JPS61264200A - Production of composite organic high-polymer plated metallic material having excellent paint adhesiveness - Google Patents

Production of composite organic high-polymer plated metallic material having excellent paint adhesiveness

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Publication number
JPS61264200A
JPS61264200A JP10567385A JP10567385A JPS61264200A JP S61264200 A JPS61264200 A JP S61264200A JP 10567385 A JP10567385 A JP 10567385A JP 10567385 A JP10567385 A JP 10567385A JP S61264200 A JPS61264200 A JP S61264200A
Authority
JP
Japan
Prior art keywords
water
organic polymer
plating
zinc
soluble organic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10567385A
Other languages
Japanese (ja)
Other versions
JPH0756080B2 (en
Inventor
Yuzo Yamamoto
裕三 山本
Hiroyuki Nagamori
弘之 永森
Rikio Tsushima
津嶌 力雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP60105673A priority Critical patent/JPH0756080B2/en
Publication of JPS61264200A publication Critical patent/JPS61264200A/en
Publication of JPH0756080B2 publication Critical patent/JPH0756080B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To produce an electroplated steel sheet having excellent paint adhesiveness, corrosion resistance, press workability and weldability without requiring a surface treatment for painting by subjecting a galvanized steel sheet as a cathode to plating in a plating liquid contg. Zn ions and specific water soluble org. high polymer. CONSTITUTION:The Zn- or Zn alloy-plated steel sheet as the cathode is electroplated in the plating liquid which contains 10-600g/l ions and is added with 0.5-30wt% >=1 kinds of water soluble org. high polymers having 500-500,000 mol.wt. The water soluble org. high polymers to be used are anionic, cationic, nonionic and amphoteric water soluble high polymer materials. The eutectoid layer of An as a metal and 0.6-30wt% org. high polymer is formed on the surface of the galvanized steel sheet and the composite org. high-polymer plated steel sheet having the excellent paint adhesiveness, etc., is obtd. without the surface treatment such as phosphate treatment and chromate treatment.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は塗料密着性、耐食性、プレス加工性および溶接
性に優れる電気メツキ皮膜を形成させた有機高分子複合
メッキ金属材の製造方法に関するものである。詳しくは
、塗装する際に訃いて従来のようにリン酸塩処理やクロ
メート処理などの塗装下地処理を全く必要としない点に
大きな特徴を有する有機高分子複合電気メツキ金属材の
製造方法に関するものである0〔従来の技術〕 従来、金属表面、特に鋼板表面に耐食性を付与するため
亜鉛や亜鉛合金メッキ等の金属メッキが広く行なわれて
いる。これらのメッキ金属材は、耐食性の増加及び装飾
性付与等の目的のため、メッキの上に塗装して使用され
ることが多い。ところが亜鉛及び亜鉛合金メッキ等の金
属メッキ表面は塗料密着性が悪い場合があるため%塗装
に先だってリン酸塩処理やクロメート処理などの塗装下
地処理が施されるのが普通である。しかるに近年リン酸
塩処理やクロメート処理などの化成処理は、工程の長さ
く6〜9ステツプ)や浴管理の煩雑さから、工程の短縮
、簡素化が望まれている。特にユーザーに訃いては、省
力化、あるいはスランジ処理や廃液処理などの公害防止
上の制約から上記の如き自家処理(化成処理)を回避す
ること、あるいは塗装下地処理を必要としない表面処理
鋼板の開発が強く要望されている。
[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a method for producing an organic polymer composite plated metal material in which an electroplated film is formed that has excellent paint adhesion, corrosion resistance, press workability, and weldability. It is. Specifically, it relates to a method for manufacturing organic polymer composite electroplated metal materials, which has the major feature that it does not require any pre-painting treatment such as phosphate treatment or chromate treatment as in conventional methods. 0 [Prior Art] Conventionally, metal plating such as zinc or zinc alloy plating has been widely used to impart corrosion resistance to metal surfaces, particularly to steel plate surfaces. These plated metal materials are often used by coating on top of the plating for the purpose of increasing corrosion resistance and imparting decorative properties. However, metal-plated surfaces such as zinc and zinc alloy plating may have poor paint adhesion, and therefore, prior to coating, a base treatment such as phosphate treatment or chromate treatment is usually applied. However, in recent years, chemical conversion treatments such as phosphate treatment and chromate treatment are required to be shortened and simplified due to the length of the process (6 to 9 steps) and the complexity of bath management. In particular, for users, it is recommended to avoid the above-mentioned in-house treatment (chemical conversion treatment) due to labor-saving or pollution prevention restrictions such as slang treatment and waste liquid treatment, or to use surface-treated steel sheets that do not require surface treatment for painting. Development is strongly requested.

これらの問題を解決するため、これまで各種の方法が試
みられている。化成処理を必要としない表面処理鋼板の
試みの中で有機化合物を利用する方法としては、例えば
、極性有機化合物を塗布する方法や有機複合シリケート
などの樹脂を塗布、乾燥する方法、あるいはメッキ液中
に水不溶性樹脂を分散して複合共析させる分散メッキ方
法なども既に提案されている(米国特許第343494
2号及び同第3461044号)。しかしいずれの方法
にも一長一短があってユーザーの要求を充分溝たすまで
には至っていない0例えば最後にあげた水不溶性樹脂分
散メッキ法は注目すべき技術であるが、工業化を考慮し
た場合、次のような多くの欠点があった。まず、工程上
の問題点としては、 (a)  樹脂粒子の均一分散安定化のために界面活性
剤の使用が必要でアシ、又液循環に特別の工夫が必要で
煩雑な工程を含んでいる。
Various methods have been tried so far to solve these problems. Examples of methods using organic compounds in attempts to create surface-treated steel sheets that do not require chemical conversion treatment include methods of applying polar organic compounds, methods of applying and drying resins such as organic composite silicate, or methods of applying organic compounds in a plating solution. A dispersion plating method in which a water-insoluble resin is dispersed and composite eutectoid has already been proposed (US Pat. No. 343,494).
No. 2 and No. 3461044). However, each method has its advantages and disadvantages, and it has not yet reached the point where it fully satisfies the needs of users.For example, the water-insoluble resin dispersion plating method mentioned last is a technology that deserves attention, but when considering industrialization, It had many shortcomings, including: First, the problems in the process are as follows: (a) It requires the use of a surfactant to stabilize the uniform dispersion of resin particles, and requires special measures for liquid circulation, which involves a complicated process. .

(b)  樹脂粒子がメッキ浴中で強く負に帯電するた
め、樹脂粒子の陽極への析出が生じて陰極共析が難しい
(b) Since the resin particles are strongly negatively charged in the plating bath, the resin particles are deposited on the anode, making it difficult to eutectoid the cathode.

(C)  これを回避するため、被メッキ物の極性を反
転しながら交互にメッキする工夫が必要であった(米国
特許第5454942号、同341044号見あるいは
特殊な界面活性剤を使用して樹脂粒子を正に帯電させて
、陰極析出を容易にし、樹脂の陽極析出を防止する工夫
が必要である(特公昭52−25375号公報)点など
制約が多い。
(C) In order to avoid this, it was necessary to alternately plate the objects while reversing their polarity (see U.S. Pat. Nos. 5,454,942 and 341,044, or use a special surfactant to There are many limitations, such as the need to positively charge the particles to facilitate cathodic deposition and prevent anodic deposition of the resin (Japanese Patent Publication No. 52-25375).

(d)  この界面活性剤を用いる方法は樹脂粒子の種
類ごとに界面活性剤の選定が必要であったシ、あるいは
連続生産性を考慮した場合、微量の界面活性剤の濃度管
理が難しくなるなど煩雑な問題を含んでいる。
(d) This method of using a surfactant requires selection of a surfactant for each type of resin particle, or when considering continuous productivity, it becomes difficult to control the concentration of a small amount of surfactant. Contains complicated issues.

一方、生成するメッキ皮膜の物性にかかわる問題点とし
て、次の様なものが挙げられる。
On the other hand, problems related to the physical properties of the resulting plating film include the following.

(e)  用いる樹脂粒子の大きさ以下には膜厚を薄く
できない。
(e) The film thickness cannot be made smaller than the size of the resin particles used.

(f)  粒子の金属相に埋め込まれる形で析出するた
めピンホールができやすく、そのため耐食性に不利であ
る。
(f) Since it precipitates in a form embedded in the metal phase of the particles, pinholes are likely to form, which is disadvantageous in terms of corrosion resistance.

(g)  多量の樹脂粒子(約5%以上)を共析しない
と塗料密着効果が現われず、また用いる樹脂粒子径によ
っては下地基板との密着不良やメッキ金属相の物性が変
化して、加工時の剥離につながシやすい。
(g) Unless a large amount of resin particles (approximately 5% or more) are eutectoid, paint adhesion will not be effective, and depending on the resin particle size used, adhesion to the base substrate may be poor or the physical properties of the plated metal phase may change, making processing difficult. It easily leads to peeling over time.

不溶性樹脂粒子の分散メッキ法は実用上以上のような問
題を含んでいた。
The dispersion plating method of insoluble resin particles has had the above-mentioned practical problems.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

上に述べたように、塗装下地処理(化成処理)を行わな
くとも十分に塗料密着性に優れている電気メツキ金属材
の製造方法は各徨検肘されているが、連続生産性に不向
きであったシ、耐食性、プレス加工性などの機能面でも
不充分で、現行の化成処理工程を省きうるレベルには至
っていない。
As mentioned above, methods for producing electroplated metal materials that have excellent paint adhesion without the need for prepainting treatment (chemical conversion treatment) have been extensively tested, but they are not suitable for continuous production. It is also insufficient in terms of functionality such as heat, corrosion resistance, and press workability, and has not reached a level where the current chemical conversion treatment process can be omitted.

一方、亜鉛とプラスチック化合物を分子状態で複合メッ
キする方法が、既に物理蒸着法においては試みられてい
る(特公昭58−1185号公報)。これは耐食性付与
を目的としたものであるが、高真空中での処理のため大
量連続生産性に多大の設備が必要となるなど工業的実施
には問題が多い。
On the other hand, a method of composite plating of zinc and a plastic compound in a molecular state has already been attempted in the physical vapor deposition method (Japanese Patent Publication No. 1185/1985). Although this is intended to impart corrosion resistance, there are many problems in industrial implementation, such as processing in a high vacuum and requiring a large amount of equipment for continuous mass production.

本発明はこのような状況に鑑み、有機高分子と金属との
複合化技術に注目して上記問題を解決しようとするもの
である。
In view of this situation, the present invention aims to solve the above problems by focusing on a technology for combining organic polymers and metals.

〔問題点を解決するだめの手段〕[Failure to solve the problem]

本発明は有機化合物を単に塗布するとか、水不溶性樹、
脂粒子を分散共析するといった従来の発想から離れて、
有機高分子と金属とを分子レベルでi合化(モレキュラ
ーコンポジット)スる新技術を開発することによって、
従来の技術では達成しえない高水準の多機能表面の形成
を意図したものである。
The present invention involves simply applying an organic compound, water-insoluble wood,
Moving away from the conventional idea of dispersing and co-depositing fat particles,
By developing a new technology that combines organic polymers and metals at the molecular level (molecular composite),
It is intended to create a high level of multifunctional surfaces that cannot be achieved with conventional techniques.

以上の蜆点から鋭意検討を行った結果、本発明者らは水
溶性有機高分子を電気メツΦに応用することによシ上記
目的を達成できることを見い出し本発明の完成に至った
のである。
As a result of intensive studies based on the above points, the present inventors have discovered that the above object can be achieved by applying a water-soluble organic polymer to an electric medical device Φ, and have completed the present invention.

即ち、本発明は亜鉛イオンを10〜6001含む亜鉛メ
ッキ浴、あるいは前記の亜鉛メッキ浴に亜鉛以外の異種
金属イオンの1種以上をそれぞれ61〜600 t/z
含む亜鉛合金メッキ浴に、分子量が500〜500万の
水溶性有機高分子の1種以上を必須成分としてそれぞれ
0.05〜30wt%添加した浴中で、金属材を陽極と
して電気メンキし、当該表面に金属と水溶性有機高分子
とを共析させ、水溶性有機高分子の割合が全析出量に対
し0.06〜50 wt%の範囲になるようにコントロ
ールすることを特徴とする塗料密着性に優れた有機高分
子複合メッキ金属材の製造方法を提供するものである。
That is, the present invention provides a zinc plating bath containing 10 to 6,000 t/z of zinc ions, or a method in which one or more different metal ions other than zinc are added to the zinc plating bath at 61 to 600 t/z, respectively.
In a zinc alloy plating bath containing 0.05 to 30 wt% of each of one or more water-soluble organic polymers having a molecular weight of 5 million to 5 million as essential components, electroplating is performed using a metal material as an anode. Paint adhesion characterized by eutectoiding a metal and a water-soluble organic polymer on the surface and controlling the proportion of the water-soluble organic polymer to be in the range of 0.06 to 50 wt% based on the total precipitation amount. The present invention provides a method for manufacturing an organic polymer composite plated metal material with excellent properties.

本発明で用いる水溶性有機高分子は多量の金属塩を含ん
だメッキ液中でも均一に溶解して安定であるため、改め
て分散剤(界面活性剤)を使用することや、液循環の特
別な工夫等が必要でなく1作業性に極めて優れている。
The water-soluble organic polymer used in the present invention is uniformly dissolved and stable even in plating solutions containing large amounts of metal salts, so it is necessary to use a dispersant (surfactant) and special measures for liquid circulation. etc. are not required, and the workability is extremely excellent.

また本発明においては、樹脂が陽極に析出して絶縁膜を
形成し電圧異常となるなどの問題がないため通常の直流
法で連続メッキが可能である0 ところで、水溶性の有機化合物を電気メッキに使用する
ことは古くから行われている。これは比較的低分子量の
界面活性剤をメッヤ浴助剤として極く少量(o、oo1
〜o、o s%程度)添加する用い方で、主に装飾性の
向上(光沢剤)をねらいとしたものである。その他の目
的としてはミスト防止剤、不純物除去剤(錯形成剤)、
消泡剤、不溶性懸濁不純物の凝集沈澱剤、あるいは分散
メッキ法においては、共析粒子の分散剤として用いられ
ている。従って、上記の場合、塗料密着性及び耐食性は
ほとんど改善されていない。本発明は従来の使用目的と
は大きく異なり、塗料密着性および耐食性の向上を1次
目的とし、プレス加工性、溶接性の向上を2次的な目的
としたもので、そのため使用の方法も異なっている。す
なわち本発明に於てはメッキ金属と水溶性有機高分子と
を積極的に共析、複合化させることにより上記の機能を
発現させるものである。
In addition, in the present invention, there is no problem such as resin depositing on the anode to form an insulating film and voltage abnormality, so continuous plating can be performed using a normal direct current method. It has been used for a long time. This is a very small amount (o, oo1
~o, o s%) is used mainly for the purpose of improving decorativeness (brightening agent). Other purposes include mist preventive agent, impurity remover (complex forming agent),
It is used as an antifoaming agent, a coagulating and precipitating agent for insoluble suspended impurities, or a dispersing agent for eutectoid particles in dispersion plating methods. Therefore, in the above case, paint adhesion and corrosion resistance are hardly improved. The purpose of the present invention is significantly different from that of conventional methods.The primary purpose of the present invention is to improve paint adhesion and corrosion resistance, and the secondary purpose is to improve press workability and weldability.Therefore, the method of use is also different. ing. That is, in the present invention, the above-mentioned functions are exhibited by actively eutectoiding and compounding the plating metal and the water-soluble organic polymer.

本発明に用いることができる水溶性高分子の例としては
s  I)  アニオン性水溶性高分子、■)カチオン
性水溶性高分子、m)ノニオン性水溶性高分子、及び■
)両性の水溶性高分子の4種類に大別され、このうち分
子量がSOO〜5oo万のものを用いることができる。
Examples of water-soluble polymers that can be used in the present invention include s I) anionic water-soluble polymer, ■) cationic water-soluble polymer, m) nonionic water-soluble polymer, and ■
) It is roughly divided into four types of amphoteric water-soluble polymers, and among these, those having a molecular weight of SOO to 50,000 can be used.

I)としては以下のものが挙げられる。Examples of I) include the following.

アクリル酸、メタクリル酸1、イタコン酸、マレイン酸
、アリルスルホン酸、メタリルスルホン酸、2−アクリ
ルアミド−2−メチルプロパンスルホン酸、スチレンス
ルホン酸、アクリロギンエチルホスフェート、メタクリ
ロギンエチルホスフエートなどのカルボン酸、スルホン
酸またはリン酸と重合性二重結合を有するモノマーを少
なくとも1種含む水溶性の7ニオン性ビニルポリマーま
たはオリゴマー、及びこれらの誘導体。
Carboxylic acids such as acrylic acid, methacrylic acid 1, itaconic acid, maleic acid, allylsulfonic acid, methallylsulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid, styrenesulfonic acid, acrylogine ethyl phosphate, methacrylogine ethyl phosphate, etc. A water-soluble 7-ionic vinyl polymer or oligomer containing at least one monomer having a polymerizable double bond with acid, sulfonic acid or phosphoric acid, and derivatives thereof.

アニオン性の水溶性ボリクレタン樹脂及び水溶性ポリエ
ステル樹脂、β−ナフタレンスルホン酸ホルマリン縮金
物及びこれらの誘導体。
Anionic water-soluble polycrethane resin, water-soluble polyester resin, β-naphthalenesulfonic acid formalin condensate, and derivatives thereof.

トラガントガム、キサンタンガム、アラビアガム、寒天
、アルギン酸ソーダ、カラギーナンの如きアニオン性天
然高分子及びこれらの誘導灸カルボキシメチルセルロー
ス、カルボキシメチルデン粉リグニン、及び過ヨウ素リ
グニン、硫酸リグニン、塩酸リグニン、クロムリグニン
、銅アンモニアリグニン、ジオキサンリグニン、チオリ
グニン、チオグリコール酸リグニン、シリンギルリグニ
ン、リグニンスルホン酸、リグニンスルホン酸塩の如き
アニオン性半合成高分子及びこれらの誘導体。
Anionic natural polymers such as gum tragacanth, xanthan gum, gum arabic, agar, sodium alginate, and carrageenan, and their derivatized moxibustion carboxymethyl cellulose, carboxymethyl starch lignin, periodic lignin, sulfuric lignin, hydrochloric lignin, chromium lignin, cupric ammonia Anionic semi-synthetic polymers such as lignin, dioxane lignin, thiolignin, thioglycolic acid lignin, syringyl lignin, lignin sulfonic acid, lignin sulfonate, and derivatives thereof.

1[)としては分子中に陽イオン性又は塩基性の窒素原
子を含有する陽イオン性水溶性高分子化合物、次のa 
−%−hから成る群から選ばれるものが挙げられる。
1 [) is a cationic water-soluble polymer compound containing a cationic or basic nitrogen atom in the molecule, the following a
-%-h.

a 次の一般式(1)〜■で表わされる含窒素単量体又
はその塩の単独重合物あるいは2種以上の共重合物。
a A homopolymer or a copolymer of two or more nitrogen-containing monomers or salts thereof represented by the following general formulas (1) to (2).

〔Rよは■又はCH,、R2及びR3はH又は炭素数1
〜3のアルキル基〕 I CH2=C−000(CH2CH20)ml(CH2)
nlN〈(■)〔mlは1〜5の数、nlは1〜3の数
、R,、R2゜(R,はH又は炭素数1〜3のアルキル
又はア〔m2及びR2は0〜3の数、R1,R2,R,
は式%式% 〔Aは一〇−又は−NH−,R1,R2,R,、nlは
式(1)及び(If)と同じ〕 (R1* R2+ Rs 、 n”は式(r)及び(「
)と同じ〕R1 (R1は式(1)と同じ。ピリジンの置換位は2又は4
位〕 R7 (R1,R2は式(I)と同じ。ピペリジンの置換位は
2又は4位〕 R1 (R1,R2,R,は式(1)と同じ〕ジアリルアミン 級アンモニウム塩又はこれらの誘導体。
[R is ■ or CH, R2 and R3 are H or carbon number 1
~3 alkyl group] I CH2=C-000 (CH2CH20) ml (CH2)
nlN〈(■)〔ml is a number from 1 to 5, nl is a number from 1 to 3, R,, R2゜(R, is H or alkyl or alkyl having 1 to 3 carbon atoms [m2 and R2 are 0 to 3 number, R1, R2, R,
is the formula% formula% [A is 10- or -NH-, R1, R2, R,, nl is the same as formula (1) and (If)] (R1 * R2+ Rs, n'' is the formula (r) and (“
) ] R1 (R1 is the same as formula (1). The substitution position of pyridine is 2 or 4
position] R7 (R1, R2 are the same as in formula (I). The substituent position of piperidine is the 2 or 4 position)] R1 (R1, R2, R, is the same as in formula (1)) Diallylamine grade ammonium salt or a derivative thereof.

C脂肪族ジカルボン酸とポリエチレンポリアミン又はジ
ポリオキシエチレンアルキルアミンとの縮重合物の塩又
は第4級アンモニウム塩O d ジハロアルカン−ポリアルキレンポリアミン縮重合
物。
C Salt or quaternary ammonium salt of a condensation product of aliphatic dicarboxylic acid and polyethylene polyamine or dipolyoxyethylene alkylamine O d Dihaloalkane-polyalkylene polyamine condensation product.

e エピハロヒドリン−アミン縮重合物。e Epihalohydrin-amine condensation product.

f キトサンの塩あるいはデンプンあるいはセルロース
等のカチオン変性した半合成高分子、及び天然高分子。
f Chitosan salt, cationically modified semi-synthetic polymers such as starch or cellulose, and natural polymers.

g 窒素原子6〜20個を有するポリアルキルイミン又
はその誘導体にアルキレンオキシドを付加して得られる
分子量1000〜60万のポリエーテルポリオール又は
ポリオールポリエーテル誘導体。
g A polyether polyol or a polyol polyether derivative having a molecular weight of 1,000 to 600,000, obtained by adding an alkylene oxide to a polyalkylimine having 6 to 20 nitrogen atoms or a derivative thereof.

h カチオン性の水溶性ポリウレタン樹脂及びこの誘導
体。
h Cationic water-soluble polyurethane resin and derivatives thereof.

m)としては、ポリビニルアルコール、ポリビドロキシ
エチル(メタ)アクリレート、ポリエチレンオキサイド
、ポリビニルエーテル、ノニオン性の水溶性エポキシ樹
脂の如きノニオン性合成高分子及びこれらの誘導体、 デン粉、グアーガム、タマリンド、デキストリン、プル
ラン、ペクチンの如きノニオン性天然高分子及びこれら
の誘導体、 ヒドロキシエチルセルロース、メチルセルロースの如き
ノニオン性半合成高分子及びこれらの誘導体が挙げられ
る。
Examples of m) include nonionic synthetic polymers such as polyvinyl alcohol, polyhydroxyethyl (meth)acrylate, polyethylene oxide, polyvinyl ether, nonionic water-soluble epoxy resins, and derivatives thereof, starch, guar gum, tamarind, and dextrin. , nonionic natural polymers such as pullulan, pectin, and derivatives thereof; nonionic semisynthetic polymers such as hydroxyethyl cellulose, methyl cellulose, and derivatives thereof.

W)トしては、ゼラチン、カゼイン等の水溶性タンパク
質及びこれらの誘導体、あるいは工)でのべたアニオン
性モノマーとπ)で挙げたカチオン性モノマーとの共重
合体が挙げられる。
Examples of W) include water-soluble proteins such as gelatin and casein, and derivatives thereof, or copolymers of the anionic monomers mentioned in 7) and the cationic monomers mentioned in π).

またその他にs  r)〜N)で挙げた化合物に、共重
合、あるいは2分子反応等によシ、水溶性を損わない程
度に親油基を導入したものを挙げることができる。更K
 I)〜■)の中で金属元素を含んだ有機金属高分子も
使用することができる。以上の中から1種又は2種以上
を選び出して混合して用いることも可能である。
In addition, examples may include those in which a lipophilic group is introduced into the compounds listed in sr) to N) by copolymerization or bimolecular reaction to such an extent that water solubility is not impaired. Sara K
Among I) to (ii), organometallic polymers containing metal elements can also be used. It is also possible to select one type or two or more types from the above and use them as a mixture.

本発明に用いることのできる水溶性有機高分子はその分
子量が500〜500万の範囲K、好ましくは1000
〜100万の範囲に限定される。この理由は有機高分子
の分子量が本発明の効果に影響を与え、分子量が500
未満の低分子体では大きな塗料密着効果が得られに<<
、反面分子量が500万を越える高分子体では水への溶
解性が悪くなり、メッキ浴への添加濃度に限界が生じて
問題となるからである。
The water-soluble organic polymer that can be used in the present invention has a molecular weight in the range of 5 million to 5 million, preferably 1000,000.
Limited to the range of ~1 million. The reason for this is that the molecular weight of the organic polymer affects the effect of the present invention;
A large paint adhesion effect cannot be obtained with low molecular weight substances.
On the other hand, polymers with a molecular weight exceeding 5 million have poor solubility in water, which poses a problem as there is a limit to the concentration added to the plating bath.

本発明において、対象となる被メツキ金属材には特に制
限はない。例えば鉄鋼、銅、真鍮、アルミニウムなどの
金属材料が使用できる。
In the present invention, there are no particular limitations on the metal material to be plated. For example, metal materials such as steel, copper, brass, and aluminum can be used.

本発明の方法は共析金属イオンとして亜鉛イオンを含む
場合、即ち亜鉛及び亜鉛合金メッキに対して特に有効で
ある。使用できる亜鉛メッキ浴としては、亜鉛イオンを
10〜6aa F//含む公知の亜鉛メッキ浴が挙げら
れる。例えば、(1)硫酸亜鉛を用いる硫酸塩浴、塩化
亜鉛を用いる塩化物浴、ホウフッ化亜鉛を用いるホウフ
ッ化物浴あるいはこれらの混合浴を含む一般公知の酸性
浴、(2)塩化亜鉛をアンモニアにて中和して建浴する
中性浴、(3)ビロリン酸亜鉛を用いるビロリン酸亜鉛
浴、亜鉛、水酸化ナトリウムよシなるジンケート浴など
のアルカリ浴あるいは(4)シアン化亜鉛メッキ浴など
一般に公知の亜鉛メッキ浴が挙げられるが、このうち(
1)のものが好ましい。亜鉛合金メッキ浴としては上記
(1)〜(4)の浴中に合金元素として考えられる鉄、
ニッケル、クロム、コバルト、マンガン、銅、錫、鉛、
マグネシウム、アルミニウムなどの塩化物、硫化物、フ
ッ化物、シアン化物、酸化物、有機酸塩、リン酸塩、ナ
トリウム塩等の中から1種以上を浴成分としてそれぞれ
61〜6oo t/i添加した一般公知の亜鉛合金メッ
キ浴を用いることができる。このうち(1)の浴を基本
に離俗されたものが好ましい。合金メッキ浴を用いるこ
とにより亜鉛メッキ皮膜のもつ耐食性及び溶接性の向上
を図ることができる。
The method of the present invention is particularly effective when zinc ions are included as eutectoid metal ions, that is, for zinc and zinc alloy plating. Examples of galvanizing baths that can be used include known galvanizing baths containing 10 to 6 aa F// of zinc ions. For example, (1) generally known acid baths including a sulfate bath using zinc sulfate, a chloride bath using zinc chloride, a borofluoride bath using zinc borofluoride, or a mixed bath thereof; (2) a bath in which zinc chloride is replaced with ammonia; (3) alkaline baths such as zinc birophosphate baths using zinc birophosphate, zincate baths containing zinc and sodium hydroxide, and (4) zinc cyanide plating baths. There are known galvanizing baths, among which (
1) is preferred. As a zinc alloy plating bath, iron, which is considered as an alloying element, is added to the baths (1) to (4) above.
Nickel, chromium, cobalt, manganese, copper, tin, lead,
One or more of chlorides, sulfides, fluorides, cyanides, oxides, organic acid salts, phosphates, sodium salts, etc. of magnesium, aluminum, etc. was added as a bath component at 61 to 6 oot/i each. A generally known zinc alloy plating bath can be used. Among these, baths based on (1) that are secular are preferred. By using an alloy plating bath, it is possible to improve the corrosion resistance and weldability of the galvanized film.

本発明で用いるメッキ浴としては上記の共析金属イオン
を含む水溶液に0.05〜50 wt%の水溶性高分子
を添加したメッキ浴を用゛いることができる。好ましく
は0.5〜30 wt%添加したメツ°キ浴が良い。浴
調整後は、有機高分子が安定に溶解しているため、分散
均一化のための液撹拌の必要はない。メッキ浴のpgは
酸性あるいはアルカリ性でもよいがs pHの程度及び
、金属イオン濃度によっては、用いる水溶性有機高分子
の溶解性が悪くなる場合がめるので注意を要する。また
本発明にかかるメッキ浴には防錆剤を添加して耐食性を
向上させることができる。
As the plating bath used in the present invention, a plating bath in which 0.05 to 50 wt% of a water-soluble polymer is added to an aqueous solution containing the above eutectoid metal ions can be used. Preferably, a plating bath containing 0.5 to 30 wt% is preferred. After bath adjustment, since the organic polymer is stably dissolved, there is no need to stir the solution for uniform dispersion. The pg of the plating bath may be acidic or alkaline, but care must be taken as the solubility of the water-soluble organic polymer used may deteriorate depending on the pg and metal ion concentration. Furthermore, corrosion resistance can be improved by adding a rust preventive agent to the plating bath according to the present invention.

メッキ電解条件としては、直流あるいはパルス電流を用
いることができる。
Direct current or pulsed current can be used as the plating electrolytic conditions.

水溶性有機高分子の共析量は、高分子濃度。The amount of eutectoid water-soluble organic polymer is the polymer concentration.

電流密度、及び有機高分子の電荷によって著しく影響を
うける。高濃度、高電流密度で共析量は増加する。また
、分子骨格がほぼ同一のものであれば共析量はカチオン
性高分子〉ノニオン性高分子〉アニオン性高分子の順で
ある。
It is significantly affected by the current density and the charge of the organic polymer. The amount of eutectoid increases with high concentration and high current density. Further, if the molecular skeletons are almost the same, the eutectoid amount is in the following order: cationic polymer>nonionic polymer>anionic polymer.

本発明は、有機高分子複合メッキ皮膜中に、0.06〜
50 wt%の有機高分子を分子状態で共析させること
を特徴とする。好ましくは0.6〜30 wt%共析さ
せるのが良い。有機高分子の共析量が少ないとZn単体
メッキに近づくため塗料密着効果が現われに<<、反面
多すぎるとメッキ皮膜がもろくなるためプレス加工時に
メッキ皮膜の破壊や剥離が生じゃすくなって問題となる
O 本発明による有機高分子複合メッキ皮膜は水溶性高分子
を用いているため、共析金属との複合化が分子オーダー
で起こる点に大きな特徴を有しており、マクロな分散・
複合化しか達成し得ない水不溶性樹脂の分散メッキと本
発明はこの点で大きく相違するものである。従って本発
明法では分散メッキのように用いる樹脂粒子径からくる
メッキの下限膜層の制約はなく、薄膜(薄目付)から厚
膜(厚目付)iで任意にメッキ量を選択することができ
る。更に用いる水溶性有機高分子の種類によっては複合
メッキ金属の結晶の形を例えば、平板、立方体、針状、
球状、長方体などと大きく変化させることも可能であり
、シかも結晶サイズのコントロール4可能である。これ
らの現象は有機高分子が結晶成長の段階から関与してい
ることを示しておシ、金属との共析が分子オーダーで生
じていることの一つの証でもある。このよりに有機高分
子によジ表面形態をコントロールできることは、アンカ
ー効果や接着表面積の増大等がコントロールできるわけ
で接着性表面を設計するうえで大変有益である。
In the present invention, in the organic polymer composite plating film, 0.06~
It is characterized by eutectoiding 50 wt% of organic polymer in a molecular state. Preferably, 0.6 to 30 wt% is eutectoid. If the amount of organic polymer eutectoid is small, the paint adhesion effect will not appear because it approaches Zn single plating.On the other hand, if it is too large, the plating film will become brittle, making it easier for the plating film to break or peel off during press processing. Since the organic polymer composite plating film according to the present invention uses a water-soluble polymer, it has a major feature in that the composite with the eutectoid metal occurs on the molecular order, and macroscopic dispersion and
In this respect, the present invention differs greatly from dispersion plating of water-insoluble resins, which can only be achieved by forming composites. Therefore, in the method of the present invention, unlike dispersion plating, there is no restriction on the lower limit of plating layer due to the diameter of the resin particles used, and the plating amount can be arbitrarily selected from thin film (thin coating weight) to thick film (thick coating weight) i. . Furthermore, depending on the type of water-soluble organic polymer used, the crystal shape of the composite plated metal may be flat, cubic, acicular, etc.
It is also possible to greatly change the crystal shape, such as spherical or rectangular, and it is also possible to control the crystal size. These phenomena indicate that organic polymers are involved from the stage of crystal growth, and are proof that eutectoid formation with metals occurs at the molecular level. The ability to control the surface morphology using organic polymers in this manner is extremely useful in designing adhesive surfaces, as it allows for the control of anchoring effects and increases in adhesive surface area.

本発明による複合メッキ金属材は、金属材の耐食性を一
段と向上させるためメッキ皮膜上に塗料を塗布すること
を前提として考えているので、塗料に対する密着機能は
有機高分子複合メッキに求められる本質的機能である。
The composite plated metal material according to the present invention is based on the premise that paint is applied on the plating film in order to further improve the corrosion resistance of the metal material, so the ability to adhere to the paint is an essential feature required for organic polymer composite plating. It is a function.

用いることのできる塗料は、常温乾燥型塗料、熱硬化型
塗料あるいは電着塗料等、公知の塗料が使用可能である
As the paint that can be used, known paints such as a room temperature drying paint, a thermosetting paint, or an electrodeposition paint can be used.

塗布方法としてはスプレー塗装、粉体塗装、ロールコー
ト法、静電塗装、電着塗装法等公知の塗布方法を適用す
ることができる。
As a coating method, known coating methods such as spray coating, powder coating, roll coating, electrostatic coating, and electrodeposition coating can be applied.

本発明による有機高分子複合メッキ皮膜は、メンキされ
た状態で塗料へ対する密着性を有しているので、リン酸
塩処理やクロメート処理などの化成処理(塗装下地処理
)が全く必要でなく、また100℃以上の加熱処理など
新たなる特別な処理を全く必要としない。従って乾燥し
たメッキ皮膜にそのまま常温乾燥型塗料を塗布した場合
でも十分な塗料密着効果が得られる。熱硬化型塗料を用
いる場合には、塗料硬化のために加熱処理を施す必要が
あるが、この場合の加熱温度は200℃以下が好ましい
。その理由は200℃以上の高温になると共析した有機
高分子が酸化、分解をうけやすく、その結果塗料の密着
性が低下する傾向が現われるからである。従って長期間
にわたる塗料の密着性を維持するためには、塗布前の熱
履歴に注意する必要がある。
The organic polymer composite plating film according to the present invention has adhesion to paint in the peeled state, so there is no need for chemical conversion treatment (painting base treatment) such as phosphate treatment or chromate treatment. Further, no new special treatment such as heat treatment at 100° C. or higher is required. Therefore, even when a room temperature drying type paint is directly applied to a dried plating film, a sufficient paint adhesion effect can be obtained. When using a thermosetting paint, it is necessary to perform a heat treatment to cure the paint, but the heating temperature in this case is preferably 200°C or less. The reason for this is that at high temperatures of 200° C. or higher, the eutectoid organic polymer is susceptible to oxidation and decomposition, and as a result, the adhesion of the paint tends to decrease. Therefore, in order to maintain the adhesion of the paint over a long period of time, it is necessary to pay attention to the heat history before application.

〔作用〕[Effect]

本発明法によって塗料密着性が向上する原因については
完全に解明されているわけではないが、次の因子が挙げ
られる。
Although the cause of the improvement in paint adhesion by the method of the present invention has not been completely elucidated, the following factors may be mentioned.

先ず、有機高分子との複合化で金属表面の塗料に対する
親和性が増大すること、あるいは結晶形態の変化による
有効接着面積の増加やアンカー効果の寄与も考えられる
。また塗料のもつ電荷とは逆電荷の水溶性高分子を複合
した方がよシ強い塗料密着性が得られることから、酸塩
基作用による接着効果、あるいは靜電晶果の△ 寄与が考えられる。
First, it is thought that the affinity of the metal surface for paint increases due to compounding with an organic polymer, or that the effective adhesion area increases due to a change in crystal morphology or that an anchor effect contributes. In addition, since stronger paint adhesion can be obtained by combining a water-soluble polymer with a charge opposite to that of the paint, it is thought that the adhesion effect due to acid-base action or the △ contribution of electrolyte crystals may be involved.

〔実施例〕〔Example〕

以下実施例を用いて本発明を説明する。 The present invention will be explained below using Examples.

(1)  メッキ方法 冷延鋼板をアルカリ脱脂、水洗後、次の条件でメッキを
施した。用いたメッキ浴組成、水溶性有機高分子をそれ
ぞれ表1及び表2に示した。メッキ条件は電流密度1〜
50A/am Ω直流電流を用い、浴温5o〜50’C
の範囲で行った。
(1) Plating method After alkali degreasing and water washing, cold rolled steel sheets were plated under the following conditions. The plating bath composition and water-soluble organic polymer used are shown in Tables 1 and 2, respectively. Plating conditions are current density 1~
Using 50A/am Ω DC current, bath temperature 5o~50'C
It was carried out within the range of

有機高分子の共析量は、水溶性有機高分子の添加濃度と
電流密度とを変化させてコントロールした0メツキ皮膜
厚は全て3μmとした。
The amount of organic polymer eutectoid was controlled by changing the concentration of water-soluble organic polymer added and the current density, and the zero plating film thickness was set to 3 μm in all cases.

膜厚測定には渦電流式膜厚計(サンコラ電子(株)、S
L−2L−8M型)を用いた。
For film thickness measurement, an eddy current film thickness meter (Sancora Electronics Co., Ltd., S
L-2L-8M type) was used.

表     1 (2)塗料密着性評価 上記条件で作製した本発明品及び比較品の塗料密着性の
評価結果を表3及び表4に示す。
Table 1 (2) Evaluation of paint adhesion The evaluation results of paint adhesion of the products of the present invention and comparative products produced under the above conditions are shown in Tables 3 and 4.

表3及び表4に記載している塗膜密着性評価は塗料とし
てカチオン型エポキシ系電着塗料(関西ペイント(株)
ニレクロン9210番)を用い、150’7にて電着を
行い、180℃で25分焼付後の塗膜厚さを30μmと
なるよう調整した。中塗、上塗塗装を行わないでそのま
ま密着性試験に供した。
The paint film adhesion evaluations listed in Tables 3 and 4 were performed using cationic epoxy electrodeposition paint (Kansai Paint Co., Ltd.).
Electrodeposition was performed at 150'7 using Nireclone No. 9210), and the coating thickness was adjusted to 30 μm after baking at 180° C. for 25 minutes. It was subjected to an adhesion test as it was without applying an intermediate coat or top coat.

同、比較例のクロメート処理電気亜鉛メッキ鋼板及びリ
ン酸亜鉛処理電気亜鉛メッキ鋼板にはそれぞれ市販のジ
ンコート鋼板(商品名、新日鉄(株)製)及びボンデ鋼
板(商品名、新日鉄(株)製)を用いた。水不溶性樹脂
の分散メッキは表−1,Aの亜鉛メッキ浴に酢酸ビニル
/メタクリル酸メチル(97:s)共重合体エマルショ
ン(粒径5μm) ヲz o t/J(固形分)添加し
たメッキ浴を用いて、浴温30℃、電流密度10A/d
mの条件で厚さ3μmのメツ中を行った。
The comparative examples of chromate-treated electrogalvanized steel sheet and zinc phosphate-treated electrogalvanized steel sheet are commercially available Zincoat steel sheet (trade name, manufactured by Nippon Steel Corporation) and Bonde steel sheet (trade name, manufactured by Nippon Steel Corporation), respectively. was used. Dispersion plating of water-insoluble resin was performed by adding vinyl acetate/methyl methacrylate (97:s) copolymer emulsion (particle size 5 μm) (solid content) to the zinc plating bath shown in Table 1, A. Using a bath, the bath temperature is 30°C and the current density is 10A/d.
The test was carried out under conditions of 3 μm in thickness.

注1)金属中炭素分析装置(堀場製作所製EM工A−1
10)を用いて1350℃に加熱し、発生するco2.
 c o量を検出してメッキ皮膜中の全炭素量を定量(
wt%)した。この値(炭素含量)をもって有機高分子
の共析量とした。
Note 1) Metal carbon analyzer (Horiba, Ltd. EM-A-1)
10) to 1350°C, and the generated co2.
Detect the amount of CO and quantify the total amount of carbon in the plating film (
wt%). This value (carbon content) was taken as the eutectoid amount of organic polymer.

注2)下地メッキ面に達するゴバン目を1MN間隔ニ1
00個描き、セロテープで剥離した時の塗膜残存数で示
した。
Note 2) The goblets reaching the base plated surface are spaced 1MN apart.
00 was drawn and the number of remaining coating films was shown when peeled off with cellophane tape.

注3)下地メッキ面に達するゴバン目を1 mlR間隔
で100個描いた後、エリクセン押出加工、7朋を行い
、引き続きセロテープ剥離試験を行った際の塗膜残存率 評価基準 ◎・・・加工後のテープ剥離による剥離が全く認められ
ない ○・・・加工後のテープ剥離による剥離がわずか(1〜
5%)に認められる Δ・・・加工後のテープ剥離による剥離がやや(5〜1
5%)認められる ×01.加工後のテープ剥離による剥離が和尚程度(1
5〜35%)認めら れる ××・・・加工後のテープ剥離による剥離が大部分(6
5%)以上を占める。
Note 3) After drawing 100 goblets at 1 mlR intervals that reach the base plating surface, Erichsen extrusion processing and 7-hole processing were performed, followed by a Sellotape peel test. Evaluation criteria for coating film survival rate ◎... Processing No peeling due to tape peeling after processing is observed.○: Peeling due to tape peeling after processing is slight (1~
5%) Δ... Peeling due to tape peeling after processing is slightly (5-1
5%) Accepted ×01. The peeling caused by peeling off the tape after processing is about the level of a priest (1
5 to 35%) Appeared ×× Most of the peeling is due to tape peeling after processing (6
5%) or more.

表3は本発明品である亜鉛−水溶性有機高分子複合メッ
キ皮膜各種の塗膜1次密着性を比較例とともに示したも
のである。
Table 3 shows the primary adhesion of various zinc-water-soluble organic polymer composite plating films of the present invention together with comparative examples.

ゴバン目試験による塗膜密着性評価結果においては、本
発明品(51〜17)と比較例(418〜21)との間
に有意差は認められない。
In the coating film adhesion evaluation results by the cross-cut test, no significant difference was observed between the products of the present invention (51-17) and the comparative examples (418-21).

し、かし、エリクセン押出試験による厳しい条件下での
塗膜密着性評価結果においては、顕著な差が存在してい
ることがわかる。即ち、先ず有機高分子を全く含tない
Zn単体メッキ皮膜(418)と比較すると、有機高分
子を複合した本発明品の塗膜密着性が極めて優れている
ことがわかる。また、市販の化成処理鋼板と比較すると
、屋1がリン酸亜鉛処理鋼板(煮20 )及び水不溶性
樹脂の分散メッキ鋼板(A21 )と同等である以外は
全て市販化成処理鋼板以上の塗膜密着性を示した。
However, it can be seen that there is a significant difference in the results of coating film adhesion evaluation under severe conditions using the Erichsen extrusion test. That is, first, when compared with the single Zn plating film (418) that does not contain any organic polymer, it can be seen that the coating film adhesion of the product of the present invention containing a composite organic polymer is extremely excellent. In addition, when compared with commercially available chemically treated steel sheets, all coating adhesion was better than that of commercially available chemically treated steel sheets, except that Ya 1 was equivalent to zinc phosphate treated steel sheet (boiled 20) and water-insoluble resin dispersion plated steel sheet (A21). showed his sexuality.

以上の結果から、水溶性有機高分子を少量亜鉛金属と共
析させることによって亜鉛メッキ表面の塗料密着性を大
幅に改良できることがわかる0 表4は、本発明の効果を亜鉛合金メッキまで拡げて確認
すると同時に、塗膜密着性評価に耐水密着性を付は加え
たものである。表4から明らかなように、本発明品(ム
22〜25)は比較例中の水溶性有機高分子を全く含ま
ない&26〜29、あるいは430.31のクロメート
処理及びリン酸亜鉛処理鋼板及び水不溶性樹脂の分散メ
ッキ鋼板屋32に比較して、いずれも優れた塗膜1次密
着性及び耐水密着性を示した。
From the above results, it can be seen that the paint adhesion of the galvanized surface can be significantly improved by eutectoiding a small amount of water-soluble organic polymer with zinc metal.Table 4 shows that the effect of the present invention can be extended to zinc alloy plating. At the same time, water resistant adhesion was added to the coating adhesion evaluation. As is clear from Table 4, the products of the present invention (Mus. 22 to 25) contain no water-soluble organic polymer at all in Comparative Examples &26 to 29, or the chromate-treated and zinc phosphate-treated steel sheets of 430.31 and water-soluble organic polymers. Compared to the insoluble resin dispersion plated steel plate 32, both exhibited excellent primary adhesion and water-resistant adhesion of the coating film.

この結果から本発明が亜鉛メッキ、亜鉛合金メッキ、錫
メッキの塗膜1次密着性向上に有効であるばかシでなく
、耐水塗膜密着性に対しても極めて有効であることがわ
かる。
These results show that the present invention is not only effective in improving the primary adhesion of zinc plating, zinc alloy plating, and tin plating, but also extremely effective in improving the adhesion of water-resistant coatings.

表3及び表4の本発明品を5%塩化ナトリウム水溶液6
0℃に浸漬して塗装彼耐食性を評価したところ、水溶性
有機高分子を複合しないメッキ皮膜を塗装下地とした場
合に比較して耐食性が向上していることがわかった。
The products of the present invention in Tables 3 and 4 were added to a 5% aqueous sodium chloride solution 6
When the corrosion resistance of the paint was evaluated by immersion at 0°C, it was found that the corrosion resistance was improved compared to when the coating was coated with a plating film that did not contain a water-soluble organic polymer.

また、表3及び表4の本発明品はプレス加工時においで
も、水溶性有機高分子を含まないメッキ皮膜と同等以上
のプレス加工性を示し、有機高分子複合による悪影響は
特に認められなかった。
Furthermore, even during press processing, the products of the present invention shown in Tables 3 and 4 exhibited press workability equivalent to or better than a plated film that does not contain a water-soluble organic polymer, and no particular adverse effects due to the organic polymer composite were observed. .

以上、水溶性有機高分子を電気メッキに応用することに
よシ、従来の水不溶性樹脂分散メッキ技術が有していた
煩雑さや制約を取シ除くことが可能で、本発明の方法に
よシ化成処理技術を施すことなく塗料密着性及び耐食性
に優れたメッキ金属材が得られることがわかったQ(3
)塗膜密着性良好域の測定 同、−ポリマーを用いて亜鉛−有機高分子複合メッキ5
μmを施し、関西ペイント(株)製、フタル酸樹脂系常
温乾燥型塗料SDホルスー1000をSOμmの厚さで
塗布乾燥後、コ゛ノくン目試験により塗膜密着性を評価
した。結果を第1図に示す0 第1図から明らかなように、複合メッキ中の有機高分子
共析量には適当な範囲が存在し、全炭素含量として0.
06〜50 wt%の範囲で塗膜密着効果が顕著となり
、好ましく+’!、0.2〜15vrt%の範囲にある
ことがわかつt二。
As described above, by applying water-soluble organic polymers to electroplating, it is possible to eliminate the complexity and limitations of conventional water-insoluble resin dispersion plating technology, and the method of the present invention can be used. Q (3) found that plated metal materials with excellent paint adhesion and corrosion resistance can be obtained without applying chemical conversion treatment technology.
)Measurement of good coating film adhesion.Same, zinc-organic polymer composite plating using -polymer 5
After drying, a phthalate resin-based room-temperature drying paint SD Horsu 1000 manufactured by Kansai Paint Co., Ltd. was applied and dried, and the adhesion of the paint film was evaluated by a square eye test. The results are shown in Figure 1.0 As is clear from Figure 1, there is an appropriate range for the amount of organic polymer eutectoid in the composite plating, and the total carbon content is 0.
The coating film adhesion effect becomes remarkable in the range of 06 to 50 wt%, preferably +'! , t2 was found to be in the range of 0.2 to 15vrt%.

〔発明の効果〕〔Effect of the invention〕

本発明は上記のように、水不溶性の有機高分子を用いる
かわりに水溶性の有機高分子を用いたところに大きな特
徴を有している。本発明の方法ではメッキ金属と有機高
分子との複合イヒ力玉分子オーダーで生じるため、極め
て少i(0,06〜数重量%)の有機高分子の共析で高
水準の塗料密着性の付与が可能であり、耐食性、プレス
加工性、及び溶接性も兼備することができる。
As described above, the present invention has a major feature in that a water-soluble organic polymer is used instead of a water-insoluble organic polymer. In the method of the present invention, a composite of plating metal and organic polymer is formed on the order of molecules, so a high level of paint adhesion can be achieved by eutectoiding an extremely small amount of organic polymer (0.06 to several weight percent). It is possible to provide corrosion resistance, press workability, and weldability.

このようにして得られる水溶性有機高分子複合メッキ皮
膜は、塗料に対する密着性表面としてのみならず、金属
材表面に樹脂フィルムやゴム、セラミックスなどをラミ
ネートする際、あるいは金属同士を接着する際の接着性
表面としても利用できる。更に水溶性有機高分子で非粘
着性を示すもの例えばc−y結合を多く含む高分子を共
析すれば非粘着性表面を形成し得る0この皮膜は金型表
面等に利用できる0また潤滑性にすぐれた水溶性有機高
分子を共析すれば潤滑性にすぐれた複合メン中皮膜を作
製することができる。この種のメッキ皮膜の用途は潤滑
性を必要とする回転体、摺動体の表面処理として利用で
きる。磁性金属と潤滑性有機高分子とを共析すれば自己
潤滑性を有する磁性メッキ層を形成することが可能であ
る。
The water-soluble organic polymer composite plating film obtained in this way is not only used as an adhesive surface for paints, but also when laminating resin films, rubber, ceramics, etc. on metal surfaces, or when bonding metals together. Can also be used as an adhesive surface. Furthermore, if a water-soluble organic polymer exhibiting non-adhesive properties, such as a polymer containing a large number of c-y bonds, is eutectoid, a non-adhesive surface can be formed. By eutectoiding a water-soluble organic polymer with excellent lubricity, a composite membrane with excellent lubricity can be produced. This type of plating film can be used as a surface treatment for rotating bodies and sliding bodies that require lubricity. By eutectoiding a magnetic metal and a lubricating organic polymer, it is possible to form a magnetic plating layer with self-lubricating properties.

以上の述べてきた水溶性有機高分子複合メッキ技術は電
解によるものであるが、無電解メッキ技術にもそのまま
の応用が可能である。
Although the water-soluble organic polymer composite plating technology described above is based on electrolysis, it can also be directly applied to electroless plating technology.

又本発明による水溶性有機高分子複合メッキ法において
は、従来の電気メツキ設備で容易に生産でき、高価な設
備や多大の労力を必要とせず、工業的価値か高い。
Furthermore, the water-soluble organic polymer composite plating method according to the present invention can be easily produced using conventional electroplating equipment, does not require expensive equipment or much labor, and has high industrial value.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は実施例に於ける塗膜密着性評価試験結果を示す
グラフである。 出願人代理人  古  谷     警笛  1  図 有機高分子含量〔wt%〕
FIG. 1 is a graph showing the results of a coating film adhesion evaluation test in Examples. Applicant's agent: Keifu Furuya 1 Figure Organic polymer content [wt%]

Claims (1)

【特許請求の範囲】 1 亜鉛イオンを10〜600g/l含む亜鉛メッキ浴
、あるいは前記の亜鉛メッキ浴に亜鉛以外の異種金属イ
オンの1種以上をそれぞれ61〜600g/l含む亜鉛
合金メッキ浴に、分子量が500〜500万の水溶性有
機高分子の1種以上を必須成分としてそれぞれ0.05
〜30wt%添加した浴中で、金属材を陰極として電気
メッキし、当該表面に金属と水溶性有機高分子とを共析
させ、水溶性有機高分子の割合が全析出量に対し0.0
6〜30wt%の範囲になるようにコントロールするこ
とを特徴とする塗料密着性に優れた有機高分子複合メッ
キ金属材の製造方法。 2 水溶性有機高分子の添加量が0.5〜30wt%で
あり、析出する水溶性有機高分子の割合が全析出量に対
し0.6〜30wt%の範囲にコントロールされる特許
請求の範囲第1項記載の製造方法。 3 メッキ浴が亜鉛イオンを10〜600g/l含む酸
性亜鉛メッキ浴又は酸性亜鉛合金メッキ浴である特許請
求の範囲第1項記載の製造方法。 4 水溶性有機高分子の添加量が0.5〜30wt%で
あり、析出する水溶性有機高分子の割合が全析出量に対
し0.6〜30wt%の範囲にコントロールされる特許
請求の範囲第3項記載の製造方法。
[Scope of Claims] 1. A zinc plating bath containing 10 to 600 g/l of zinc ions, or a zinc alloy plating bath containing 61 to 600 g/l of one or more different metal ions other than zinc in the above zinc plating bath. , each containing one or more water-soluble organic polymers with a molecular weight of 5 million to 5 million as essential components.
Electroplating is performed using a metal material as a cathode in a bath containing ~30 wt%, and the metal and water-soluble organic polymer are eutectoided on the surface, so that the proportion of the water-soluble organic polymer is 0.0 with respect to the total amount deposited.
A method for producing an organic polymer composite plated metal material with excellent paint adhesion, which comprises controlling the content to be in the range of 6 to 30 wt%. 2 Claims in which the amount of the water-soluble organic polymer added is 0.5 to 30 wt%, and the proportion of the precipitated water-soluble organic polymer is controlled within the range of 0.6 to 30 wt% with respect to the total amount of precipitation. The manufacturing method according to item 1. 3. The manufacturing method according to claim 1, wherein the plating bath is an acidic zinc plating bath or an acidic zinc alloy plating bath containing 10 to 600 g/l of zinc ions. 4 Claims in which the amount of the water-soluble organic polymer added is 0.5 to 30 wt%, and the proportion of the precipitated water-soluble organic polymer is controlled within the range of 0.6 to 30 wt% with respect to the total amount of precipitation. The manufacturing method according to item 3.
JP60105673A 1985-05-17 1985-05-17 Method for producing organic polymer composite metallurgical metal material with excellent paint adhesion Expired - Fee Related JPH0756080B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60105673A JPH0756080B2 (en) 1985-05-17 1985-05-17 Method for producing organic polymer composite metallurgical metal material with excellent paint adhesion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60105673A JPH0756080B2 (en) 1985-05-17 1985-05-17 Method for producing organic polymer composite metallurgical metal material with excellent paint adhesion

Publications (2)

Publication Number Publication Date
JPS61264200A true JPS61264200A (en) 1986-11-22
JPH0756080B2 JPH0756080B2 (en) 1995-06-14

Family

ID=14413953

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH0756080B2 (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62270799A (en) * 1986-05-17 1987-11-25 Nippon Steel Corp Colored surface-treated steel sheet and its production
JPS63125699A (en) * 1986-11-13 1988-05-28 Kao Corp Painted metallic material having excellent paint adhesiveness, corrosion resistance and workability and its production
JPS63128197A (en) * 1986-11-17 1988-05-31 Kao Corp Organic polymer combined electroplated film and its production
JPH01290798A (en) * 1988-05-17 1989-11-22 Nippon Steel Corp Composite electroplated steel sheet having superior corrosion resistance and weldability
JPH01302525A (en) * 1988-01-04 1989-12-06 Kao Corp Magnetic recording medium and its production
JPH02166295A (en) * 1988-12-19 1990-06-26 Nippon Steel Corp Zn-ni composition electroplated steel sheet excellent in corrosion resistance in worked part
JPH02166297A (en) * 1988-12-19 1990-06-26 Nippon Steel Corp Zn-ni composite electroplated steel sheet excellent in corrosion resistance and workability
JPH02166296A (en) * 1988-12-19 1990-06-26 Nippon Steel Corp Zn-ni composite electroplated steel sheet excellent in property after coating
JPH0534436B2 (en) * 1990-03-14 1993-05-24 Nippon Steel Corp
JPH0545678B2 (en) * 1988-07-29 1993-07-09 Nippon Steel Corp

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61213400A (en) * 1985-03-15 1986-09-22 Dainippon Toryo Co Ltd Production of electroplated steel sheet

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61213400A (en) * 1985-03-15 1986-09-22 Dainippon Toryo Co Ltd Production of electroplated steel sheet

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62270799A (en) * 1986-05-17 1987-11-25 Nippon Steel Corp Colored surface-treated steel sheet and its production
JPS63125699A (en) * 1986-11-13 1988-05-28 Kao Corp Painted metallic material having excellent paint adhesiveness, corrosion resistance and workability and its production
JPS63128197A (en) * 1986-11-17 1988-05-31 Kao Corp Organic polymer combined electroplated film and its production
JPH01302525A (en) * 1988-01-04 1989-12-06 Kao Corp Magnetic recording medium and its production
JPH01290798A (en) * 1988-05-17 1989-11-22 Nippon Steel Corp Composite electroplated steel sheet having superior corrosion resistance and weldability
JPH0536518B2 (en) * 1988-05-17 1993-05-31 Nippon Steel Corp
JPH0545678B2 (en) * 1988-07-29 1993-07-09 Nippon Steel Corp
JPH02166295A (en) * 1988-12-19 1990-06-26 Nippon Steel Corp Zn-ni composition electroplated steel sheet excellent in corrosion resistance in worked part
JPH02166297A (en) * 1988-12-19 1990-06-26 Nippon Steel Corp Zn-ni composite electroplated steel sheet excellent in corrosion resistance and workability
JPH02166296A (en) * 1988-12-19 1990-06-26 Nippon Steel Corp Zn-ni composite electroplated steel sheet excellent in property after coating
JPH0534436B2 (en) * 1990-03-14 1993-05-24 Nippon Steel Corp

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