JP2787365B2 - Organic thin film coated Cr-containing zinc-based multi-layer rust-proof steel sheet having excellent long-term adhesion of organic thin film and cationic electrodeposition coating property, and method for producing the same - Google Patents

Organic thin film coated Cr-containing zinc-based multi-layer rust-proof steel sheet having excellent long-term adhesion of organic thin film and cationic electrodeposition coating property, and method for producing the same

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Publication number
JP2787365B2
JP2787365B2 JP11101090A JP11101090A JP2787365B2 JP 2787365 B2 JP2787365 B2 JP 2787365B2 JP 11101090 A JP11101090 A JP 11101090A JP 11101090 A JP11101090 A JP 11101090A JP 2787365 B2 JP2787365 B2 JP 2787365B2
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Japan
Prior art keywords
thin film
organic thin
containing zinc
steel sheet
chromate
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JP11101090A
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Japanese (ja)
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JPH049479A (en
Inventor
芳雄 新藤
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Nippon Steel Corp
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Nippon Steel Corp
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  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Electroplating Methods And Accessories (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は自動車、家電、建材等に使用される有機薄膜
の長期付着性並びにカチオン電着塗装性に優れた有機薄
膜被覆型Cr含有亜鉛系複層型防錆鋼板及びその製造方法
に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to an organic thin film-coated Cr-containing zinc-based material which is excellent in long-term adhesion of organic thin films used for automobiles, home appliances, building materials and the like and cationic electrodeposition coating properties. TECHNICAL FIELD The present invention relates to a multilayer rust-proof steel plate and a method for producing the same.

(従来の技術) 既に、冷延鋼板の加工性、溶接性、及び塗装性、特に
燐酸塩処理性を損なわずに耐食性を向上させることが出
来、かつ量産可能な表面処理鋼板として電気亜鉛めっき
鋼板が製造され、汎用されているのは周知の通りであ
る。ところが近年では、寒冷地帯に於ける冬季の道路凍
結防止用塩の散布により自動車の車体の腐食が激しくな
り、その防錆強化の一策として亜鉛めっき鋼板の適用が
進められているが、更に耐食性がよい防錆鋼板の要求が
高い。これら亜鉛系めっき鋼板の耐食性向上要求に対し
て亜鉛のめっき付着量の増加による耐食性の向上が知ら
れているが、溶接性や加工性の著しい低下を起こすこと
から、めっき付着量の増加以外の方法として、亜鉛自身
の溶解を抑制する狙いで、各種合金めっき法が提案され
ている。これらの多くはFe、Ni、Coと言った鉄族元素を
合金成分として含有するものである。
(Prior art) Electrogalvanized steel sheet as a surface-treated steel sheet that can improve corrosion resistance without impairing the workability, weldability, and paintability of cold-rolled steel sheets, especially phosphatability, and that can be mass-produced It is well known that is manufactured and widely used. However, in recent years, corrosion of automobile bodies has become severe due to the spraying of salt to prevent road freezing in winter in cold regions, and the use of galvanized steel sheets has been promoted as a measure to strengthen rust prevention. There is a high demand for good rust-proof steel plates. In order to improve the corrosion resistance of these galvanized steel sheets, it is known that the corrosion resistance is improved by increasing the amount of zinc plating. As a method, various alloy plating methods have been proposed in order to suppress the dissolution of zinc itself. Many of these contain iron group elements such as Fe, Ni, and Co as alloy components.

これらの亜鉛−鉄族系元素による電気亜鉛系合金めっ
き鋼板は、たとえば特公昭50−29821号公報、特公昭57
−61831号公報に見られる如く未塗装あるいは塗装後の
耐食性に優れる特徴があり、工業的に生産、実用化され
てきたが、更に一層の耐食性の向上が要求されている。
これに対して、亜鉛ないし亜鉛系合金めっき中にCrを含
有させて耐食性の向上を計った電気めっき鋼板が各種提
案されている。例えば、特公昭59−3831号公報、特公昭
59−40234号公報、特開昭61−130498号公報、特開昭61
−270398号公報、特開昭62−54099号公報等がある。こ
れらは何れも加工性、化成処理性の観点からCr含有率が
5%以下と少なく、耐食性にとってCrの効果は不十分で
ある。この改善策として、Crの含有率増加による耐食性
の向上を狙った有機物とCrとの複合共析法が開発され、
耐食性の改善に大きく寄与している。そして更に最近で
は、Cr含有亜鉛系合金めっき層もしくはCr含有亜鉛合金
系有機分散めっき層の上にクロメート皮膜を掛け、次い
で複合有機薄膜を設けた有機複合鋼板が高耐食性表面処
理鋼板として開発されているが、複合有機皮膜の長期間
にわたるめっき面への付着と複合有機皮膜の持つ電気抵
抗によるカチオン電着塗装性の低下に対して改善が強く
望まれている。
Electro-zinc alloy-plated steel sheets made of these zinc-iron group elements are disclosed in, for example, Japanese Patent Publication No. 50-29821 and Japanese Patent Publication No.
As described in JP-A-61831, it is characterized by excellent corrosion resistance after unpainting or after painting, and has been industrially produced and put to practical use, but further improvement in corrosion resistance is required.
On the other hand, various electroplated steel sheets have been proposed in which the corrosion resistance is improved by adding Cr to the zinc or zinc-based alloy plating. For example, Japanese Patent Publication No. 59-3831
59-40234, JP-A-61-130498, JP-A-61-61498
-270398 and JP-A-62-54099. All of these have a low Cr content of 5% or less from the viewpoint of workability and chemical conversion treatment, and the effect of Cr is insufficient for corrosion resistance. As a remedy, a composite eutectoid method of organic matter and Cr was developed to improve corrosion resistance by increasing the Cr content.
It greatly contributes to the improvement of corrosion resistance. More recently, an organic composite steel sheet with a chromate film coated on a Cr-containing zinc-based alloy plating layer or a Cr-containing zinc alloy-based organic dispersion plating layer and then provided with a composite organic thin film has been developed as a highly corrosion-resistant surface-treated steel sheet. However, there is a strong demand for improvement of the adhesion of the composite organic film to the plating surface for a long period of time and the reduction of the cationic electrodeposition coating property due to the electric resistance of the composite organic film.

(発明が解決しようとする課題) 一般に、Cr含有亜鉛系合金めっき層もしくはCr含有亜
鉛合金系有機分散めっき層の上にクロメート皮膜を掛
け、次いで複合有機薄膜を設けた有機複合鋼板では、複
合有機薄膜のめっき面に対する良好な付着維持の期間に
依って防錆効果の寿命が決まるので、この期間を長期化
すること、又複合有機薄膜の持つ電気抵抗によるカチオ
ン電着塗装性の低下に対しては、電着塗料槽に投入され
たとき速く有機薄膜中にイオンの通過できる路が出来る
ような特性を有機複合薄膜に与えることが本発明の課題
である。
(Problems to be Solved by the Invention) In general, in the case of an organic composite steel sheet in which a chromate film is applied on a Cr-containing zinc-based alloy plating layer or a Cr-containing zinc alloy-based organic dispersion plating layer and then a composite organic thin film is provided, a composite organic steel sheet is used. The life of the rust-prevention effect is determined by the period of time for maintaining good adhesion of the thin film to the plating surface. Therefore, it is necessary to extend this period, and to reduce the cationic electrodeposition coating property due to the electrical resistance of the composite organic thin film. SUMMARY OF THE INVENTION It is an object of the present invention to provide an organic composite thin film with such a property that a path through which ions can pass through the organic thin film quickly when it is put into an electrodeposition paint tank.

(課題を解決するための手段) 本発明の要旨は、鋼板上に厚み1ミクロン以上100ミ
クロン以下のCr含有亜鉛系合金めっき層もしくはCr含有
亜鉛合金系有機分散めっき層をもうけ、その上に全クロ
ム量に対し重量比で六価のクロムを0.03〜60%含むクロ
メートを施し、この上に水の透過性付与処理を施すこと
により非フィク式拡散特性を持たせた膜厚0.3〜3ミク
ロンの複合有機薄膜をもうけたことを特徴とする有機薄
膜の長期付着性並びにカチオン電着塗装性に優れた有機
薄膜被覆型Cr含有亜鉛系複層型防錆鋼板ならびに、前記
有機薄膜の長期付着性並びにカチオン電着塗装性に優れ
た有機薄膜被覆型Cr含有亜鉛系複層型防錆鋼板の製造に
際し、電気めっき方法で厚み1ミクロン以上100ミクロ
ン以下のCr含有亜鉛系合金めっき層もしくはCr含有亜鉛
合金系有機分散めっき層をもうけ、その上に全クロム量
に対し重量比で六価のクロムを0.03〜60%含み、且つこ
の処理工程に続く複合有機薄膜塗布工程の焼付け時に蒸
発が可能な水及び/もしくはアルコールを該有機薄膜に
対して0.1%以上40%以下含むようにクロメート乾燥さ
せ、しかる後、溶剤型複合有機薄膜用塗料を用いて膜厚
0.3〜3ミクロン相当のウエット塗膜を施し、該クロメ
ート皮膜中に残存させた水及び/もしくはアルコールを
蒸発させながら焼付けて水の透過性付与処理を行い、非
フィク式拡散特性を持たせることを特徴とする有機薄膜
の長期付着性並びにカチオン電着塗装性に優れた有機薄
膜被覆型Cr含有亜鉛系複層型防錆鋼板の製造方法であ
る。
(Means for Solving the Problems) The gist of the present invention is that a Cr-containing zinc-based alloy plating layer or a Cr-containing zinc alloy-based organic dispersion plating layer having a thickness of 1 μm or more and 100 μm or less is formed on a steel sheet, and A chromate containing 0.03 to 60% of hexavalent chromium in a weight ratio with respect to the amount of chromium is applied, and a water-imparting treatment is applied thereon to give a non-figure type diffusion property. An organic thin film coated Cr-containing zinc-based multi-layered rust-preventive steel sheet excellent in long-term adhesion of the organic thin film and cationic electrodeposition coating characteristic characterized by having a composite organic thin film, and long-term adhesion of the organic thin film and When manufacturing an organic thin film-coated Cr-containing zinc-based multi-layer rust-preventive steel sheet with excellent cationic electrodeposition coating properties, use an electroplating method to deposit a Cr-containing zinc-based alloy plating layer or a Cr-containing zinc alloy layer having a thickness of 1 to 100 microns. A gold-based organic dispersion plating layer is formed, and water containing hexavalent chromium in an amount of 0.03 to 60% by weight with respect to the total amount of chromium and capable of evaporating at the time of baking in a composite organic thin film coating step following this processing step. And / or chromate-dried to contain 0.1% or more and 40% or less of alcohol with respect to the organic thin film, and then use a solvent-type composite organic thin film paint to form a film.
Applying a wet coating of 0.3 to 3 microns and baking while evaporating the water and / or alcohol remaining in the chromate coating to impart a water permeability treatment to impart non-fixed diffusion characteristics. This is a process for producing a Cr-containing zinc-based multi-layer rust-proof steel sheet coated with an organic thin film, which is excellent in long-term adhesion of an organic thin film and excellent cationic electrodeposition coating properties.

(作用) 本発明では防錆性の寿命が、有機塗膜下のCr含有亜鉛
系合金めっき層もしくはCr含有亜鉛合金系有機分散めっ
き層が腐食に依って腐食生成物を発生し、塗膜下に蓄積
するために起こる有機皮膜の付着力低下と大きく関係す
ることに着眼し、防錆効果の長寿命下のために、有機皮
膜に水の拡散が起こり易いようミクロ的な欠陥部分を分
布させ、腐食生成物の外部へ拡散除去性を高める。この
ミクロ的な欠陥を有機塗膜に与えるには、有機皮膜中に
例えば水に可溶な塩類を予め仕込んで置く方法が在る
が、この塩がユーザーでの電着塗装性に悪影響を与えた
り、異常腐食の原因となる。それで本発明では、これに
代わる方法として、有機皮膜の下層にあるクロメート層
に塗料の焼付け時に気体を発生できるような物、具体的
には水もしくはアルコールを含ませて置き、焼付け時に
ガス化して有機皮膜を通過させることによりミクロ欠陥
を与える。有機皮膜に必要とするミクロ欠陥を本発明の
主旨に従って与えるには、次のようなクロメート皮膜を
有機皮膜塗装に先だって設けることが重要である。
(Action) In the present invention, the life of rust prevention is such that the Cr-containing zinc-based alloy plating layer or the Cr-containing zinc alloy-based organic dispersion plating layer under the organic coating generates corrosion products due to corrosion, Focusing on the large relationship with the decrease in the adhesion of the organic film that occurs due to accumulation on the surface, micro-defects are distributed so that water can easily diffuse into the organic film for the long life of the rust prevention effect. In addition, it enhances the ability of corrosion products to diffuse out and remove. In order to give these microscopic defects to the organic coating, there is a method in which, for example, water-soluble salts are previously charged and placed in the organic coating, but this salt adversely affects the electrodeposition coatability by the user. Or cause abnormal corrosion. Therefore, in the present invention, as an alternative method, a substance capable of generating a gas at the time of baking the paint, specifically water or alcohol, is placed in the chromate layer below the organic film, and gasified at the time of baking. Micro defects are given by passing through the organic film. It is important to provide the following chromate film prior to the coating of the organic film in order to provide the micro defects required for the organic film according to the gist of the present invention.

即ち、全クロム量に対し重量比で六価のクロムを0.03
〜60%含み、且つこの処理工程に続く複合有機薄膜塗布
工程の焼付け時に蒸発が可能な水及び/もしくはアルコ
ールを該有機複合皮膜に対して0.1%から40%含むよう
にクロメート乾燥させ、クロメートをCr含有亜鉛系合金
めっき層もしくはCr含有亜鉛合金系有機分散めっき層上
に設けることが重要である。もし蒸発可能な水若しくは
アルコールが0.1%より少ないと腐食生成物の拡散性が
不十分であり、また40%を越すと塗膜のはじきや、わき
が発生する。又この様にミクロ的な欠陥を与えた塗膜下
では、耐食性の観点とユーザーでの脱脂工程に於けるCr
の溶質を押さえるために、全クロム量に対し重量比で六
価のクロムを0.03〜60%含むものがよい結果を与える。
尚、本発明に使用する有機樹脂は溶剤系であって、且つ
クロメートに仕込んだ蒸発可能物質が溶けないものを使
用することを必須とする。一般使用されている樹脂、例
えばアクリル樹脂並びにその変性樹脂、エポキシ樹脂並
びにその変性樹脂、オレフィン樹脂並びにその変性樹
脂、ウレタン樹脂並びにその変性樹脂等の樹脂が本発明
の方法に使用可能であるが、その分子量が1000〜10000
のエポキシ樹脂系が特に良好な結果を与える。これはエ
ポキシ樹脂の硬化過程で本処理により最適のミクロ欠陥
が出来るためと考えられる。
That is, hexavalent chromium is added in a weight ratio of 0.03 to the total chromium amount.
Chromate is dried to contain 0.1% to 40% of water and / or alcohol which can be evaporated at the time of baking in a composite organic thin film coating step following this treatment step. It is important to provide on the Cr-containing zinc alloy plating layer or the Cr-containing zinc alloy organic dispersion plating layer. If the amount of evaporable water or alcohol is less than 0.1%, the diffusibility of the corrosion product is insufficient, and if it exceeds 40%, repelling and aside of the coating film occur. In addition, under a coating film with micro defects as described above, the corrosion resistance and the Cr content in the degreasing process by the user
In order to suppress the solutes, those containing hexavalent chromium in an amount of 0.03 to 60% by weight with respect to the total amount of chromium give good results.
The organic resin used in the present invention is of a solvent type, and it is essential to use one that does not dissolve the evaporable substance charged in the chromate. Resins such as commonly used resins, such as acrylic resins and modified resins thereof, epoxy resins and modified resins thereof, olefin resins and modified resins thereof, urethane resins and modified resins thereof can be used in the method of the present invention. Its molecular weight is 1000-10000
Epoxy resin systems give particularly good results. This is considered to be due to the fact that optimum micro defects are formed by this treatment in the curing process of the epoxy resin.

この様に有機皮膜に水の異常拡散性を与えると、電着
塗料槽に投入し電着塗装する際の析出塗膜の均一性及び
ガスピン(電着中に塗膜中に取り込まれた水素ガスが、
その焼付け工程でスムーズに抜けないために発生した小
さな穴)の発生を防ぐことが出来る。
As described above, when the organic film is given an abnormal diffusion property of water, the uniformity of the deposited film and the gas pin (the hydrogen gas taken into the film during the electrodeposition) But,
It is possible to prevent the generation of small holes which are generated because the holes do not come off smoothly in the baking process.

この様にして作られた有機薄膜の長期付着性並びにカ
チオン電着塗装性に優れた有機薄膜被覆型Cr含有亜鉛系
複層型防錆鋼板を水中に没すると、通常の拡散式に従う
吸水よりもはるかに速い速度の吸水が起こる。尚本法に
従って処理する場合、有機皮膜は0.3〜3ミクロンの範
囲がよい結果をもたらし、又大きさが1〜100ミリミク
ロンの難溶性の酸化物粒子、窒化物粒子及び炭化物粒子
を40%の範囲で含有させると、ミクロ的欠陥部分の均一
分散性があがる。
When the organic thin film coated Cr-containing zinc-based multi-layered rust-preventive steel sheet with excellent long-term adhesion and cationic electrodeposition coating property of the organic thin film made in this way is immersed in water, it becomes more susceptible to water absorption than the normal diffusion method. A much faster rate of water absorption occurs. When treated in accordance with the present method, the organic coating has a good result in the range of 0.3 to 3 μm, and has a low solubility of 1 to 100 μm in size of hardly soluble oxide particles, nitride particles and carbide particles of 40%. When it is contained within the range, the uniform dispersibility of the microscopic defect portion is improved.

尚、本発明が対象とするCr含有亜鉛合金系有機分散め
っきとは、以下のめっきをいう。
In addition, the Cr-containing zinc alloy-based organic dispersion plating targeted by the present invention refers to the following plating.

1)Zn−Cr−カチオンポリマーめっき 2)Zn−Ni−Cr−カチオンポリマーめっき 3)Zn−Co−Cr−カチオンポリマーめっき 4)Zn−Fe−Cr−カチオンポリマーめっき 5)Zn−Mn−Cr−カチオンポリマーめっき 6)Zn−Sn−Cr−カチオンポリマーめっき 7)Zn−Ni−Cr−難溶性無機酸化物−カチオンポリマー
めっき 8)Zn−Co−Cr−難溶性無機酸化物−カチオンポリマー
めっき 9)Zn−Fe−Cr−難溶性無機酸化物−カチオンポリマー
めっき 10)Zn−Mn−Cr−難溶性無機酸化物−カチオンポリマー
めっき 11)Zn−Sn−Cr−難溶性無機酸化物−カチオンポリマー
めっき 12)Zn−Mn−Cr−Ni−難溶性無機酸化物−カチオンポリ
マーめっき 13)Zn−Sn−Cr−Ni−難溶性無機酸化物−カチオンポリ
マーめっき 14)Zn−Ni−Cr−難溶性金属粉−カチオンポリマーめっ
き 15)Zn−Co−Cr−難溶性金属粉−カチオンポリマーめっ
き 16)Zn−Fe−Cr−難溶性金属粉−カチオンポリマーめっ
き 17)Zn−Mn−Cr−難溶性金属粉−カチオンポリマーめっ
き 18)Zn−Sn−Cr−難溶性金属粉−カチオンポリマーめっ
き 19)Zn−Mn−Cr−Ni−難溶性金属粉−カチオンポリマー
めっき 20)Zn−Sn−Cr−Ni−難溶性金属粉−カチオンポリマー
めっき 21)Zn−Fe属元素の複数種−Cr−カチオンポリマーめっ
き 22)Zn−Mn−Fe属元素の複数種−Cr−カチオンポリマー
めっき 23)Zn−Sn−Fe属元素の複数種−Cr−カチオンポリマー
めっき 24)Zn−Fe属元素の複数種−Cr−難溶性酸化物−カチオ
ンポリマーめっき 25)Zn−Mn−Fe属元素の複数種−Cr−難溶性無機酸化物
−カチオンポリマーめっき 26)Zn−Sn−Fe属元素の複数種−Cr−難溶性無機酸化物
−カチオンポリマーめっき 27)Zn−Fe属元素の複数種−Cr−難溶性金属粉−カチオ
ンポリマーめっき 28)Zn−Mn−Fe属元素の複数種−Cr−難溶性金属粉−カ
チオンポリマーめっき 29)Zn−Sn−Fe属元素の複数種−Cr−難溶性金属粉−カ
チオンポリマーめっき 30)上記7)〜13)のめっき組成に於て難溶性酸化物を
難溶性窒化物に置き換えためっき 31)上記24)〜26)のめっき組成に於て難溶性酸化物を
難溶性窒化物に置き換えためっき 32)上記7)〜13)のめっき組成に於て難溶性酸化物を
難溶性炭化物に置き換えためっき 33)上記24)〜26)のめっき組成に於て難溶性酸化物を
難溶性炭化物に置き換えためっき ここに述べるカチオンポリマーとは、分子量が200以
上で−COOH基、−OH基をその骨格からはずしたときに水
に不溶性である有機樹脂で、アミン基を有する物を指
す。具体的には下記の様な有機樹脂を指す。
1) Zn-Cr-cation polymer plating 2) Zn-Ni-Cr-cation polymer plating 3) Zn-Co-Cr-cation polymer plating 4) Zn-Fe-Cr-cation polymer plating 5) Zn-Mn-Cr- Cationic polymer plating 6) Zn-Sn-Cr-cationic polymer plating 7) Zn-Ni-Cr- sparingly soluble inorganic oxide-cationic polymer plating 8) Zn-Co-Cr- sparingly soluble inorganic oxide-cationic polymer plating 9) Zn-Fe-Cr-poorly soluble inorganic oxide-cationic polymer plating 10) Zn-Mn-Cr-poorly soluble inorganic oxide-cationic polymer plating 11) Zn-Sn-Cr-poorly soluble inorganic oxide-cationic polymer plating 12 ) Zn-Mn-Cr-Ni-poorly soluble inorganic oxide-cationic polymer plating 13) Zn-Sn-Cr-Ni-poorly soluble inorganic oxide-cationic polymer plating 14) Zn-Ni-Cr-poorly soluble metal powder- Cationic polymer plating 15) Zn-Co-Cr- Poorly soluble metal powder-cationic polymer plating 16) Zn-Fe-Cr-poorly soluble metal powder-cationic polymer plating 17) Zn-Mn-Cr-poorly soluble metal powder-cationic polymer plating 18) Zn-Sn-Cr-poorly soluble Metal powder-cationic polymer plating 19) Zn-Mn-Cr-Ni-sparingly soluble metal powder-cationic polymer plating 20) Zn-Sn-Cr-Ni-sparingly soluble metal powder-cationic polymer plating 21) Zn-Fe element Multiple species-Cr-cation polymer plating 22) Multiple species of Zn-Mn-Fe element-Cr-cation polymer plating 23) Multiple species of Zn-Sn-Fe element-Cr-cation polymer plating 24) Zn-Fe element Multiple types of elements-Cr-slightly soluble oxide-cationic polymer plating 25) Multiple types of Zn-Mn-Fe group elements-Cr-poorly soluble inorganic oxide-cationic polymer plating 26) Multiple types of Zn-Sn-Fe group elements Species-Cr-Insoluble inorganic oxide-Cationic polymer plating 27) Zn-Fe genus Plurality of elements-Cr-sparingly soluble metal powder-cationic polymer plating 28) Plurality of Zn-Mn-Fe element-Cr-sparingly soluble metal powder-cationic polymer plating 29) Zn-Sn-Fe element -Cr-poorly soluble metal powder-cationic polymer plating 30) Plating in which the sparingly soluble oxide is replaced by sparingly soluble nitride in the above plating compositions 7) to 13) 31) Plating composition of above 24) to 26) 32) Plating in which sparingly soluble oxides are replaced by sparingly soluble nitrides 32) Plating in which sparingly soluble oxides are replaced by sparingly soluble carbides in the plating compositions of 7) to 13) above 33) of 24) to 26) above Plating in which sparingly soluble oxide is replaced by sparingly soluble carbide in the plating composition The cationic polymer described here is insoluble in water when the molecular weight is 200 or more and -COOH group and -OH group are removed from its skeleton. An organic resin that has an amine group. Specifically, it refers to the following organic resins.

A)カチオン化オレフィン樹脂 B)カチオン化アクリル樹脂 C)カチオン化ビニール樹脂 D)カチオン化エポキシ樹脂 E)カチオン化ポリエステル樹脂 F)カチオン化ウレタン樹脂 G)カチオン化天然樹脂 H)カチオン化アミノ樹脂 I)カチオン化イミド樹脂 J)カチオン化アミド樹脂 K)ポリアミノスルフォネート 又、ここで言う難溶性酸化物とは、下記の元素の酸化
物粒子或はこの酸化物で其表面が70%以上おおわれた粒
子を言う。
A) Cationized olefin resin B) Cationized acrylic resin C) Cationized vinyl resin D) Cationized epoxy resin E) Cationized polyester resin F) Cationized urethane resin G) Cationized natural resin H) Cationized amino resin I) Cationized imide resin J) Cationized amide resin K) Polyaminosulfonate In addition, the hardly soluble oxide referred to here is an oxide particle of the following element or a particle whose surface is covered with 70% or more of this oxide. Say

Ti,Si,Al,Nb,Zr,Ta,Pb,In,Hf,W,Os 更に又、ここで言う難溶性窒化物とは、下記の元素の
窒化物粒子或はこの窒化物で其表面が70%以上おおわれ
た粒子を言う。
Ti, Si, Al, Nb, Zr, Ta, Pb, In, Hf, W, Os Furthermore, the insoluble nitride mentioned here is a nitride particle of the following element or the surface of this nitride. A particle covered by more than 70%.

Ti,Si,Al,Nb,Zr,Ta,Pb,In,Hf,W,Os,B,Co,Fe,Ni 更に又、ここで言う難溶性炭化物とは、下記の元素の
炭化物粒子或はこの炭化物で其表面が70%以上おおわれ
た粒子を言う。
Ti, Si, Al, Nb, Zr, Ta, Pb, In, Hf, W, Os, B, Co, Fe, NiFurthermore, the hardly soluble carbide mentioned here is carbide particles of the following elements or A particle whose surface is covered with more than 70% of carbide.

Ti,Si,Al,Nb,Zr,Ta,Pb,In,Hf,W,Os,B,Co,Fe,Ni 尚又ここに記した難溶性金属粉とは、めっき液に溶け
にくい金属粉を指すもので、具体的に例を挙げれば下記
のようになる。
Ti, Si, Al, Nb, Zr, Ta, Pb, In, Hf, W, Os, B, Co, Fe, Ni In addition, the hardly soluble metal powder described here is a metal powder that is hardly soluble in the plating solution. The following is a specific example.

Ti,Si,Al,Nb,Zr,Ta,Pb,In,Hf,W,Os,Au,Ag,Co,Fe,Ni 実施例1 電気めっき液として、Zn2+を40g/l、Ni2+を20g/l、Cr
3+を15.5g/l、又カチオンポリマーとして分子量が3500
のポリアミンスルフォンを2g/l含むめっき液を硫酸塩及
び硫酸クロムを使用して作る。このめっき液を硫酸を用
いてpH=3.4に調整した後、常温で鉛電極を陽極とし、
極比1:1にして電流密度80A/dm2で電気めっきを行ない、
付着量30g/m2のZn:Cr:Ni:カチオンポリマーの比が86.5:
9:4:0.5のCr含有亜鉛合金系有機分散めっき鋼板を得
た。更にこのCr含有亜鉛合金系有機分散めっき鋼板の上
層に、全クロム量に対し重量比で六価のクロムを50%含
むクロメートをCr換算量で50mg/m2相当、200℃に加熱し
た時の蒸発減量分がそれぞれ後で焼き付ける有機皮膜量
に対して0.01,0.1,1.0,10,100%に相当する分量と成る
水分にSi,Al,Tiの混合ゾルを0.1%から10%の範囲で調
整して含ませたクロメートをほどこし、乾燥させる。次
いでこのクロメートの上に分子量が5000のエポキシ樹脂
と、粒径8ミリミクロンのSiO2を固形分に対し25重量%
含む、固形分濃度22重量%の溶剤型複合有機薄膜用塗料
を用いて膜厚0.8ミクロン相当のウェット塗膜を施し、1
50℃で該クロメート皮膜中に残存させた水を蒸発させな
がら上層の溶剤型有機塗膜を15秒間かけて焼付けた。第
1図に塗膜の長期付着性を、又第2図に電着塗装時のガ
スピン性を示す。尚上層の有機皮膜の長期付着性はサイ
クル腐食試験(1%塩水への浸漬2分、70℃乾燥20分、
40℃、RH98湿潤放置8分の30分を1サイクルとする)乾
燥により該有機薄膜がセロテープ(登録商標)で50%以
上剥離するまでの時間をもって比較した値を使用した。
又電着塗装性は、1リットルのU−600塗料当り1dm2
面積の冷延鋼板を100枚処理し、85℃に加熱した後3カ
月密封保存した塗料を、ターンオーバーの影響を受けた
実機の電着塗料を再現する塗料として使用した。電着塗
装は170V、2分で30ミクロンの析出塗膜が得られるよう
イソプロピルアルコールでの電気電導度の調整及び浴温
の調整を行なった。ガスピンは1dm2の面積に発生した
数で表わした。何れの評価に対しても本発明の方法は良
好な結果を示している。
Ti, Si, Al, Nb, Zr, Ta, Pb, In, Hf, W, Os, Au, Ag, Co, Fe, Ni Example 1 As an electroplating solution, Zn 2+ was 40 g / l, Ni 2+ 20g / l, Cr
3+ 15.5g / l, molecular weight 3500 as cationic polymer
A plating solution containing 2 g / l of polyamine sulfone is prepared using sulfate and chromium sulfate. After adjusting the pH of the plating solution to 3.4 using sulfuric acid, the lead electrode was used as an anode at room temperature,
Perform electroplating at a current density of 80 A / dm 2 with a pole ratio of 1: 1.
Zn: Cr: Ni: cationic polymer with a coating weight of 30 g / m 2 having a ratio of 86.5:
A 9: 4: 0.5 Cr-containing zinc alloy-based organic dispersion plated steel sheet was obtained. Further, on the upper layer of this Cr-containing zinc alloy-based organic dispersion plated steel sheet, a chromate containing 50% of hexavalent chromium in a weight ratio to the total chromium amount was equivalent to 50 mg / m 2 in terms of Cr, and heated to 200 ° C. The mixed sol of Si, Al, and Ti is adjusted in the range of 0.1% to 10% to the moisture equivalent to 0.01, 0.1, 1.0, 10, and 100% of the amount of organic film to be baked later, respectively. The soaked chromate is applied and dried. Next, an epoxy resin having a molecular weight of 5000 and SiO 2 having a particle size of 8 mm were added to the chromate by 25% by weight based on the solid content.
A wet-coating film equivalent to 0.8 micron in thickness was prepared using a solvent-type composite organic thin-film coating material with a solid content of 22% by weight.
The upper solvent type organic coating film was baked at 50 ° C. for 15 seconds while evaporating water remaining in the chromate film. FIG. 1 shows the long-term adhesion of the coating film, and FIG. 2 shows the gas pin properties during electrodeposition coating. The long-term adhesion of the upper organic film was determined by a cyclic corrosion test (immersion in 1% salt water for 2 minutes, drying at 70 ° C for 20 minutes,
The value obtained was compared with the time until the organic thin film was peeled off by 50% or more with Cellotape (registered trademark) by drying.
The electrodeposition coatability was affected by the turnover of the paint, which was treated with 100 sheets of cold rolled steel sheet of 1 dm 2 area per liter of U-600 paint, heated to 85 ° C and sealed and stored for 3 months. It was used as a paint to reproduce the electrodeposition paint of the actual machine. In the electrodeposition coating, the electric conductivity was adjusted with isopropyl alcohol and the bath temperature was adjusted so that a deposited film of 30 μm was obtained at 170 V in 2 minutes. Gas pins were expressed by the number generated in an area of 1 dm 2 . The method of the present invention shows good results for both evaluations.

実施例2 電気めっき液として、Zn2+を40g/l、Mn2+を15g/l、Cr
3+を15.5g/l、(NH4)SO3を2g/l、又カチオンポリマーと
して分子量が4500のポリアミンスルフォンを2g/l含むめ
っき液を硫酸塩及び硫酸クロムを使用して作る。このめ
っき液を硫酸を用いてpH=4.1に調整した後、常温で鉛
電極を陽極とし、極比1:1にして電流密度80A/dm2で電気
めっきを行ない、付着量30g/m2のZn:Cr:Mn:カチオンポ
リマーの比が85.5:7:7:0.5のCr含有亜鉛合金系有機分散
めっき鋼板を得た。更にこのCr含有亜鉛合金系有機分散
めっき鋼板の上層に、全クロム量に対し重量比で六価の
クロムを40%を含むクロメート皮膜をCr換算量で50mg/m
2相当、且つシリカゾル15%を含ませることにより水と
プロピルアルコールとの1:1混合物を含ませたクロメー
ト皮膜を10g/m2施し、30℃、60℃、80℃、120℃、150
℃、200℃に加熱し、これを10秒間保持した後室温に冷
却した。次いで、このクロメートの上に分子量が5000の
エポキシ樹脂と、粒径8ミリミクロンのSiO2を固形分に
対し25重量%含む、固形分濃度22重量%の溶剤型複合有
機薄膜用塗料を用いて膜厚0.8ミクロン相当のウェット
塗膜を施し、150℃で該クロメート皮膜中に残存させた
水を蒸発させながら上層の溶剤型有機塗膜を15秒間かけ
て焼付けた。第1表にその結果を示す。何れの評価に対
しても本発明の方法は良好な結果を示している。尚、脱
脂液による下地クロムの抽出性は、40℃で1%のカセイ
曹達溶液に10分間浸漬後の減量をもって評価した。また
以下に記す実施例中の評価には以上に述べた評価法を用
いた。
Example 2 As an electroplating solution, Zn 2+ was 40 g / l, Mn 2+ was 15 g / l, and Cr was
A plating solution containing 15.5 g / l of 3+ , 2 g / l of (NH 4 ) SO 3, and 2 g / l of a polyamine sulfone having a molecular weight of 4500 as a cationic polymer is prepared using sulfate and chromium sulfate. Was adjusted to pH = 4.1 with this plating solution with sulfuric acid, and the lead electrode at room temperature as an anode, Kyokuhi 1: 1 subjected to electroplating at a current density of 80A / dm 2, the deposition amount of 30 g / m 2 A Cr-containing zinc alloy-based organic dispersion plated steel sheet having a ratio of Zn: Cr: Mn: cationic polymer of 85.5: 7: 7: 0.5 was obtained. Further, a chromate film containing 40% of hexavalent chromium in a weight ratio to the total chromium amount of 50 mg / m in terms of Cr is provided on the upper layer of the Cr-containing zinc alloy-based organic dispersion plated steel sheet.
2 equivalent, and a chromate film containing a 1: 1 mixture of water and propyl alcohol by incorporating 15% of silica sol at 10 g / m 2 was applied, and 30 ° C., 60 ° C., 80 ° C., 120 ° C., 150 ° C.
The solution was heated to 200 ° C. and 200 ° C., held for 10 seconds, and then cooled to room temperature. Next, an epoxy resin having a molecular weight of 5,000 and a paint for a solvent-type composite organic thin film having a solid content of 22% by weight, containing 25% by weight of a solid content of SiO 2 having a particle size of 8 mm were used on the chromate. A wet coating film having a thickness of 0.8 μm was applied, and the upper solvent type organic coating film was baked at 150 ° C. for 15 seconds while evaporating water remaining in the chromate film. Table 1 shows the results. The method of the present invention shows good results for both evaluations. The extractability of the underlayer chromium by the degreasing solution was evaluated by the weight loss after immersion in a 1% caustic soda solution at 40 ° C. for 10 minutes. The evaluation method described above was used for the evaluation in the examples described below.

実施例3 電気めっき液として、Zn2+を40g/l、Ni2+を20g/l、Cr
3+を15.5g/l、粒径が8ミリミクロンのシリカを10g/l、
又カチオンポリマーとして分子量が4000のポリアミンス
ルフォンを2g/l含むめっき液を硫酸塩及び硫酸クロムを
使用して作る。このめっき液を硫酸を用いてpH=2.0に
調整した後、常温で鉛電極を陽極とし、極比1:1にして
電流密度80A/dm2で電気めっきを行ない、付着量30g/m2
のZn:Cr:Ni:シリカ:カチオンポリマーの比が84.5:9:3:
3:0.5のCr含有亜鉛合金系有機分散めっき鋼板を得た。
更にこのCr含有亜鉛合金系有機分散めっき鋼板の上層
に、全クロム量に対し重量比で六価のクロムを10、20、
30、40、50、60、70、80、90%を含むクロメート皮膜を
Cr換算量で50mg/m2相当、且つシリカゾルを20%含ませ
ることにより水を含ませたクロメート皮膜を9g/m2
し、80℃に加熱し、20秒間保持した後室温に冷却した。
次いでこのクロメートの上に分子量が5000のエポキシ樹
脂と、粒径8ミリミクロンのSiO2を固形分に対し25重量
%含む、固形分濃度22重量%の溶剤型複合有機薄膜用塗
料を用いて膜厚0.8ミクロン相当のウェット塗膜を施
し、150℃で該クロメート皮膜中に残存させた水を蒸発
させながら上層の溶剤型有機塗膜を15秒間かけて焼付け
た。第2表にその結果を示す。何れの評価に対しても本
発明の方法は良好な結果を示している。
Example 3 As an electroplating solution, Zn 2+ was 40 g / l, Ni 2+ was 20 g / l, and Cr was
3+ 15.5 g / l, particle size 8 mm micron silica 10 g / l,
A plating solution containing 2 g / l of polyamine sulfone having a molecular weight of 4000 as a cationic polymer is prepared using sulfate and chromium sulfate. After adjusting the plating solution to pH = 2.0 using sulfuric acid, electroplating was performed at a current density of 80 A / dm 2 with a lead electrode as an anode at a normal temperature and a pole ratio of 1: 1 to obtain a coating amount of 30 g / m 2.
The ratio of Zn: Cr: Ni: silica: cationic polymer is 84.5: 9: 3:
A 3: 0.5 Cr-containing zinc alloy-based organic dispersion plated steel sheet was obtained.
Furthermore, on the upper layer of the Cr-containing zinc alloy-based organic dispersion plated steel sheet, hexavalent chromium in a weight ratio to the total chromium amount of 10, 20,
Chromate coating containing 30, 40, 50, 60, 70, 80, 90%
A chromate film equivalent to 50 mg / m 2 in terms of Cr and containing water by containing 20% of silica sol was applied at 9 g / m 2 , heated to 80 ° C., kept for 20 seconds, and then cooled to room temperature.
Next, a film is formed on the chromate using an epoxy resin having a molecular weight of 5,000 and a solvent type composite organic thin film paint having a solid content of 22% by weight and containing 25% by weight of a solid content of SiO 2 having a particle size of 8 mm. A wet coating film having a thickness of 0.8 μm was applied, and the upper solvent type organic coating film was baked at 150 ° C. for 15 seconds while evaporating water remaining in the chromate film. Table 2 shows the results. The method of the present invention shows good results for both evaluations.

実施例4 電気めっき液として、Zn2+を40g/l、Mn2+を15g/l、Cr
3+を15.5g/l、(NH4)SO3を2g/l、又カチオンポリマーと
して分子量が4500のポリアミンスルフォンを2g/l含むめ
っき液を硫酸塩及び硫酸クロムを使用して作る。このめ
っき液を硫酸を用いてpH=4.1に調整した後、常温で鉛
電極を陽極とし、極比1:1にして電流密度80A/dm2で電気
めっきを行ない、付着量30g/m2のZn:Cr:Mn:カチオンポ
リマーの比が85.5:7:7:0.5のCr含有亜鉛合金系有機分散
めっき鋼板を得た。更にこのCr含有亜鉛合金系有機分散
めっき鋼板の上層に、全クロム量に対し重量比で六価の
クロムを40%含むクロメートをCr換算量で50mg/m2
当、且つ水とプロピルアルコールとの1:1混合物を5900m
g/m2含ませたクロメート皮膜を施し、30℃、80℃、110
℃及び150℃の各々の温度で20秒間加熱したものを作っ
た。そして30℃に冷却した後、このクロメートの上に分
子量が8000のエポキシ樹脂と、粒径8ミリミクロンのSi
O2を固形分に対し25重量%含む、固形分濃度22重量%の
溶剤型複合有機薄膜用塗料を用いて膜厚0.1,0.2,0.3,0.
4,0.5,0.6,0.7,0.8,0.9,1.0,2.2,3.2,4.5ミクロン相当
のウェット塗膜を施し、150℃で該クロメート皮膜中に
残存させた水を蒸発させながら上層の溶剤型有機塗膜を
15秒間かけて焼付け、各水準の処理鋼板を作製した。第
3、4表にその評価結果を示す。何れの評価に対しても
本発明の方法は良好な結果を示している。
Example 4 As an electroplating solution, Zn 2+ was 40 g / l, Mn 2+ was 15 g / l, Cr
A plating solution containing 15.5 g / l of 3+ , 2 g / l of (NH 4 ) SO 3, and 2 g / l of a polyamine sulfone having a molecular weight of 4500 as a cationic polymer is prepared using sulfate and chromium sulfate. Was adjusted to pH = 4.1 with this plating solution with sulfuric acid, and the lead electrode at room temperature as an anode, Kyokuhi 1: 1 subjected to electroplating at a current density of 80A / dm 2, the deposition amount of 30 g / m 2 A Cr-containing zinc alloy-based organic dispersion plated steel sheet having a ratio of Zn: Cr: Mn: cationic polymer of 85.5: 7: 7: 0.5 was obtained. Further, on the upper layer of this Cr-containing zinc alloy-based organic dispersion plated steel sheet, a chromate containing 40% of hexavalent chromium in a weight ratio to the total chromium amount is equivalent to 50 mg / m 2 in terms of Cr, and a mixture of water and propyl alcohol. 5900m for 1: 1 mixture
subjected to g / m 2 contained chromate film was, 30 ℃, 80 ℃, 110
Heated for 20 seconds at a temperature of 150C and 150C, respectively, was made. Then, after cooling to 30 ° C., an epoxy resin having a molecular weight of 8000 and a Si powder having a particle diameter of 8 millimicrons are placed on the chromate.
Using a solvent type composite organic thin film paint having a solid content of 22% by weight, containing 25% by weight of O 2 with respect to the solid content, and a film thickness of 0.1, 0.2, 0.3, 0.
Apply a wet film equivalent to 4,0.5,0.6,0.7,0.8,0.9,1.0,2.2,3.2,4.5 microns, and evaporate the water remaining in the chromate film at 150 ° C while evaporating the water in the upper layer. Membrane
It was baked for 15 seconds to produce each level of treated steel sheet. Tables 3 and 4 show the evaluation results. The method of the present invention shows good results for both evaluations.

実施例5 電気めっき液として、Zn2+を36g/l、Cr3+を15.5g/l、
(NH4)SO3を2g/l、又カチオンポリマーとして分子量が45
00のポリアミンスルフォンを2g/l、および分子量が1200
0のアミン変性エポキシ樹脂を10g/l含むめっき液を硫酸
塩及び硫酸クロムを使用して作る。このめっき液を硫酸
を用いてpH=4.1に調整した後、常温で鉛電極を陽極と
し、極比1:1にして電流密度80A/dm2で電気めっきを行な
い、付着量30g/m2のZn:Cr:カチオンポリマーの比が90.
3:8.2:1.5のCr含有亜鉛合金系有機分散めっき鋼板を得
た。更にこのCr含有亜鉛合金系有機分散めっき鋼板の上
層に、全クロム量に対し重量比で六価のクロムを55%含
むクロメートをCr換算量で50mg/m2相当し、且つシリカ
ゾルを重量百分率で10%及び分子量が250000のCMC(カ
ルボキシ・メチル・セルローズ)を0.2g/l加えることに
より水とプロピルアルコールとの比が1:1混合物を2250m
g/m2含ませたクロメート皮膜を施し、80℃及び300℃の
各温度で30秒間加熱したものを作った。そして30℃に冷
却した後、このクロメートの上に分子量が7700のエポキ
シ樹脂と、粒径5ミリミクロンのSiO2を固形分に対し25
重量%含む、固形分濃度20重量%の溶剤型複合有機薄膜
用塗料を用いて膜厚0.1,0.2,0.3,0.4,0.5,0.6,0.7,0.8,
0.9,1.0,2.2,3.2,4.5ミクロン相当のウェット塗膜を施
し、それぞれ200℃で該クロメート皮膜中に残存させた
水を蒸発させながら上層の溶剤型有機塗膜を15秒間かけ
て焼付け、各水準の処理鋼板を作製した。第5表にその
評価結果を示す。本発明の方法により、カチオン電着塗
料の際に起こるガスピン発生数の著しい低下、サイクル
試験での密着力低下によるテイピングでの50%有機皮膜
剥離発生までのサイクル数の増加及び下地クロムの脱脂
液への抽出による付着量の減少の防止効果が得られるこ
とが分かる。
Example 5 As an electroplating solution, Zn 2+ was 36 g / l, Cr 3+ was 15.5 g / l,
2 g / l of (NH 4 ) SO 3 and a cationic polymer having a molecular weight of 45
2 g / l of polyamine sulfone with a molecular weight of 1200
A plating solution containing 10 g / l of an amine-modified epoxy resin is prepared using sulfate and chromium sulfate. Was adjusted to pH = 4.1 with this plating solution with sulfuric acid, and the lead electrode at room temperature as an anode, Kyokuhi 1: 1 subjected to electroplating at a current density of 80A / dm 2, the deposition amount of 30 g / m 2 The ratio of Zn: Cr: cationic polymer is 90.
A 3: 8.2: 1.5 Cr-containing zinc alloy-based organic dispersion plated steel sheet was obtained. Further, on the upper layer of the Cr-containing zinc alloy-based organic dispersion plated steel sheet, a chromate containing 55% of hexavalent chromium in a weight ratio to the total chromium content is equivalent to 50 mg / m 2 in terms of Cr, and silica sol is a weight percentage. By adding 0.2 g / l of CMC (carboxy methyl cellulose) having 10% and molecular weight of 250,000, the mixture of water and propyl alcohol at a ratio of 1: 1 is 2250 m.
A chromate film containing g / m 2 was applied and heated at 80 ° C. and 300 ° C. for 30 seconds. After cooling to 30 ° C., an epoxy resin having a molecular weight of 7700 and SiO 2 having a particle size of 5 millimicrons were added to the chromate by 25% based on the solid content.
%, Containing 0.1%, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8,
A wet coating of 0.9, 1.0, 2.2, 3.2, and 4.5 microns is applied, and the upper solvent-type organic coating is baked at 200 ° C. for 15 seconds while evaporating water remaining in the chromate coating. A level treated steel sheet was produced. Table 5 shows the evaluation results. According to the method of the present invention, the number of gas pins generated during the cationic electrodeposition coating is significantly reduced, the number of cycles up to 50% organic film peeling by taping due to the decrease in adhesion in the cycle test is increased, and the base chromium degreaser It can be seen that the effect of preventing a decrease in the amount of adhesion due to the extraction into the solvent is obtained.

実施例6 電気めっき液として、Zn2+を36g/l、Cr3+を15.5g/l、
(NH4)SO3を2g/l、又カチオンポリマーとして分子量が45
00のポリアミンスルフォンを2g/l、および必要に応じて
分子量が12000のアミン変性エポキシ樹脂を10g/l含むめ
っき液を基本に各種めっき成分を添加した硫酸塩及び硫
酸クロムを含むめっき液を作る。このめっき液を硫酸を
用いてpH=4.1に調整した後、常温で鉛電極を陽極と
し、極比1:1にして電流密度80A/dm2で電気めっきを行な
い、付着量30g/m2のCr含有亜鉛合金系有機分散めっき鋼
板を各種作る。更にこのCr含有亜鉛合金系有機分散めっ
き鋼板の上層に、全クロム量に対し重量比で六価のクロ
ムを55%含むクロメートをCr換算量で50mg/m2相当、且
つシリカゾルを重量百分率で15%及び分子量が150000の
CMCを0.2g/l加えることにより水とプロピルアルコール
との比が1:1混合物を2250mg/m2含ませたクロメート皮膜
を施し、80℃及び270℃の各温度で30秒間加熱したもの
を作った。そして30℃に冷却した後、このクロメートの
上に分子量が7700のエポキシ樹脂と、粒径5ミリミクロ
ンのSiO2を固形分に対し25重量%含む、固形分濃度20重
量%の溶剤型複合有機薄膜用塗料を用いて膜厚0.9ミク
ロン相当のウェット塗膜を施し、それぞれ200℃で該ク
ロメート皮膜中に残存させた水を蒸発させながら上層の
溶剤型有機塗膜を15秒間かけて焼付け、各種Cr含有亜鉛
合金系有機分散めっき鋼板を下地とする処理鋼板を作製
した。第6表及び第7表にその評価結果を示す。本発明
の方法により、カチオン電着塗装の際に起こるガスピン
発生数の著しい低下、サイクル試験での密着力低下によ
るテイピングでの50%有機皮膜剥離発生までのサイクル
数の増加及び下地クロムの脱脂液への抽出による付着量
の減少の防止効果が得られることが分かる。
Example 6 As an electroplating solution, Zn 2+ was 36 g / l, Cr 3+ was 15.5 g / l,
2 g / l of (NH 4 ) SO 3 and a cationic polymer having a molecular weight of 45
A plating solution containing sulfate and chromium sulfate to which various plating components are added is prepared based on a plating solution containing 2 g / l of polyamine sulfone of No. 00 and 10 g / l of an amine-modified epoxy resin having a molecular weight of 12000 as required. Was adjusted to pH = 4.1 with this plating solution with sulfuric acid, and the lead electrode at room temperature as an anode, Kyokuhi 1: 1 subjected to electroplating at a current density of 80A / dm 2, the deposition amount of 30 g / m 2 Various types of Cr-containing zinc alloy-based organic dispersion plated steel sheets are manufactured. Further, on the upper layer of the Cr-containing zinc alloy-based organic dispersion plated steel sheet, a chromate containing 55% of hexavalent chromium in a weight ratio to the total chromium content of 50 mg / m 2 in terms of Cr and silica sol in a weight percentage of 15% were added. % And molecular weight of 150,000
The ratio of water to methyl alcohol by the addition of CMC 0.2 g / l of 1: 1 mixture subjected to chromate film moistened 2250 mg / m 2, and making those heated at each temperature of 80 ° C. and 270 ° C. 30 seconds Was. Then, after cooling to 30 ° C., a solvent type composite organic material having a solid content concentration of 20% by weight containing, on the chromate, an epoxy resin having a molecular weight of 7,700 and SiO 2 having a particle diameter of 5 mm 25% by weight based on the solid content. Using a thin film paint, apply a wet film equivalent to a thickness of 0.9 micron, and bake the upper solvent type organic film over 15 seconds at 200 ° C while evaporating water remaining in the chromate film. A treated steel sheet was prepared using a Cr-containing zinc alloy-based organic dispersion plated steel sheet as a base. Tables 6 and 7 show the evaluation results. According to the method of the present invention, the number of gas pins generated during cationic electrodeposition coating is significantly reduced, the number of cycles up to 50% organic film peeling by taping due to a decrease in adhesion in a cycle test is increased, and the base chromium degreasing solution is used. It can be seen that the effect of preventing a decrease in the amount of adhesion due to the extraction into the solvent is obtained.

(発明の効果) 以上述べたごとく、本発明によれば複合有機皮膜の長
期間にわたるめっき面への付着と複合有機皮膜の持つ電
気抵抗によるカチン電着塗装性の低下に対する改善がな
され、有機薄膜の長期付着性並びにカチオン電着塗装性
に優れた有機薄膜被覆型Cr含有亜鉛系複層型防錆鋼板が
経済的に得られる。
(Effects of the Invention) As described above, according to the present invention, it is possible to improve the adhesion of the composite organic film to the plated surface for a long period of time and the reduction of the electrodeposition coatability due to the electric resistance of the composite organic film. An organic thin film-coated zinc-containing multi-layered rust-preventive steel sheet excellent in long-term adhesion and cation electrodeposition coating property can be obtained economically.

【図面の簡単な説明】[Brief description of the drawings]

第1図はクロメート皮膜中一次的に残した水分の有機皮
膚に対する含有量(横軸)とサイクル腐食試験により有
機皮膜がセロテープ剥離試験で50%剥離するまでのサイ
クル数(縦軸)との関係を示す図、 第2図はクロメートの有機薄膜に対する含有量(横軸)
と1dm2の電着塗装面に発生したガスピンの個数(縦
軸)との関係を示す図である。
Fig. 1 shows the relationship between the content of water temporarily left in the chromate film with respect to the organic skin (horizontal axis) and the number of cycles (vertical axis) until the organic film was peeled by 50% in the cellophane peel test by the cyclic corrosion test. Fig. 2 shows the chromate content in the organic thin film (horizontal axis)
FIG. 3 is a diagram showing the relationship between the number of gas pins generated on the electrodeposition coating surface of 1 dm 2 (vertical axis).

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】鋼板上に厚み1ミクロン以上100ミクロン
以下のCr含有亜鉛系合金めっき層もしくはCr含有亜鉛合
金系有機分散めっき層をもうけ、その上に全クロム量に
対し重量比で六価のクロムを0.03〜60%含むクロメート
を施し、この上に水の透過性付与処理を施すことにより
非フィク式拡散特性を持たせた膜厚0.3〜3ミクロンの
複合有機薄膜をもうけたことを特徴とする有機薄膜の長
期付着性並びにカチオン電着塗装性に優れた有機薄膜被
覆型Cr含有亜鉛系複層型防錆鋼板。
1. A Cr-containing zinc-based alloy plating layer or a Cr-containing zinc alloy-based organic dispersion plating layer having a thickness of 1 μm or more and 100 μm or less on a steel sheet, A chromate containing 0.03 to 60% of chromium is applied, and a water-imparting treatment is applied on the chromate to produce a 0.3 to 3 micron thick composite organic thin film with non-fixed diffusion characteristics. Organic thin film coated Cr-containing zinc-based multi-layer rust-resistant steel sheet with excellent long-term adhesion of organic thin film and excellent cationic electrodeposition coating property.
【請求項2】請求項1記載の有機薄膜の長期付着性並び
にカチオン電着塗装性に優れた有機薄膜被覆型Cr含有亜
鉛系複層型防錆鋼板の製造に際し、電気めっき方法で厚
み1ミクロン以上100ミクロン以下のCr含有亜鉛系合金
めっき層もしくはCr含有亜鉛合金系有機分散めっき層を
もうけ、その上に全クロム量に対し重量比で六価のクロ
ムを0.03〜60%含み、且つこの処理工程に続く複合有機
薄膜塗布工程の焼付け時に蒸発が可能な水及び/もしく
はアルコールを該有機薄膜に対して0.1%以上40%以下
含むようにクロメート乾燥させ、しかる後、溶剤型複合
有機薄膜用塗料を用いて膜厚0.3〜3ミクロン相当のウ
エット塗膜を施し、該クロメート皮膜中に残存させた水
及び/もしくはアルコールを蒸発させながら焼付けて水
の透過性付与処理を行い、非フィク式拡散特性を持たせ
ることを特徴とする有機薄膜の長期付着性並びにカチオ
ン電着塗装性に優れた有機薄膜被覆型Cr含有亜鉛系複層
型防錆鋼板の製造方法。
2. A method for producing an organic thin film coated Cr-containing zinc-based multi-layer rust-preventive steel sheet which is excellent in long-term adhesion of the organic thin film and cationic electrodeposition coating property according to claim 1, and has a thickness of 1 μm by an electroplating method. A Cr-containing zinc-based alloy plating layer or a Cr-containing zinc alloy-based organic dispersion plating layer having a thickness of at least 100 μm or less is provided, and hexavalent chromium is contained in an amount of 0.03 to 60% by weight with respect to the total amount of chromium, and this treatment is performed. Chromate drying so that water and / or alcohol capable of evaporating at the time of baking in the composite organic thin film coating step following the step is contained in an amount of 0.1% or more and 40% or less with respect to the organic thin film. A wet coating film having a thickness of 0.3 to 3 microns is applied thereto, and baked while evaporating water and / or alcohol remaining in the chromate film to perform a water permeability imparting treatment. Method for producing a long-term adhesion as well as organic thin film-coated Cr-containing zinc-based multilayered rustproof steel sheet excellent in the cationic electrodeposition coating of the organic thin film characterized in that to have I click type diffusion properties.
JP11101090A 1990-04-26 1990-04-26 Organic thin film coated Cr-containing zinc-based multi-layer rust-proof steel sheet having excellent long-term adhesion of organic thin film and cationic electrodeposition coating property, and method for producing the same Expired - Lifetime JP2787365B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11101090A JP2787365B2 (en) 1990-04-26 1990-04-26 Organic thin film coated Cr-containing zinc-based multi-layer rust-proof steel sheet having excellent long-term adhesion of organic thin film and cationic electrodeposition coating property, and method for producing the same

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Application Number Priority Date Filing Date Title
JP11101090A JP2787365B2 (en) 1990-04-26 1990-04-26 Organic thin film coated Cr-containing zinc-based multi-layer rust-proof steel sheet having excellent long-term adhesion of organic thin film and cationic electrodeposition coating property, and method for producing the same

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JPH049479A JPH049479A (en) 1992-01-14
JP2787365B2 true JP2787365B2 (en) 1998-08-13

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CN106637319B (en) * 2016-11-30 2018-05-25 华侨大学 A kind of plating millgrain tool for cancelling automatic production line based on shielded layer chemistry is segmented electro-plating method
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