JPS6126039Y2 - - Google Patents
Info
- Publication number
- JPS6126039Y2 JPS6126039Y2 JP7975881U JP7975881U JPS6126039Y2 JP S6126039 Y2 JPS6126039 Y2 JP S6126039Y2 JP 7975881 U JP7975881 U JP 7975881U JP 7975881 U JP7975881 U JP 7975881U JP S6126039 Y2 JPS6126039 Y2 JP S6126039Y2
- Authority
- JP
- Japan
- Prior art keywords
- gap
- mold
- elastic cylinder
- reinforced plastic
- elastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 15
- 239000002990 reinforced plastic Substances 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 4
- 239000012778 molding material Substances 0.000 description 8
- 238000000465 moulding Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000001723 curing Methods 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Description
【考案の詳細な説明】
本考案は、直管又は曲管等の強化プラスチツク
管を成形するための強化プラスチツク管成形用型
に関するものである。[Detailed Description of the Invention] The present invention relates to a mold for forming a reinforced plastic tube, such as a straight tube or a curved tube.
従来、このような強化プラスチツク管の成形
は、例えば特開昭48−69872号公報に開示されて
いるように、ステンレスベルトを密に螺旋状に巻
回したもの又は可撓性バルプを芯型として用い、
この芯型を直線状にした状態で、樹脂を含浸した
繊維マツト又はクロス等の成形材料を芯型に巻回
し、樹脂がゲル化するまでの間に芯型を所定形状
に曲げ、この状態で樹脂を硬化させた後、芯型を
引張つて径を縮小せしめて成形バイプより脱型す
る方法がある。しかしながら、このような方法で
は芯型に成形材料を巻回する際成形材料の巻付け
力により芯型が変形し、芯型を所定の形状に保持
することができなくて、所定形状の高品質の強化
プラスチツク管を得ることができないという欠点
があつた。 Conventionally, such reinforced plastic tubes have been formed using a densely spirally wound stainless steel belt or a flexible bulb as a core mold, as disclosed in JP-A No. 48-69872. use,
With this core mold in a straight shape, a molding material such as fiber mat or cloth impregnated with resin is wound around the core mold, and the core mold is bent into a predetermined shape until the resin gels. After curing the resin, there is a method of pulling the core mold to reduce its diameter and removing it from the molding pipe. However, with this method, when the molding material is wound around the core mold, the core mold is deformed due to the winding force of the molding material, making it impossible to maintain the core mold in a predetermined shape. The drawback was that it was not possible to obtain reinforced plastic tubes.
本考案はこのような従来の欠点を解消すること
を目的としてなされたものであり、その要旨は弾
性筒体の筒壁が一方の端部より他方の端部に渡つ
て軸方向に切り欠かれて間隙が形成され、該間隙
には間隙保持材が挿入され、該弾性筒体の内部に
は剛性を有する芯棒が嵌挿されてなる強化プラス
チツク管成形用型に存する。 The present invention was developed with the aim of solving these conventional drawbacks, and its gist is that the cylindrical wall of the elastic cylinder is notched in the axial direction from one end to the other. A mold for forming a reinforced plastic tube is provided, in which a gap is formed, a gap retaining material is inserted into the gap, and a rigid core rod is inserted into the inside of the elastic cylinder.
以下、本考案を図面を参照して説明する。1は
本考案の強化プラスチツク管成形用型であり、弾
性筒体2の内部に芯棒3が嵌挿されて構成されて
いる。 Hereinafter, the present invention will be explained with reference to the drawings. Reference numeral 1 designates a mold for forming a reinforced plastic tube according to the present invention, which is constructed by fitting a core rod 3 into an elastic cylindrical body 2.
弾性筒体2の筒壁には第2図に示す如く軸方向
の全域に渡つて切り欠かれて間隙が形成されてお
り、この間隙にこの間隙部の形状にほぼ等しい形
状を有する間隙保持材4が挿入されている。間隙
保持材4の挿入された弾性筒体2の外面は所定の
形状となされ、その形状を保持するようにして内
部に芯棒3が嵌挿されている。 As shown in FIG. 2, the cylindrical wall of the elastic cylindrical body 2 is cut out over the entire axial direction to form a gap, and a gap retaining material having a shape approximately equal to the shape of this gap is inserted into this gap. 4 has been inserted. The outer surface of the elastic cylindrical body 2 into which the gap retaining material 4 is inserted has a predetermined shape, and the core rod 3 is fitted inside so as to maintain the shape.
弾性筒体2としては、弾性を有する天然ゴム、
合成ゴム又は軟質プラスチツク等の弾性材料より
構成された筒体であり、特にシリコンゴム、エチ
レン−プロピレンゴム、ウレタンゴム等の弾性材
料よりなる真直ぐな筒体が好ましく用いられる。 The elastic cylinder 2 is made of elastic natural rubber,
The cylindrical body is made of an elastic material such as synthetic rubber or soft plastic, and a straight cylindrical body made of an elastic material such as silicone rubber, ethylene-propylene rubber, or urethane rubber is particularly preferably used.
又、間隙保持材4の材質や厚みは、特に限定さ
れず、成形される管の口径や曲率の程度、又は弾
性筒体の材質や肉厚等に応じて適宜決めればよい
が、曲管を成形する場合は、曲げ加工の工程で弾
性筒体2と共に任意の曲率でもつて変形可能な木
材やプラスチツク等が好ましい。 The material and thickness of the gap retaining material 4 are not particularly limited, and may be determined as appropriate depending on the diameter and degree of curvature of the pipe to be formed, or the material and wall thickness of the elastic cylinder. When molding, it is preferable to use wood, plastic, or the like, which can be deformed to any desired curvature along with the elastic cylinder 2 during the bending process.
芯棒3は剛性を有し、弾性筒体2の内面形状に
ほぼ等しい外面形状を有するもので、弾性筒体2
の間隙に間隙保持材4を保持して嵌挿できるよう
になされている。 The core rod 3 has rigidity and has an outer shape that is approximately the same as the inner surface shape of the elastic cylinder 2.
The gap retaining material 4 can be held and inserted into the gap.
次に本考案の成形用型を用いて強化プラスチツ
ク曲管を製造する一使用態様を説明する。第3図
に示すように、弾性筒体2の間隙に間隙保持材4
が挿入され、弾性筒体2の内部に芯棒3が嵌挿さ
れた前記成形用型1の周りに、ガラスローピング
等に不飽和ポリエステル樹脂液等を含浸させた成
形材料5を巻回して成形材料層を形成した後、こ
の成形材料層が硬化しないうちに芯棒3を引き抜
いて、第5図で示すように曲げ型6に押しつけて
未硬化の曲管に成形して、加熱硬化させる。硬化
後に第4図に示す如く弾性筒体2の間隙に挿入し
た間隙保持材4を引き抜いて、弾性筒体2を縮径
変形させ次いで弾性筒体2を脱型して強化プラス
チツク曲管を製造する。尚、前記曲管への変形
時、及び加熱硬化時に、第6図で示すように弾性
筒体2の内部に所定の曲率に曲がつた芯棒7,
7′を挿入して変形、硬化を行うとより外径及び
内径精度の優れた高品質の曲管が得られる。 Next, one mode of use for manufacturing a reinforced plastic curved pipe using the mold of the present invention will be described. As shown in FIG.
is inserted, and a core rod 3 is inserted into the elastic cylindrical body 2.A molding material 5, which is a glass rope or the like impregnated with an unsaturated polyester resin liquid, is wound around the mold 1 and molded. After forming the material layer, the core rod 3 is pulled out before the molding material layer is hardened, and as shown in FIG. 5, it is pressed against a bending die 6 to form an unhardened curved pipe and is heated and hardened. After curing, the gap retaining material 4 inserted into the gap of the elastic cylinder 2 is pulled out as shown in FIG. 4, the elastic cylinder 2 is deformed to reduce its diameter, and then the elastic cylinder 2 is demolded to produce a reinforced plastic curved tube. do. Incidentally, during the deformation into the bent pipe and during heat curing, a core rod 7 bent to a predetermined curvature is placed inside the elastic cylinder 2, as shown in FIG.
By inserting the tube 7' and deforming and hardening it, a high quality curved tube with excellent outer diameter and inner diameter accuracy can be obtained.
又、直管を製造する場合は芯棒3を弾性筒体2
の内部に嵌挿したまま硬化させ、この後で芯棒
3、間隙保持材4、弾性筒体2の順に脱型すれば
よい。 In addition, when manufacturing a straight pipe, the core rod 3 is replaced with the elastic cylinder 2.
The core rod 3, gap retaining material 4, and elastic cylinder 2 may be removed from the mold in this order.
本考案の強化プラスチツク管成形用型は叙上の
如く構成されており、弾性筒体の筒壁が軸方向に
切り欠かれて間隙が形成され、この間隙に間隙保
持材が挿入され、弾性筒体の内部には剛性を有す
る芯棒が嵌挿されているので、成形用型の周りに
成形材料を巻回しても弾性筒体は変形することな
く、形成された成形材料層を硬化する前に芯棒を
取り出して曲げることにより曲管を容易に成形す
ることができる。又弾性筒体は間隙保持材を引き
抜いて縮径させることができるので容易に脱型で
きる。このように真直の状態で管状の成形材料層
を形成した後曲げて曲管を形成できるので、形状
の均一性があり、内外径の成形寸法精度のすぐれ
た任意の曲率を有する曲管を効率よく安価に製造
できる。又、一つの型により曲率の異なる曲管を
成形できるので、型の数を少なくして種々の曲管
を成形できる。 The reinforcing plastic tube molding mold of the present invention is constructed as described above, in which the cylindrical wall of the elastic cylinder is cut out in the axial direction to form a gap, a gap retaining material is inserted into this gap, and the elastic cylinder is Since a rigid core rod is fitted inside the body, the elastic cylinder does not deform even when the molding material is wound around the molding die, and the formed molding material layer is not hardened. By taking out the core rod and bending it, a bent pipe can be easily formed. Further, since the elastic cylinder can be reduced in diameter by pulling out the gap retaining material, it can be easily demolded. In this way, a curved pipe can be formed by forming a tubular molding material layer in a straight state and then bending it, so it is possible to efficiently create a curved pipe with any curvature with uniform shape and excellent molding dimensional accuracy of the inner and outer diameters. It can be manufactured easily and cheaply. Furthermore, since curved pipes with different curvatures can be formed using one mold, various curved pipes can be formed with a reduced number of molds.
第1図は本考案の強化プラスチツク管成形用型
の一実施例を示す正面図、第2図は第1図の−
線における断面図、第3図は本考案の強化プラ
スチツク管の製造状態を示す概略図、第4図は弾
性筒体の縮径状態を示す断面図、第5図は曲管に
後加工する状態を示す概略図、第6図は曲り軸芯
を用いて硬化させる状態を示す概略図である。
1……成形用型、2……弾性筒体、3……芯
棒、4……間隙保持材。
Fig. 1 is a front view showing one embodiment of the mold for forming reinforced plastic tubes of the present invention, and Fig. 2 is the same as Fig. 1.
3 is a schematic view showing the manufacturing state of the reinforced plastic tube of the present invention, FIG. 4 is a sectional view showing the reduced diameter state of the elastic cylinder, and FIG. 5 is a state of post-processing into a curved pipe. FIG. 6 is a schematic diagram showing a state of hardening using a curved shaft core. DESCRIPTION OF SYMBOLS 1... Molding mold, 2... Elastic cylinder, 3... Core rod, 4... Gap retaining material.
Claims (1)
に渡つて軸方向に切り欠かれて間隙が形成さ
れ、該間隙には間隙保持材が挿入され、該弾性
筒体の内部には剛性を有する芯棒が嵌挿されて
なる。強化プラスチツク管成形用型。 2 間隙保持材が長尺のプラスチツク板である実
用新案登録請求の範囲第1項記載の強化プラス
チツク管成形用型。[Claims for Utility Model Registration] 1. The cylindrical wall of the elastic cylinder is cut in the axial direction from one end to the other to form a gap, and a gap retaining material is inserted into the gap. A rigid core rod is fitted inside the elastic cylinder. Mold for forming reinforced plastic tubes. 2. A mold for forming a reinforced plastic tube according to claim 1, wherein the gap retaining material is a long plastic plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7975881U JPS6126039Y2 (en) | 1981-05-29 | 1981-05-29 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7975881U JPS6126039Y2 (en) | 1981-05-29 | 1981-05-29 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS57189824U JPS57189824U (en) | 1982-12-02 |
JPS6126039Y2 true JPS6126039Y2 (en) | 1986-08-05 |
Family
ID=29875344
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7975881U Expired JPS6126039Y2 (en) | 1981-05-29 | 1981-05-29 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6126039Y2 (en) |
-
1981
- 1981-05-29 JP JP7975881U patent/JPS6126039Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS57189824U (en) | 1982-12-02 |
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