the moldable layer 5 was 20 m.
このように形成した加熱定着ロールにおいて、発熱抵抗
層4に600Wの電流を印加したところ、表面の離型性
層5の温度が200℃になるまでに約60秒を要した。When a current of 600 W was applied to the heat-generating resistive layer 4 in the heating fixing roll thus formed, it took about 60 seconds for the temperature of the release layer 5 on the surface to reach 200°C.
また加熱定着ロールの表面温度は、その軸方向の各位置
で第2図に示すようにほぼ均一な温度になった。第2図
中破線は、従来のように発熱抵抗層を円筒状コアの外周
に設けた場合の温度分布であり、均一にはならない、こ
れは発熱抵抗層4の厚さが不均一なためである。Further, the surface temperature of the heat fixing roll was approximately uniform at each position in the axial direction, as shown in FIG. The broken line in FIG. 2 shows the temperature distribution when the heat generating resistor layer is provided around the outer periphery of the cylindrical core as in the conventional case, and it is not uniform. This is because the thickness of the heat generating resistor layer 4 is non-uniform. be.
なお、本発明は上記実施例に記載した発熱抵抗層4、離
型性層5等の材質、厚さ等を限定するものではない、
−
発明の効果
以上の通り、本発明の加熱定着ロールは、発熱抵抗層を
円筒状コアの内周面に形成したので、加熱定着ロールの
表面温度は軸方向の各位置で均一となりトナーの定着む
らが生じない、また1円筒状コアの外周面に直接、離型
性層を設けられるので、精度のよいコーテイング膜を容
易に形成できる。さらに発熱抵抗層への給電用電極も、
円筒状コアの内周側に設けられるので、トナーの加熱定
着をさせる外周面を電極用に使う一必要がなく、小型化
が可使となる。Note that the present invention does not limit the materials, thicknesses, etc. of the heat generating resistance layer 4, mold release layer 5, etc. described in the above embodiments.
- Effects of the Invention As described above, in the heat-fixing roll of the present invention, the heat-generating resistance layer is formed on the inner peripheral surface of the cylindrical core, so the surface temperature of the heat-fixing roll is uniform at each position in the axial direction, and the toner is fixed. Since there is no unevenness and the releasable layer can be provided directly on the outer circumferential surface of one cylindrical core, it is possible to easily form a highly accurate coating film. Furthermore, the electrode for power supply to the heating resistance layer is
Since it is provided on the inner circumferential side of the cylindrical core, there is no need to use the outer circumferential surface for heating and fixing the toner as an electrode, and miniaturization is possible.
第1図は本発明の加熱定着ロールの断面図、第2図は加
熱定着ロールの軸方向の各位置での表面温度を表わすグ
ラフである。FIG. 1 is a sectional view of the heat-fixing roll of the present invention, and FIG. 2 is a graph showing the surface temperature at each position in the axial direction of the heat-fixing roll.
Claims (2)
おいて、円筒上コアの外周面に離型性層を設け、円筒状
コアの内周面には、絶縁層を介して発熱抵抗層を設けた
ことを特徴とする加熱定着ロール。(1) In a heat fixing roll that fixes toner on copy paper, a release layer is provided on the outer circumferential surface of the cylindrical core, and a heating resistance layer is provided on the inner circumferential surface of the cylindrical core with an insulating layer interposed therebetween. A heating fixing roll characterized by:
ナマグネシアスピネルの1種又は2種以上の酸化物とニ
ッケルクロム合金とを含む材料で形成した特許請求の範
囲第1項に記載した加熱定着ロール。(2) The heating fixing roll according to claim 1, wherein the heating resistance layer is formed of a material containing one or more oxides of alumina, magnesia, and alumina-magnesia spinel and a nickel-chromium alloy.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11159185A JPS61269180A (en) | 1985-05-24 | 1985-05-24 | Heat fixing roll |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11159185A JPS61269180A (en) | 1985-05-24 | 1985-05-24 | Heat fixing roll |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61269180A true JPS61269180A (en) | 1986-11-28 |
Family
ID=14565243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11159185A Pending JPS61269180A (en) | 1985-05-24 | 1985-05-24 | Heat fixing roll |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61269180A (en) |
-
1985
- 1985-05-24 JP JP11159185A patent/JPS61269180A/en active Pending
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