JPS61264077A - Water-dispersed type pressure-sensitive adhesive composition - Google Patents
Water-dispersed type pressure-sensitive adhesive compositionInfo
- Publication number
- JPS61264077A JPS61264077A JP10649885A JP10649885A JPS61264077A JP S61264077 A JPS61264077 A JP S61264077A JP 10649885 A JP10649885 A JP 10649885A JP 10649885 A JP10649885 A JP 10649885A JP S61264077 A JPS61264077 A JP S61264077A
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- Japan
- Prior art keywords
- water
- unsaturated monomer
- weight
- sensitive adhesive
- acrylic copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Polymerisation Methods In General (AREA)
- Graft Or Block Polymers (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野1
この発明はアクリル系の水分散型感圧性接着剤組成物に
関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application 1] This invention relates to an acrylic water-dispersed pressure-sensitive adhesive composition.
(従来の技術J
近年、アクリル系の感圧性接着剤は、そのすぐれた接着
特性ないし耐久性から、従来の天然ゴム系5合成ゴム系
の感圧性接着剤に代わって広く普及してきた。また、こ
の種の接着剤の中でも、最近では有機溶剤を使用しない
水分散型のものが省資源、環境衛生などの観点から研究
開発されている。(Prior Art J) In recent years, acrylic pressure-sensitive adhesives have become widely used in place of conventional natural rubber-based 5 synthetic rubber-based pressure-sensitive adhesives due to their excellent adhesive properties and durability. Among these types of adhesives, water-dispersible adhesives that do not use organic solvents have recently been researched and developed from the viewpoint of resource saving and environmental hygiene.
このような水分散型の感圧性接着剤は、一般に乳化重合
法によって調製されている。すなわち、(メタ)アクリ
ル酸アルキルエステルを必要に応じてアクリル酸、スチ
レン、酢酸ビニルなどの改質用単量体とともに乳化剤あ
存在下で水媒体中で乳化重合させることによりつくられ
ている。この方法で得られるアクリル系ポリマーは、溶
液重合法にてつ(られるポリマーに較べ比較的大きな分
子量となり、このため感圧性接着剤として高い凝集力が
得られることが知られている。Such water-dispersible pressure-sensitive adhesives are generally prepared by emulsion polymerization. That is, it is produced by emulsion polymerizing a (meth)acrylic acid alkyl ester together with a modifying monomer such as acrylic acid, styrene, or vinyl acetate as necessary in an aqueous medium in the presence of an emulsifier. It is known that the acrylic polymer obtained by this method has a relatively large molecular weight compared to the polymer obtained by solution polymerization, and therefore has a high cohesive force as a pressure-sensitive adhesive.
し発明が解決しようとする問題点]
しかるに、上記従来の水分散型感圧性接着剤は、分散粒
子の平均粒子径が通常0.1〜0.5μと太きいため、
有機溶剤を用いた溶液タイプのものに比し造膜性に劣る
という問題があった。しかも、上記造膜性に劣ることに
加えて接着剤中に乳化重合時に用いた乳化剤が含まれて
いるため、接着塗膜の耐水性が悪くなり、水を使用する
場所や高湿度の使用条件下では接着力が大きく低下する
問題があった。また、この種の接着剤は粗面に対する接
着力が低いという問題があり、さらに乳化剤が経時的に
接着塗膜表面にブリードアウトして接着力の低下を引き
おこす問題もあった。Problems to be Solved by the Invention] However, in the above conventional water-dispersed pressure-sensitive adhesives, the average particle diameter of the dispersed particles is usually as large as 0.1 to 0.5μ;
There was a problem that film forming properties were inferior to those of a solution type using an organic solvent. Moreover, in addition to the poor film-forming properties mentioned above, the adhesive contains the emulsifier used during emulsion polymerization, which deteriorates the water resistance of the adhesive coating, resulting in areas where water is used or usage conditions of high humidity. There was a problem that the adhesion strength decreased significantly under the lower part. Furthermore, this type of adhesive has the problem of low adhesion to rough surfaces, and there is also the problem that the emulsifier bleeds out onto the surface of the adhesive coating over time, causing a decrease in adhesive strength.
乳化剤に起因した上述の如き問題点を回避するために、
乳化剤を全く含まない水分散型接着剤の検討もなされて
いるが、この場合分散粒子の粒子径が一層大きくなり、
そのふん造膜性の低下が顕著となって、造膜に際しかな
りの熱エネルギーが必要となるなどの問題があった。In order to avoid the above-mentioned problems caused by emulsifiers,
Water-dispersed adhesives that do not contain any emulsifiers are also being considered, but in this case the particle size of the dispersed particles becomes even larger.
There was a problem in that the film-forming property deteriorated significantly and a considerable amount of thermal energy was required for film-forming.
したがって、この発明は、耐水性の低下などの原因とな
る乳化剤を用いないで造膜性の向上に大きく寄与する比
較的小さな粒子径を有する分散粒子を得ることができ、
しかも粗面に対する接着力などの接着特性の改善をも図
れるアクリル系の水分散型接着剤組成物を提供すること
を目的としている。Therefore, the present invention makes it possible to obtain dispersed particles having a relatively small particle size that greatly contributes to improving film-forming properties without using an emulsifier that causes a decrease in water resistance.
Moreover, it is an object of the present invention to provide an acrylic water-dispersed adhesive composition that can improve adhesive properties such as adhesive strength to rough surfaces.
U問題点を解決するための手段J
この発明者らは、上記の目的を達成するために鋭意検討
した結果、アクリル系共重合体を特定の手段によって平
均粒子径0.01〜01μmのヒドロゾル粒子とした水
分散液を使用し、この水分散液中に感圧接着性ポリマー
を付す−シつる(メタ)アクリル酸アルキルエステルを
主成分とする不飽和単量体を添加して重合させるように
したときには、乳化剤を使用しなくとも造膜性の向上に
寄与する粒子径の比較的小さな分散粒子を含む水分散型
接着剤組成物を得ることができ、しかもこの組成物によ
れば粗面に対する接着力などの接着特性の改善をも図れ
ることを知り、この発明を完成するに至った。Means for Solving the U Problems J As a result of intensive studies to achieve the above object, the inventors found that hydrosol particles with an average particle diameter of 0.01 to 01 μm were produced by using an acrylic copolymer by a specific means. A pressure-sensitive adhesive polymer is attached to this aqueous dispersion by adding an unsaturated monomer mainly composed of (meth)acrylic acid alkyl ester and polymerizing it. In this case, it is possible to obtain a water-dispersed adhesive composition containing dispersed particles with a relatively small particle size that contributes to improving film-forming properties without using an emulsifier. After learning that it was possible to improve adhesive properties such as adhesive strength, the present invention was completed.
すなわち、この発明は、酸性基を有する不飽和単量体2
〜20重量%とこれと共重合可能な(メタ)アクリル酸
アルキルエステルを主成分とする不飽和単量体98〜8
0重量%との重量平均分子量10〜10のアクリル系共
重合体をアルカリと水とによって平均粒子径0.01〜
01/ffiのヒドロゾル粒子とした水分散液中に、(
メタ)アクリル酸アルキルエステルを主成分とする感圧
接着性ポリマーを付与しうる不飽和単量体を、上記粒子
を構成するアクリル系共重合体に対し10〜500倍の
重量比率で添加し、重合させて得られる水分散型感圧性
接着剤組成物に係るものである。That is, this invention provides an unsaturated monomer 2 having an acidic group.
~20% by weight and an unsaturated monomer 98-8 whose main component is a (meth)acrylic acid alkyl ester copolymerizable with this
An acrylic copolymer with a weight average molecular weight of 10 to 10 and 0% by weight is mixed with an alkali and water to form an acrylic copolymer with an average particle size of 0.01 to 0.0% by weight.
In an aqueous dispersion of hydrosol particles of 01/ffi, (
Adding an unsaturated monomer capable of imparting a pressure-sensitive adhesive polymer containing meth)acrylic acid alkyl ester as a main component at a weight ratio of 10 to 500 times the weight of the acrylic copolymer constituting the particles, It relates to a water-dispersed pressure-sensitive adhesive composition obtained by polymerization.
この発明において、重合に関与させるべき(メタ)アク
リル酸アルキルエステルを主成分とする不飽和単量体は
、これとほぼ同様の単量体から構成されるアクリル系共
重合体をアルカリと水とによってヒドロゾル粒子とした
水分散液中に添加されることにより、上記粒子の内部に
含浸され、この状態で重合する。ここで、上記ヒドロゾ
ル粒子は水中に安定に分散されたものであるため、乳化
剤を用いなくとも安定した重合反応を行わせることがで
き、しかも重合後の分散粒子は上記ヒドロゾル粒子が0
01〜0.1 /’Iという非常に小さな粒子径とされ
たものであるため、従来の乳化重合タイプのものに較べ
て粒子径が小さく(通常0.Q5〜03p)かつ安定な
ものとなる。In this invention, the unsaturated monomer mainly composed of (meth)acrylic acid alkyl ester to be involved in the polymerization is an acrylic copolymer composed of almost the same monomer as the unsaturated monomer, which is mixed with alkali and water. By adding it to an aqueous dispersion formed into hydrosol particles, it is impregnated into the inside of the particles, and polymerized in this state. Here, since the above-mentioned hydrosol particles are stably dispersed in water, a stable polymerization reaction can be carried out without using an emulsifier, and furthermore, the dispersed particles after polymerization contain 0% of the above-mentioned hydrosol particles.
Since it has a very small particle size of 0.01~0.1/'I, it has a smaller particle size (usually 0.Q5~03p) and is more stable than conventional emulsion polymerization type products. .
このように、この発明によれば、乳化剤を使用せずして
粒子径の小さい安定した分散粒子を得ることができるか
ら、造膜性の向−Lとともに接着塗膜の耐水性の向上を
図れるという利点がある。また分散粒子の粒子径は重合
させるべき不飽和単量体の添加量、つまりはヒドロゾル
粒子内部への含浸量によって任意にコントロールできる
という特徴を有している。As described above, according to the present invention, it is possible to obtain stable dispersed particles with a small particle size without using an emulsifier, so that it is possible to improve the water resistance of the adhesive coating film as well as the film-forming property. There is an advantage. Further, the particle diameter of the dispersed particles can be arbitrarily controlled by the amount of unsaturated monomer to be polymerized, that is, the amount of impregnation into the inside of the hydrosol particles.
しかも、重合後の分散粒子は、ヒドロゾルを構成するア
クリル系共重合体とこれに添加した上記不飽和単量体の
重合体とが一体的に混在し、両者が分子間レベルで絡み
合った構造をとるとともに、一部上記単量体が上記アク
リル系共重合体にグラフト重合したグラフト重合ポリマ
ーを含むこともあるため、これが感田性接着剤としての
凝集力、特に高温での凝集力の向−ヒに寄与し、また従
来の水分散型接着剤の欠点とされていた粗面に対する接
着力の低下という問題を回避する。そして、このような
接着特性の改善、特に凝集力と接着力および粘着力の調
整を、ヒドロゾル粒子を構成するアクリル系共重合体に
対する添加重合させるべき不飽和単量体の重量比率を設
定することによって容易に行えるという利点がある。Moreover, the dispersed particles after polymerization have a structure in which the acrylic copolymer constituting the hydrosol and the polymer of the unsaturated monomer added thereto are integrally mixed, and the two are entangled at the intermolecular level. In addition, some of the above monomers may also contain a graft polymer obtained by graft polymerization to the above acrylic copolymer. It also avoids the problem of reduced adhesion to rough surfaces, which has been a drawback of conventional water-dispersed adhesives. In order to improve such adhesive properties, especially to adjust the cohesive force, adhesive force, and adhesive force, it is necessary to set the weight ratio of the unsaturated monomer to be added and polymerized to the acrylic copolymer constituting the hydrosol particles. It has the advantage of being easy to perform.
また上記重合用の不飽和単量体の一部成分としてエチレ
ン性二重結合を2個以」―含む多官能性不飽和単量体を
用いることにより、分散粒子を架橋ポリマーで構成させ
ることもできるから、これによって感圧性接着剤の凝集
力の増大を図ることができ、高接着力でかつ高耐東方を
示す感圧性接着剤組成物の調製が一層容易となる。Furthermore, by using a polyfunctional unsaturated monomer containing two or more ethylenic double bonds as a part of the unsaturated monomer for polymerization, the dispersed particles can be composed of a crosslinked polymer. As a result, the cohesive force of the pressure-sensitive adhesive can be increased, and it becomes easier to prepare a pressure-sensitive adhesive composition that has high adhesive strength and high adhesive strength.
し発明の構成・作用]
この発明においてヒドロゾル粒子を構成させるためのア
クリル系の共重合体は、酸性基を有する不飽和単量体と
これと共重合可能な(メタ)アクリル酸アルキルエステ
ルを主成分とする不飽和単量体とを共重合させることに
より、得られるものである。Structure and operation of the invention] In the present invention, the acrylic copolymer for forming the hydrosol particles mainly contains an unsaturated monomer having an acidic group and a (meth)acrylic acid alkyl ester copolymerizable with the unsaturated monomer. It is obtained by copolymerizing an unsaturated monomer as a component.
上記の酸性基を有する不飽和単量体としては、アクリル
酸、メタクリル酸、イタコン酸、マレイン酸、フマール
酸などの不飽和カルボン酸、スチレンスルホン酸、アリ
ルスルホン酸、スルホプロピルアクリレート、2−アク
リロイルオキシナフタレン−2−スルホン酸、2−メタ
クリロイルオキシナフタレン−2−スルホン酸、2−ア
クリルアミド−2−メチルプロパンスルホン酸、2−ア
クリロイルオキシベンゼンスルホン酸などの不飽和スル
ホン酸などが挙げられる。Examples of the unsaturated monomers having an acidic group include unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, and fumaric acid, styrene sulfonic acid, allyl sulfonic acid, sulfopropylacrylate, and 2-acryloyl Examples include unsaturated sulfonic acids such as oxynaphthalene-2-sulfonic acid, 2-methacryloyloxynaphthalene-2-sulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid, and 2-acryloyloxybenzenesulfonic acid.
また、上記の(メタ)アクリル酸アルキルエステルを主
成分とする不能□和単量体としては、アクリル酸エチル
、アクリル酸ブチル、アクリル酸2−エチルヘキシル、
アクリル酸イソオクチル、メタクリル酸エチル、メタク
リル酸ブチルなどのアルキル基の炭素数が2〜15の(
メタ)アクリル酸アルキルエステルを主成分とし、これ
に必要に応じてアクリル酸メチルやメタクリル酸メチル
の如きアルキル基の炭素数が上記範囲外の(メタ)アク
リル酸アルキルエステル、酢酸ビニル、゛アクリロニト
リル、スチレン、アクリル酸2−メトキシエチル、ビニ
ルエーテル類、アクリル酸グリシジル、メタクリル酸グ
リシジル、メタクリル酸2−ヒドロキシエチル、アクリ
ルアミド、N−メチロールアクリルアミドなどの改質用
単量体を加えたものが用いられる。上記改質用単量体は
上記主成分との合計量中一般に40重量%以下とされて
いるのが好ましい。In addition, examples of the monomers containing the above-mentioned (meth)acrylic acid alkyl ester as a main component include ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate,
(where the alkyl group has 2 to 15 carbon atoms, such as isooctyl acrylate, ethyl methacrylate, and butyl methacrylate)
The main component is meth)acrylic acid alkyl ester, and if necessary, (meth)acrylic acid alkyl ester in which the number of carbon atoms in the alkyl group is outside the above range, such as methyl acrylate or methyl methacrylate, vinyl acetate, acrylonitrile, Those containing modifying monomers such as styrene, 2-methoxyethyl acrylate, vinyl ethers, glycidyl acrylate, glycidyl methacrylate, 2-hydroxyethyl methacrylate, acrylamide, and N-methylolacrylamide are used. It is preferable that the amount of the above-mentioned modifying monomer is generally 40% by weight or less based on the total amount of the above-mentioned main components.
酸性基を有する不飽和単量体と、これと共重合可能な(
メタ)アクリル酸アルキルエステルを主成分とする不飽
和単量体との使用割合は、前者が2〜20重量%、後者
が98〜80重量%とすべきであり、特に好適には前者
が3〜10重量%、後者が97〜90重量%とするのが
よい。前者の酸性基を有する不飽和単量体の使用量が2
重量%に満たない場合は、ヒドロゾル化が困難となり、
また20重量%を超えて使用する場合、耐水性の低下を
きたすことがあり、いずれも不適当である。An unsaturated monomer having an acidic group and copolymerizable with it (
The proportion of the unsaturated monomer containing meth)acrylic acid alkyl ester as the main component should be 2 to 20% by weight of the former and 98 to 80% by weight of the latter. Particularly preferably, the former should be 3 to 80% by weight. It is preferable that the content is 10% by weight and the latter 97% to 90% by weight. The amount used of the former unsaturated monomer having an acidic group is 2
If it is less than % by weight, it will be difficult to form a hydrosol.
In addition, if it is used in an amount exceeding 20% by weight, water resistance may deteriorate, and both are inappropriate.
これら単量体の共重合は、溶液重合法、乳化重合法、懸
濁重合法、塊状重合法などの従来公知の方法にて行うこ
とができる。特に好適には塊状重合法および20重量%
以下の有機溶剤を用いた溶液重合法であり、これらの方
法にて得られたアクリル系共重合体はこれをそのままヒ
ドロゾル化の原料として使用に供することができる。上
記20重量%以下の有機溶剤を用いた溶液重合法におい
テハ、有機溶剤として、メチルアルコール、エチルアル
コール、n−ブチルアルコール、n−プロピルアルコー
ル、イソプロピルアルコール、5ec−ブチルアルコー
ルなどのアルコール系親水性溶剤か、あるいは水酸基、
カルボキシル基、アミノ基などの親水基を有するオリゴ
マーないしプレポリマーの使用量が望ましい。Copolymerization of these monomers can be carried out by conventionally known methods such as solution polymerization, emulsion polymerization, suspension polymerization, and bulk polymerization. Particularly preferred is the bulk polymerization method and 20% by weight
This is a solution polymerization method using the following organic solvents, and the acrylic copolymer obtained by these methods can be used as it is as a raw material for hydrosolization. In the solution polymerization method using 20% by weight or less of an organic solvent, as an organic solvent, alcohol-based hydrophilic alcohol such as methyl alcohol, ethyl alcohol, n-butyl alcohol, n-propyl alcohol, isopropyl alcohol, 5ec-butyl alcohol, etc. Solvent or hydroxyl group,
It is desirable to use an oligomer or prepolymer having a hydrophilic group such as a carboxyl group or an amino group.
上記有機溶剤の使用量や種類についての記述は、飽くま
でも溶液重合後のアクリル系共重合体溶液をそのままヒ
ドロゾル化の原料として供する場合にヒドロゾル化を支
障なく行わせることを考慮した上でのことである。した
がって、溶液重合後に有機溶剤の一部もしくは全部を蒸
留などで除去する場合は、有機溶剤の使用量や種類は特
に限定されないものである。The above description of the amount and type of organic solvent to be used is based on the consideration that when the acrylic copolymer solution after solution polymerization is directly used as a raw material for hydrosolization, the hydrosolization can be carried out without any problems. be. Therefore, when part or all of the organic solvent is removed by distillation or the like after solution polymerization, the amount and type of organic solvent used are not particularly limited.
なお、乳化重合法や懸濁重合法などにおいては、共重合
後に塩析法などの適宜の手段でアクリル系共重合体を固
形物として分離し、これをヒドロゾル化の原料に供する
ことができる。上記分離に際し、水洗などの洗浄をよく
行うことにより、重合時に用いた乳化剤は実質的に取り
除かれる。In the emulsion polymerization method, suspension polymerization method, etc., after copolymerization, the acrylic copolymer can be separated as a solid by an appropriate means such as a salting-out method, and this can be used as a raw material for hydrosolization. During the separation, the emulsifier used during polymerization is substantially removed by thorough washing such as water washing.
このようにして得られるアクリル系共重合体の重量平均
分子量は10〜10の範囲に設定されていることが必要
で、特に好ましくは8×10〜9×10の範囲であるの
がよい。上記分子量が10未満となると接着剤としての
凝集力に劣り、また10を超える高分子量となると共重
合体の粘度が高くなりすぎてヒドロゾル化に支障をきた
すため、いずれも不適当である。The weight average molecular weight of the acrylic copolymer thus obtained is required to be in the range of 10 to 10, particularly preferably in the range of 8 x 10 to 9 x 10. If the molecular weight is less than 10, the cohesive force as an adhesive will be poor, and if the molecular weight is higher than 10, the viscosity of the copolymer will become too high, which will impede hydrosolization, so both are unsuitable.
この発明においては上記のアクリル系共重合体をアルカ
リと水とによって平均粒子径0.01−0.1pnのヒ
ドロゾル粒子とする。すなわち、」−記のアクリル系共
重合体にこれを撹拌しながらアルカリと水とを加えて上
記共重合体に含まれる酸性基を中和するとともに、W2
O型(油中水滴型)からO/W型(氷中油滴型)に転相
させることにより、上記ヒドロゾル粒子を有する水分散
液を調製する。In this invention, the above-mentioned acrylic copolymer is made into hydrosol particles having an average particle diameter of 0.01-0.1 pn using an alkali and water. That is, alkali and water are added to the acrylic copolymer described in "-" while stirring to neutralize the acidic groups contained in the copolymer, and W2
An aqueous dispersion having the above hydrosol particles is prepared by inverting the phase from O type (water-in-oil type) to O/W type (oil-in-ice type).
なお、上記ヒドロゾル化に先立って、アクリル系共重合
体が有機溶剤を全く含まない場合は、必要に応じて共重
合体との合計量中20重量%以下の有機溶剤、特にメチ
ルアルコール、エチルアルコール、n−プロピルアルコ
ール、イソプロピルアルコール、5ec−ブチルアルコ
ールなトノアルコール系水溶剤溶剤を加えてもよい。こ
れらの溶剤はヒドロゾル化に好結果を与えるものである
。In addition, prior to the above-mentioned hydrosolization, if the acrylic copolymer does not contain any organic solvent, if necessary, an organic solvent of 20% by weight or less based on the total amount of the copolymer, especially methyl alcohol, ethyl alcohol. , n-propyl alcohol, isopropyl alcohol, 5ec-butyl alcohol, and other alcohol-based aqueous solvents may be added. These solvents give good results in hydrosolization.
ヒドロゾル化に際して使用されるアルカリとしては、水
酸化ナトリウム、水酸化カリウムの如きアルカリ金属の
水酸化物、エチルアミン、プロピルアミンの如きアミン
類、アンモニア、α−アミンエチルアルコールなどが挙
げられる。これらの中でも、アンモニアに代表されるよ
うなヒドロゾル化後、たとえばテープ支持体上に塗工、
乾燥する際に容易に揮散しうる易揮散性のものが望まし
い。接着塗膜中にアルカリが残存すると接着特性などの
低下をきたすおそれがあるためである。これらアルカリ
の使用量は、アクリル系共重合体に含まれる酸性基の一
部もしくは全部を中和しうるように、上記共重合体の酸
性基に対して約002〜2当量の割合とするのがよい。Examples of the alkali used in hydrosolization include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, amines such as ethylamine and propylamine, ammonia, and α-amine ethyl alcohol. Among these, after hydrosolization as typified by ammonia, for example, coating on a tape support,
It is desirable to use an easily volatile material that can be easily volatilized during drying. This is because if alkali remains in the adhesive coating film, there is a risk of deterioration of adhesive properties. The amount of these alkalis to be used is approximately 0.02 to 2 equivalents relative to the acidic groups in the acrylic copolymer so that part or all of the acidic groups contained in the acrylic copolymer can be neutralized. Good.
中和処理時の温度はアクリル系共重合体の種類および性
状に応じて適宜設定できるが、一般に30〜95℃の範
囲が望ましい。中和処理およびヒドロゾル化の方法の一
例としては、所定量のアルカリまたはアルカリ水溶液を
、アクリル系共重合体に加えて充分に撹拌混合して中和
処理したのち、引き続き水を徐々に加えて転相させるこ
とにより水を連続相として、これに共重合体粒子が微細
に分離されたO/W型の分散体、つまりヒドロゾルを生
成させる方法がある。その他、上記中和処理時に必要量
の水をすべて加えて、中和処理を行いながらヒドロゾル
化を同時的に進行させる方法を採用してもよい。The temperature during the neutralization treatment can be appropriately set depending on the type and properties of the acrylic copolymer, but is generally preferably in the range of 30 to 95°C. An example of a method for neutralization and hydrosolization is to add a predetermined amount of alkali or alkaline aqueous solution to the acrylic copolymer and thoroughly stir and mix for neutralization, followed by gradual addition of water and transfer. There is a method in which an O/W type dispersion, that is, a hydrosol, in which copolymer particles are finely separated, is produced by using water as a continuous phase by making them phase. Alternatively, a method may be adopted in which all the necessary amount of water is added during the above neutralization treatment to simultaneously advance hydrosolization while performing the neutralization treatment.
このようにして得られるヒドロゾル粒子を含む水分散液
は、その固型分濃度、つまりヒドロゾル粒子の濃度が一
般に1〜40重量%、好ましくは2〜30重量%に調整
される。この調整は、」二連のヒドロゾル化時の水の添
加量を調節することによって行ってもよいが、一般には
ヒドロゾル化後にさらに水を加えて調整するのが望まし
い。The solid concentration of the aqueous dispersion containing hydrosol particles obtained in this way, that is, the concentration of hydrosol particles, is generally adjusted to 1 to 40% by weight, preferably 2 to 30% by weight. This adjustment may be carried out by adjusting the amount of water added during the double hydrosolization, but it is generally desirable to further add water after the hydrosolization.
この発明においては、上記の水分散液に、(メタ)アク
リル酸アルキルエステルを主成分とする感圧接着性ポリ
マーを付与しうる不飽和単量体を添加し、重合させる。In this invention, an unsaturated monomer capable of imparting a pressure-sensitive adhesive polymer containing (meth)acrylic acid alkyl ester as a main component is added to the aqueous dispersion and polymerized.
ここで使用する上記の不飽和単量体は、ヒドロゾル粒子
を構成するアクリル系共重合体の前記原料単量体と対比
して、酸性基を有する不飽和単量体を必須成分としない
以外は本質的な差異はない。もちろん、上記酸性基を有
する不飽和単量体も任意成分として必要に応じて使用で
きるものである。The above unsaturated monomer used here is different from the raw material monomer of the acrylic copolymer constituting the hydrosol particles, except that the unsaturated monomer having an acidic group is not an essential component. There is no essential difference. Of course, the above-mentioned unsaturated monomer having an acidic group can also be used as an optional component if necessary.
すなわち、上記感圧接着性ポリマーを付与しうる不飽和
単量体としては、アクリル酸ブチル、アクリル酸インオ
クチル、アクリル酸2−エチルヘキシル、メタクリル酸
ブチル、メタクリル酸プロピルなどのアルキル基の炭素
数が2〜15(DOり)アクリル酸アルキルエステルを
主成分とし、これに必要に応じてアクリル酸、イタコン
酸、マレイン酸、フマール酸、メタクリル酸、アクリル
酸ヒドロキシエチル、メタクリル酸ヒドロキシエチルな
どの官能基含有不飽和単量体や、その他アクリル酸メチ
ル、メタクリル酸メチルの如き前記主成分以外の(メタ
)アクリル酸アルキルエステル、スチレン、アクリロニ
トリル、メタクリロニトリル、和
酢酸ビニルなどの共重合可能な各種の不能単量体△
を加えたものが用いられる。That is, examples of unsaturated monomers capable of imparting the above-mentioned pressure-sensitive adhesive polymer include butyl acrylate, inoctyl acrylate, 2-ethylhexyl acrylate, butyl methacrylate, propyl methacrylate, etc. whose alkyl group has a large number of carbon atoms. The main component is 2-15 (DO) acrylic acid alkyl ester, and if necessary, functional groups such as acrylic acid, itaconic acid, maleic acid, fumaric acid, methacrylic acid, hydroxyethyl acrylate, hydroxyethyl methacrylate, etc. Containing unsaturated monomers and other copolymerizable alkyl esters of (meth)acrylate other than the above-mentioned main components such as methyl acrylate and methyl methacrylate, styrene, acrylonitrile, methacrylonitrile, vinyl acetate, etc. A monomer containing △ is used.
上記官能基含有不飽和単量体は、上述の単量体混合物中
一般に0〜10重量%の範囲内であるのがよく、また上
記共重合可能な各種の不飽和単量体は主成分である前記
(メタ)アクリル酸アルキルエステルとの合計量中50
重量%以下とされているのが好ましい。このような使用
量範囲で用いることにより、感圧接着特性を有するとと
もに用途目的に応じた各種機能が付与された接着性ポリ
マーが得られる。The amount of the functional group-containing unsaturated monomer in the monomer mixture is generally 0 to 10% by weight, and the various copolymerizable unsaturated monomers are the main components. 50 out of the total amount of the above (meth)acrylic acid alkyl ester
It is preferable that the amount is less than % by weight. By using the amount in such a range, an adhesive polymer having pressure-sensitive adhesive properties and various functions depending on the purpose of use can be obtained.
なお、この接着性ポリマーを架橋ポリマーとして、最終
的に得られる接着剤組成物の凝集力の増大を図るために
、上記不飽和単量体の一部成分として分子内にエチレン
性二重結合を2個以上有する多官能性不飽和単量体を使
用することもできる。In addition, in order to increase the cohesive force of the adhesive composition that is finally obtained by using this adhesive polymer as a crosslinked polymer, an ethylenic double bond is added in the molecule as a part of the unsaturated monomer. It is also possible to use polyfunctional unsaturated monomers having two or more.
このような不飽和単量体としては、ジビニルベンゼンの
如き多価ビニルベンゼン類、エチレングリコールジ(メ
タ)アクリレート、トリメチロールプロパントリ(メタ
)アクリレートなどの不飽和カルボン酸の多価エステル
類、多価アリル化合物などがある。この多官能性不飽和
単量体の使用量は、単量体混合物中5重量%までとする
のがよく、あまり多く用いすぎると接着力の低下などの
不都合が生じるため、好ましくない。Examples of such unsaturated monomers include polyvalent vinylbenzenes such as divinylbenzene, polyvalent esters of unsaturated carboxylic acids such as ethylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, and polyvalent vinylbenzenes such as divinylbenzene. There are allyl compounds. The amount of this polyfunctional unsaturated monomer to be used is preferably up to 5% by weight in the monomer mixture; if it is used too much, problems such as a decrease in adhesive strength will occur, which is not preferred.
このような構成からなる不飽和単量体をヒドロゾル粒子
を含む水分散液に添加する方法は、特に限定されず、た
とえばその全量を上記分散液中に一括して添加すること
もできる。しかし、より好゛ましくは、上記水分散液に
対して少量づつ添加していく方法がよく、特にその添加
量と添加速度を調節することによって、水分散液中のヒ
ドロゾル粒子の安定性を維持させる一方、添加した単量
体をヒドロゾル粒子内部に均一に拡散させて重合反応の
均一化を図るようにするのが望ましい。The method of adding the unsaturated monomer having such a structure to the aqueous dispersion containing hydrosol particles is not particularly limited, and for example, the entire amount thereof can be added to the dispersion at once. However, a more preferable method is to add the hydrosol particles little by little to the aqueous dispersion, and particularly by adjusting the amount and rate of addition, the stability of the hydrosol particles in the aqueous dispersion can be improved. It is desirable that the added monomer be uniformly diffused inside the hydrosol particles to uniformize the polymerization reaction.
このように添加される上記の不飽和単量体の重合は、適
宜の重合開始剤を用いることによって行われる。この重
合開始剤としては、たとえばベンゾイルパーオキシド、
tert−ブチルパーオキシド、ハロゲン化ベンゾイル
パーオキシドの如き有機過酸化物、アゾビスイソブチロ
ニトリル、アゾビスイソブチルアミド、メチルバレロニ
トリル、ジアゾアミノアゾベンゼンの如きアゾ系化合物
、過硫酸ナトリウム、過硫酸カリウム、過硫酸アンモニ
ウムの如き過硫酸塩、これらの過硫酸塩と亜硫酸塩、重
亜硫酸塩の如き還元剤との組み合わせによるレドックス
系開始剤、過酸化水素などが挙げられる。これら重合開
始剤の使用量は前記不飽和単量体100重量部に対して
通常0.01〜5重量部、好ましくは01〜3重量部程
度でよい。Polymerization of the above unsaturated monomers added in this manner is carried out by using an appropriate polymerization initiator. Examples of the polymerization initiator include benzoyl peroxide,
Organic peroxides such as tert-butyl peroxide and halogenated benzoyl peroxide, azo compounds such as azobisisobutyronitrile, azobisisobutyramide, methylvaleronitrile, diazoaminoazobenzene, sodium persulfate, potassium persulfate , persulfates such as ammonium persulfate, redox initiators formed by combining these persulfates with reducing agents such as sulfites and bisulfites, and hydrogen peroxide. The amount of these polymerization initiators used is usually about 0.01 to 5 parts by weight, preferably about 0.1 to 3 parts by weight, based on 100 parts by weight of the unsaturated monomer.
この重合開始剤による重合反応の開始は、前記の不飽和
単量体がヒドロゾル粒子の内部に均一に含浸されたのち
に行うのが望ましい。未含浸の不飽和単量体が多く存在
する状態、つまり水分散液中に油滴状に存在する状態下
で重合を行うと、ヒドロゾル粒子外で上記単量体の重合
体が多く生成してくることとなって、これにより水分散
液の分散粒子の安定性が低下するおそれがあるためであ
る。The initiation of the polymerization reaction using the polymerization initiator is preferably carried out after the unsaturated monomer is uniformly impregnated into the hydrosol particles. When polymerization is carried out in a state where a large amount of unsaturated unsaturated monomer exists, that is, in the form of oil droplets in an aqueous dispersion, a large amount of polymer of the above monomer is generated outside the hydrosol particles. This is because the stability of the dispersed particles of the aqueous dispersion may be lowered.
上記の如く重合を開始させるひとつの方法としては、前
記方法にて不飽和単量体を添加したのち、重合開始剤を
加えて重合を開始させる方法がある。One method for initiating polymerization as described above is to add an unsaturated monomer using the method described above, and then add a polymerization initiator to initiate polymerization.
また、重合開始剤を不飽和単量体の添加前に水分散液中
に添加したり、不飽和単量体に混合して一緒に添加する
場合には、添加した不飽和単量体のヒドロゾル粒子への
含浸がほぼ完了するまで、水分散液の温度を低温に維持
しておき、上記含浸完了後に、重合開始剤が熱開裂型の
ものでは一般に40〜90℃の温度に加温して、またレ
ドックス系開始剤では室温以上の温度に昇温しで重合反
応を開始させるようにすればよい。In addition, if the polymerization initiator is added to the aqueous dispersion before adding the unsaturated monomer, or mixed with the unsaturated monomer and added together, the hydrosol of the added unsaturated monomer may be added. The temperature of the aqueous dispersion is maintained at a low temperature until the impregnation into the particles is almost completed, and after the impregnation is completed, if the polymerization initiator is a thermally cleavable type, it is generally heated to a temperature of 40 to 90 °C. In addition, in the case of a redox initiator, the polymerization reaction may be initiated by raising the temperature to a temperature higher than room temperature.
もちろん、上記後者の重合開始剤の添加態様において、
不飽和単量体の添加が非常に少量づつ行われ撹拌によっ
てヒドロゾル粒子への含浸が比較的速やかに達成される
場合には、水分IPI液の温度を肖初から高くしておき
、単量体の添加、撹拌を行いながら重合を開始させるよ
うにしても差し支えないものである。Of course, in the latter addition mode of the polymerization initiator,
If the unsaturated monomer is added in very small amounts and impregnation into the hydrosol particles is achieved relatively quickly by stirring, the temperature of the aqueous IPI liquid is kept high from the beginning to allow the monomer to There is no problem in starting the polymerization while adding and stirring.
このような重合反応において、前記不飽和単量体、つま
り(メタ)アクリル酸アルキルエステルを主成分とする
感圧接着性ポリマーを付与しうる不飽和単量体の水分散
液に対する添加量は、水分散液のヒドロゾル粒子を構成
する前記アクリル系共重合体に対し10〜500倍の重
量比率の範囲内に設定されていなければならない。In such a polymerization reaction, the amount of the unsaturated monomer, that is, the unsaturated monomer capable of imparting a pressure-sensitive adhesive polymer containing (meth)acrylic acid alkyl ester as a main component, added to the aqueous dispersion is as follows: The weight ratio must be set within a range of 10 to 500 times the weight of the acrylic copolymer constituting the hydrosol particles of the aqueous dispersion.
すなわち、上記重量比率が10倍未満では、」1記単量
体の種類などを選択して所望の感圧接着特性を特徴とす
る特に凝集力の改善された、またこの凝集力と接着力、
粘着力などとの調和のとれた接着剤組成物を得ようとす
るこの発明の目的を達成することが難しい。一方、上記
重量比率が500倍を超えてしまうと、ヒドロゾル粒子
の安定性を維持できず、得られる接着剤組成物の分散粒
子の安定性が損なわれ、さらに分散粒子の粒子径が大き
くなって造膜性を損なう結果となる。That is, when the above weight ratio is less than 10 times, the type of monomer described in 1. is selected to achieve desired pressure-sensitive adhesive properties, particularly improved cohesive force and adhesive force.
It is difficult to achieve the objective of the present invention, which is to obtain an adhesive composition with a good balance between adhesive strength and the like. On the other hand, if the above weight ratio exceeds 500 times, the stability of the hydrosol particles cannot be maintained, the stability of the dispersed particles of the resulting adhesive composition is impaired, and the particle size of the dispersed particles becomes larger. This results in a loss of film-forming properties.
これに対し、上記重量比率を上述の範囲内に設定するこ
とにより、従来の乳化重合タイプのものに比し分散粒子
の粒子径が小さくかつ安定な造膜性にすぐれる水分散型
接着剤組成物を得ることができ、またこの組成物の接着
力、粘着力および凝集力などの接着特性を充分に満足さ
せることができる。なお、このような特性を高度に満足
させる特に好適な上記重量比率としては15〜200倍
であり、さらに好適な重量比率は20〜100倍である
。On the other hand, by setting the above weight ratio within the above range, a water-dispersed adhesive composition with a smaller particle diameter of dispersed particles and excellent stable film-forming properties compared to conventional emulsion polymerization type adhesives. Moreover, the adhesive properties of this composition, such as adhesive strength, adhesive strength, and cohesive strength, can be fully satisfied. A particularly preferred weight ratio that satisfies these characteristics to a high degree is 15 to 200 times, and a more preferred weight ratio is 20 to 100 times.
かくして得られるこの発明の水分散型感圧性接着剤組成
物は、上記重合にて生成する分散粒子中にヒドロゾル粒
子を構成するアクリル系共重合体とこれに含浸されて重
合した前記不飽和単量体の重合体とが混在し、かつ後者
の重合体がその大半を占めてこれに」−記アクリル系共
重合体が絡み合った構造を有し、またその一部が上記ア
クリル系共重合体にグラフト化していることもあり、か
かる分散粒子が乳化剤を用いていないにもかかわらず水
中に安定に分散しかつその粒子径が通常0.05〜0.
3 P程度と従来の乳化重合タイプのものに比し小さい
ため、すぐれた造膜性と耐水性とを示す接着塗膜を付与
するとともに、この塗膜は上記分散粒子の特異なポリマ
ー構造に起因して良好な接着特性を発揮する。The water-dispersed pressure-sensitive adhesive composition of the present invention obtained in this way contains the acrylic copolymer constituting the hydrosol particles in the dispersed particles produced by the above polymerization, and the unsaturated monomer impregnated into the acrylic copolymer and polymerized. It has a structure in which the acrylic copolymer is intertwined with the acrylic copolymer, and the latter polymer occupies the majority, and a part of it is intertwined with the acrylic copolymer. Because of the grafting, these dispersed particles can be stably dispersed in water even though no emulsifier is used, and the particle size is usually 0.05 to 0.
3 P, which is smaller than conventional emulsion polymerization type products, provides an adhesive coating that exhibits excellent film-forming properties and water resistance, and this coating is due to the unique polymer structure of the dispersed particles and exhibits good adhesive properties.
このような特徴を有するこの発明の水分散型感圧性接着
剤組成物には、必要に応じて従来公知の添加剤、たとえ
は外部架橋剤、着色剤、充填剤、粘着付与樹脂、老化防
止剤、防錆剤、抗菌剤、レベリング剤などを任意に添加
してもよい。これらの添加剤は、前記ヒドロゾルの調製
工程やその後不飽和単量体を添加し、重合させる工程な
どの上記組成物の製造段階における任意の工程中で添加
することも可能である。The water-dispersed pressure-sensitive adhesive composition of the present invention having such characteristics may optionally contain conventionally known additives, such as external crosslinking agents, colorants, fillers, tackifying resins, and anti-aging agents. , a rust preventive agent, an antibacterial agent, a leveling agent, etc. may be optionally added. These additives can also be added during any step in the production of the composition, such as the hydrosol preparation step or the subsequent step of adding and polymerizing the unsaturated monomer.
このように構成されるこの発明の水分散型感圧性接着剤
組成物は、これを用いて接着テープなどを製造するにあ
たって、この組成物の特徴を損なわない範囲内で従来の
乳化重合タイプの゛組成物と混合して使用することも場
合により可能である。The water-dispersed pressure-sensitive adhesive composition of the present invention constructed in this way can be used to manufacture adhesive tapes and the like using conventional emulsion polymerization type adhesives within the range that does not impair the characteristics of the composition. In some cases, it is also possible to use it in combination with a composition.
また特殊な使用形態として、上記従来の接着剤組成物の
改質剤として応用することもできる。In addition, as a special form of use, it can also be applied as a modifier for the above-mentioned conventional adhesive compositions.
〔発明の効果]
以上のように、この発明においては、アクリル系共重合
体を特定の手段によって平均粒子径0.01〜0.1声
のヒドロゾル粒子とした水分散液を使用し、この水分散
液中に感圧接着性ポリマーを付与しうる(メタ)アクリ
ル酸アルキルエステルを主成分とする不飽和単量体を添
加して重合させるようにしたことにより、造膜性、耐水
性および粗面に対する接着力、凝集力などの接着特性に
すぐれるアクリル系の水分散型感圧性接着剤組成物を提
供することができる。[Effects of the Invention] As described above, in this invention, an aqueous dispersion in which an acrylic copolymer is made into hydrosol particles with an average particle diameter of 0.01 to 0.1 is used, and the water dispersion is By adding and polymerizing an unsaturated monomer mainly composed of (meth)acrylic acid alkyl ester that can impart a pressure-sensitive adhesive polymer to the dispersion, film-forming properties, water resistance, and roughness are improved. It is possible to provide an acrylic water-dispersed pressure-sensitive adhesive composition that has excellent adhesive properties such as adhesive force to surfaces and cohesive force.
〔実 雄側]
以下、この発明の実施例を記載してより具体的に説明す
る。以下において部とあるは重量部を意味するものとす
る。[Real Male Side] Hereinafter, embodiments of the present invention will be described in more detail. In the following, parts shall mean parts by weight.
実施例1
アクリル酸2−エチルヘキシル75部、メタクリル酸メ
チル25部、アクリロニトリル5部、アクリル酸5部か
らなる単量1本混合物のうちの10重量%とn−プロパ
ツール10部とを、四つ目フラスコに仕込み、撹拌しな
がら40°Cで約40分間窒素置換した。ついで、重合
開始剤としてアゾビスイソブチロニトリル015部を加
え、溶解したのち、出浴ン晶度を80°Cに昇温して重
合を開始させ、撹拌速度、外浴温度、残余単量体混合物
の滴下速度によって反応温度を80〜90°Cに制御し
ながら、上記残余11ii1体混合物の滴下重合を3時
間行い、重量平均分子量4X1.O(GPCによる)の
アクリル系共重合体を得た。Example 1 10% by weight of a monomer mixture consisting of 75 parts of 2-ethylhexyl acrylate, 25 parts of methyl methacrylate, 5 parts of acrylonitrile, and 5 parts of acrylic acid and 10 parts of n-propertool were added to four The mixture was placed in a second flask and purged with nitrogen at 40°C for about 40 minutes while stirring. Next, 015 parts of azobisisobutyronitrile was added as a polymerization initiator, and after dissolving, the temperature of the bath was raised to 80°C to initiate polymerization, and the stirring speed, external bath temperature, and residual monomer content were adjusted. While controlling the reaction temperature at 80 to 90°C depending on the dropping rate of the mixture, dropwise polymerization of the remaining 11ii body mixture was carried out for 3 hours to obtain a weight average molecular weight of 4×1. An acrylic copolymer of O (according to GPC) was obtained.
つぎに、−1−配力法にて得たアクリル系共重合体のカ
ルボキシル基に対して0.5当量のアンモニア水溶液(
10重量%漕度)と水を加えて中和処理。Next, 0.5 equivalent of ammonia aqueous solution (
Neutralize by adding 10% by weight) and water.
転相を行い、水中で安定に分散したヒドロゾル粒子を含
む水分散液を得た。この分散液の固型分濃度は35重里
%、25°Cにおける粘度は140ポイズ、ヒドロゾル
粒子の平均粒子径(ナノサイザーによる)は0.05
fi7nであった。Phase inversion was performed to obtain an aqueous dispersion containing hydrosol particles stably dispersed in water. The solid content concentration of this dispersion is 35%, the viscosity at 25°C is 140 poise, and the average particle diameter of the hydrosol particles (according to Nanosizer) is 0.05.
It was fi7n.
この水分散液10部とイオン交換水90部とを四つ[」
フラスコに仕込んで希釈したのち、アクリル酸n−ブチ
ル50部、アクリル酸エチル40部、メタクリル酸3部
およびジビニルベンゼン05部からなる単量体混合物を
徐々に滴下添加し、約1時間撹拌した。ついで、過硫酸
アンモニウム02部を水10部に溶解した水溶液を添加
し、窒素気流下70℃で3時間重合反応を行うことによ
り、この発明の水分散型感圧性接着剤組成物を得た。Add 10 parts of this aqueous dispersion and 90 parts of ion-exchanged water to four [''
After charging the mixture into a flask and diluting it, a monomer mixture consisting of 50 parts of n-butyl acrylate, 40 parts of ethyl acrylate, 3 parts of methacrylic acid, and 05 parts of divinylbenzene was gradually added dropwise and stirred for about 1 hour. Then, an aqueous solution of 02 parts of ammonium persulfate dissolved in 10 parts of water was added, and a polymerization reaction was carried out at 70° C. for 3 hours under a nitrogen stream to obtain a water-dispersed pressure-sensitive adhesive composition of the present invention.
実施例2
アクリル酸n−ブチル80部、アクリル酸エチル20部
、メタクリル酸10部からなる単量体混合物のうちの1
0重量%を四つロフラスコに仕込み、撹拌しながら約1
時間窒素置換を行った。ついで、同浴温度を65°Cに
昇温したのち、重合開始剤としてベンゾイルパーオキシ
ド01部を加えて重合を開始させ、撹拌速度、外浴濡度
、残余単量体混合物の滴下速度によって反応温度を70
〜80°Cに制御しながら、上記残余単量体混合物の滴
下重合を4時間行った。発熱が認められなくなった時点
で80〜90℃に同浴温度を昇温しで約2時間熟成し、
重量平均分子量5.2X10(GPCによる)のアクリ
ル系共重合体を得た。Example 2 One of the monomer mixtures consisting of 80 parts of n-butyl acrylate, 20 parts of ethyl acrylate, and 10 parts of methacrylic acid
Pour 0% by weight into four flasks and add about 1% by weight while stirring.
Nitrogen replacement was performed for a period of time. Then, after raising the bath temperature to 65°C, 01 part of benzoyl peroxide was added as a polymerization initiator to initiate polymerization, and the reaction was controlled by stirring speed, external bath wetness, and dropping rate of the remaining monomer mixture. temperature to 70
Dropwise polymerization of the residual monomer mixture was carried out for 4 hours while controlling the temperature to 80°C. When no heat generation was observed, the bath temperature was raised to 80-90°C and aged for about 2 hours.
An acrylic copolymer having a weight average molecular weight of 5.2×10 (according to GPC) was obtained.
つぎに、」−配力法にて得たアクリル系共重合体のカル
ボキシル基に対して0.25当量のアンモニア水(10
重量%濃度)を同浴温度を60℃に維持しながら充分に
撹拌しつつ添加して中和処理を行い、さらに水を加えて
転相させ、水中に安定に分散したヒドロゾル粒子を含む
水分散液を得た。Next, 0.25 equivalent of ammonia water (10
(wt% concentration) was added with sufficient stirring while maintaining the bath temperature at 60°C to carry out neutralization treatment, and further water was added to invert the phase to form an aqueous dispersion containing hydrosol particles stably dispersed in water. I got the liquid.
この水分散液の固型分濃度は27重量%、25℃におけ
る粘度は32ポイズ、ヒドロゾル粒子の平均粒子径(ナ
ノサイザーによる)は006fimであった。The solid content concentration of this aqueous dispersion was 27% by weight, the viscosity at 25° C. was 32 poise, and the average particle diameter of the hydrosol particles (according to Nanosizer) was 0.006 fim.
この水分散液10部を四つ目フラスコに仕込み、90部
のイオン交換水で希釈したのち、これに過硫酸カリウム
02部を添加し、ついでアクリル酸2−エチルヘキシル
95部、アクリロニトリル5部およびアクリル酸1部か
らなる単量体混合物を、窒素気流中70℃下で、4時間
にわたって徐々に滴下し重合させた。この重合後の水分
散液に、水分散液の固型分100部に対して大日本イン
キ社製の商品名スーパーベッカミンMAS(メラミン系
架橋剤)3部を配合し、この発明の水分散型感圧性接着
剤組成物を得た。After charging 10 parts of this aqueous dispersion into a fourth flask and diluting it with 90 parts of ion-exchanged water, 02 parts of potassium persulfate was added thereto, and then 95 parts of 2-ethylhexyl acrylate, 5 parts of acrylonitrile, and acrylic A monomer mixture consisting of 1 part of acid was gradually added dropwise over 4 hours at 70° C. in a nitrogen stream to cause polymerization. To this aqueous dispersion after polymerization, 3 parts of Super Beckamine MAS (trade name, melamine-based crosslinking agent) manufactured by Dainippon Ink Co., Ltd. is blended with respect to 100 parts of the solid content of the aqueous dispersion. A type pressure sensitive adhesive composition was obtained.
比較例1
実施例2の最終重合反応物と全く同じ組成比となる単量
体混合物を、連鎖移動剤としてチオグリコール酸を、重
合開始剤として過硫酸カリウムを、乳化剤として第一工
業製薬社製の商品名ハイテノールN−17(ポリエチレ
ングリコールサルフェートのアンモニウム塩)を、それ
ぞれ用いて乳化重合を行うことにより、重合体エマルジ
ョンを得た。Comparative Example 1 A monomer mixture having exactly the same composition ratio as the final polymerization reaction product of Example 2 was prepared using thioglycolic acid as a chain transfer agent, potassium persulfate as a polymerization initiator, and Daiichi Kogyo Seiyaku Co., Ltd. as an emulsifier. A polymer emulsion was obtained by carrying out emulsion polymerization using each product under the trade name Hitenol N-17 (ammonium salt of polyethylene glycol sulfate).
このエマルジョンの固型分濃度は502重量%、25℃
における粘度は75ポイズ、分散粒子の平均粒子径(ナ
ノサイザーによる)は04μであり、また分散粒子を構
成する重合体の重量平均分子量は35×10であった。The solid content concentration of this emulsion was 502% by weight at 25°C.
The viscosity was 75 poise, the average particle diameter of the dispersed particles (according to Nanosizer) was 04 μm, and the weight average molecular weight of the polymer constituting the dispersed particles was 35×10.
このエマルジョンに、その固型分100部に対して大日
本インキ社製の商品名スーパーベッカミンMASC前出
)3部を配合して、水分散型感圧性接着剤組成物とした
。To this emulsion, 3 parts of Super Beckamine MASC (trade name, supra), manufactured by Dainippon Ink Co., Ltd., was added to 100 parts of the solid content to obtain a water-dispersed pressure-sensitive adhesive composition.
比較例2
実施例1の第2段目の重合をヒドロゾル粒子を含まない
系で行うべく、四つロフラスコにイオン交換水100部
を仕込んだのち相当する単量体混合物を加え、以下実施
例1と同様の操作にて重合反応を行わせたところ、重合
途中でゲル化し、生成重合体がa集沈殿し、均一な水分
散体を得ることができなかった。Comparative Example 2 In order to perform the second stage polymerization of Example 1 in a system that does not contain hydrosol particles, 100 parts of ion-exchanged water was charged into a four-hole flask, and then the corresponding monomer mixture was added, and the following Example 1 was carried out. When a polymerization reaction was carried out in the same manner as above, gelation occurred during the polymerization, the resulting polymer precipitated, and a uniform aqueous dispersion could not be obtained.
上記実施例1,2および比較例1に係る各感圧性接着剤
組成物を、25p厚のポリエステルフィルム上にコーテ
ィングロッドによりコーティングし、130°Cで5分
間の加熱乾燥を行って50p厚の接着塗膜を有する感圧
性接着テープを作製し、このテープを以下の接着力、保
持力(d東方)および耐水性の試験に供した。試験結果
は、後記の表に示されるとおりであった。Each pressure-sensitive adhesive composition according to Examples 1 and 2 and Comparative Example 1 was coated on a 25p thick polyester film using a coating rod, and dried by heating at 130°C for 5 minutes to form a 50p thick adhesive. A pressure-sensitive adhesive tape having a coating film was prepared, and this tape was subjected to the following tests for adhesion, holding power (d Touhou), and water resistance. The test results were as shown in the table below.
〈接着力試験〉
JISZ−1528に準じてステンレス板および綿布に
対する180度剥離接着力Cy/20mm幅)を測定し
た。<Adhesive Strength Test> The 180 degree peel adhesive strength (Cy/20 mm width) with respect to a stainless steel plate and cotton cloth was measured according to JIS Z-1528.
〈保持力試験〉
ベークライト板に接着テープサンプルを貼付面積10
mm幅X 20 mm長で貼り付け、サンプル端に50
0yの荷重を吊り下げ、40°Cおよび80°Cの恒温
機中で、サンプルがa集破壊によって落下するまでの時
間を測定した。<Holding force test> Adhesive tape sample pasted on Bakelite board area 10
Paste it in mm width x 20 mm length, and attach 50 mm to the sample edge.
A load of 0y was suspended, and the time required for the sample to fall due to a-collection failure was measured in a thermostat at 40°C and 80°C.
〈耐水性試験〉
接着テープを40°Cのイオン交換水に浸漬し、接着層
の白化状態を観察した。<Water resistance test> The adhesive tape was immersed in ion-exchanged water at 40°C, and the whitening state of the adhesive layer was observed.
上記の表からも明らかなように、この発明の水分散型接
着剤組成物は従来の乳化重合タイプのものに比し造膜性
にすぐれ、かつ乳化剤を含まないため、すぐれた耐水性
を有する接着塗膜を付与するとともに、この塗膜の接着
力、特に粗面(綿布)に対する接着力が大きく、また保
持力も大きくなるものであることが判る。As is clear from the table above, the water-dispersed adhesive composition of the present invention has superior film-forming properties compared to conventional emulsion polymerization type adhesives, and since it does not contain an emulsifier, it has excellent water resistance. It can be seen that in addition to providing an adhesive coating film, the adhesive strength of this coating film, especially the adhesive strength to rough surfaces (cotton cloth), is high and the holding power is also high.
Claims (1)
れと共重合可能な(メタ)アクリル酸アルキルエステル
を主成分とする不飽和単量体98〜80重量%との重量
平均分子量10^4〜10^6のアクリル系共重合体を
アルカリと水とによつて平均粒子径0.01〜0.1μ
mのヒドロゾル粒子とした水分散液中に、(メタ)アク
リル酸アルキルエステルを主成分とする感圧接着性ポリ
マーを付与しうる不飽和単量体を、上記粒子を構成する
アクリル系共重合体に対し10〜500倍の重量比率で
添加し、重合させて得られる水分散型感圧性接着剤組成
物。(1) Weight average of 2 to 20% by weight of an unsaturated monomer having an acidic group and 98 to 80% by weight of an unsaturated monomer whose main component is an alkyl (meth)acrylate copolymerizable with the unsaturated monomer An acrylic copolymer with a molecular weight of 10^4 to 10^6 is reduced to an average particle size of 0.01 to 0.1μ by using an alkali and water.
An unsaturated monomer capable of imparting a pressure-sensitive adhesive polymer containing an alkyl (meth)acrylic acid ester as a main component to an aqueous dispersion of hydrosol particles of m is added to the acrylic copolymer constituting the particles. A water-dispersible pressure-sensitive adhesive composition obtained by adding 10 to 500 times the weight of the water-dispersed pressure-sensitive adhesive composition.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10649885A JPS61264077A (en) | 1985-05-17 | 1985-05-17 | Water-dispersed type pressure-sensitive adhesive composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10649885A JPS61264077A (en) | 1985-05-17 | 1985-05-17 | Water-dispersed type pressure-sensitive adhesive composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61264077A true JPS61264077A (en) | 1986-11-21 |
JPH0339521B2 JPH0339521B2 (en) | 1991-06-14 |
Family
ID=14435098
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10649885A Granted JPS61264077A (en) | 1985-05-17 | 1985-05-17 | Water-dispersed type pressure-sensitive adhesive composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61264077A (en) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61271367A (en) * | 1985-05-24 | 1986-12-01 | Nitto Electric Ind Co Ltd | Water-dispersed pressure-sensitive adhesive composition |
JPS63235356A (en) * | 1987-03-25 | 1988-09-30 | Japan Synthetic Rubber Co Ltd | Acrylic polymer emulsion |
JPH02117982A (en) * | 1988-10-26 | 1990-05-02 | Kao Corp | Pressure-sensitive adhesive composition |
JPH02117981A (en) * | 1988-10-26 | 1990-05-02 | Kao Corp | Emulsion-based adhesive composition |
JPH02263811A (en) * | 1989-04-05 | 1990-10-26 | Yushiro Chem Ind Co Ltd | Production of composition for aqueous protection |
US5895801A (en) * | 1997-03-31 | 1999-04-20 | Avery Dennison Corporation | Pressure-sensitive adhesives for marking films |
US6107382A (en) * | 1997-07-31 | 2000-08-22 | Avery Dennison Corporation | Process for the production of improved PSA's |
US6147165A (en) * | 1997-03-31 | 2000-11-14 | Avery Dennison Corporation | Pressure-sensitive adhesives for marking films |
US6306982B1 (en) | 1997-07-31 | 2001-10-23 | Avery Dennison Corporation | Process for the production of general purpose PSA's |
JP2001323034A (en) * | 2000-05-15 | 2001-11-20 | Toyo Ink Mfg Co Ltd | Method for producing aqueous dispersion and aqueous dispersion produced thereby |
JP2002256244A (en) * | 2001-03-01 | 2002-09-11 | Nippon Carbide Ind Co Inc | Aqueous acrylic pressure-sensitive adhesive composition |
JP2004331697A (en) * | 2003-04-30 | 2004-11-25 | Toyo Ink Mfg Co Ltd | Pressure-sensitive adhesive and optical member using the same |
US7608656B2 (en) | 2003-02-28 | 2009-10-27 | Soken Chemical & Engineering Co., Ltd. | Emulsion pressure-sensitive adhesive and process for producing the same |
JP2010053227A (en) * | 2008-08-27 | 2010-03-11 | Nippon Carbide Ind Co Inc | Aqueous acrylic copolymer dispersion |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106097126B (en) * | 2016-06-20 | 2019-08-06 | 中钢集团马鞍山矿山研究院有限公司 | Caving Method with Large Space production cave-in areas hole heap row solidifies the quantization method of tailing Rational Thickness |
-
1985
- 1985-05-17 JP JP10649885A patent/JPS61264077A/en active Granted
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61271367A (en) * | 1985-05-24 | 1986-12-01 | Nitto Electric Ind Co Ltd | Water-dispersed pressure-sensitive adhesive composition |
JPH0339522B2 (en) * | 1985-05-24 | 1991-06-14 | Nitto Denko Corp | |
JPS63235356A (en) * | 1987-03-25 | 1988-09-30 | Japan Synthetic Rubber Co Ltd | Acrylic polymer emulsion |
JPH02117982A (en) * | 1988-10-26 | 1990-05-02 | Kao Corp | Pressure-sensitive adhesive composition |
JPH02117981A (en) * | 1988-10-26 | 1990-05-02 | Kao Corp | Emulsion-based adhesive composition |
JPH02263811A (en) * | 1989-04-05 | 1990-10-26 | Yushiro Chem Ind Co Ltd | Production of composition for aqueous protection |
US6147165A (en) * | 1997-03-31 | 2000-11-14 | Avery Dennison Corporation | Pressure-sensitive adhesives for marking films |
US5895801A (en) * | 1997-03-31 | 1999-04-20 | Avery Dennison Corporation | Pressure-sensitive adhesives for marking films |
US6569949B1 (en) | 1997-03-31 | 2003-05-27 | Avery Dennison Corporation | Pressure-sensitive adhesives for marking films |
US6107382A (en) * | 1997-07-31 | 2000-08-22 | Avery Dennison Corporation | Process for the production of improved PSA's |
US6306982B1 (en) | 1997-07-31 | 2001-10-23 | Avery Dennison Corporation | Process for the production of general purpose PSA's |
JP2001323034A (en) * | 2000-05-15 | 2001-11-20 | Toyo Ink Mfg Co Ltd | Method for producing aqueous dispersion and aqueous dispersion produced thereby |
JP2002256244A (en) * | 2001-03-01 | 2002-09-11 | Nippon Carbide Ind Co Inc | Aqueous acrylic pressure-sensitive adhesive composition |
US7608656B2 (en) | 2003-02-28 | 2009-10-27 | Soken Chemical & Engineering Co., Ltd. | Emulsion pressure-sensitive adhesive and process for producing the same |
JP2004331697A (en) * | 2003-04-30 | 2004-11-25 | Toyo Ink Mfg Co Ltd | Pressure-sensitive adhesive and optical member using the same |
JP4534431B2 (en) * | 2003-04-30 | 2010-09-01 | 東洋インキ製造株式会社 | Adhesive and optical member using the same |
JP2010053227A (en) * | 2008-08-27 | 2010-03-11 | Nippon Carbide Ind Co Inc | Aqueous acrylic copolymer dispersion |
Also Published As
Publication number | Publication date |
---|---|
JPH0339521B2 (en) | 1991-06-14 |
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