JPS61159285A - Joining method of billet in hot rolling - Google Patents
Joining method of billet in hot rollingInfo
- Publication number
- JPS61159285A JPS61159285A JP71385A JP71385A JPS61159285A JP S61159285 A JPS61159285 A JP S61159285A JP 71385 A JP71385 A JP 71385A JP 71385 A JP71385 A JP 71385A JP S61159285 A JPS61159285 A JP S61159285A
- Authority
- JP
- Japan
- Prior art keywords
- billet
- rolls
- billets
- steel
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
熱間圧延に関してこの明細書で述べる技術内容は、仕上
圧延を連続的に行うエンドレス圧延に有用な鋼片の接合
方法を提案するところにある。[Detailed Description of the Invention] (Field of Industrial Application) The technical content described in this specification regarding hot rolling is to propose a joining method for steel billets useful for endless rolling in which finish rolling is performed continuously. .
従来、鋼の熱間圧延では、加熱炉で所定の温度に加熱し
たスラブを1本づつ粗圧延機群および仕上圧延機群で圧
延してストリップコイルを製造していた。Conventionally, in hot rolling of steel, strip coils have been manufactured by heating slabs to a predetermined temperature in a heating furnace and rolling them one by one in a rough rolling mill group and a finishing rolling mill group.
このスラブを1本づつ圧延する方法では、特に仕上圧延
機において次のような問題が生じる。すなわち、
■鋼片先端のかみ込み不良、
■鋼片の先端部と後端部との厚み不良のような製品寸法
の変動が大きい。This method of rolling slabs one by one causes the following problems, particularly in the finishing mill. That is, there are large variations in product dimensions such as (1) poor biting of the tip of the steel billet, and (2) defective thickness between the tip and rear end of the billet.
■例えばストリップの先端および後端部が仕上圧延機列
を通過する際に、作業ロールに疵が生じ易く、ロールの
組替回数の増加による圧延能率の低下、およびロール原
単位の上背などを招く。■For example, when the leading and trailing ends of the strip pass through the finishing mill row, the work rolls are likely to be damaged, reducing rolling efficiency due to an increase in the number of roll changes, and causing problems such as the upper back of the roll unit. invite
ところでこれらの問題を解決するための方法として、仕
上圧延前および仕上圧延時に鋼片を接合するものがある
。By the way, as a method for solving these problems, there is a method of joining steel pieces before and during finish rolling.
(従来の技術)
この鋼片の接合方法に関して、特開昭53−75419
号公報にはフラッシュ溶接機を用いる方法が開示されて
いるが、この方法ではフラッシュ溶接機をシートバーと
ともに走行させるか、もしくは溶接機の後工程にルーパ
を必要とする。そしてシートバーの端部のように被接合
面が大面積であれば、フラッシコ溶接機の重量は極めて
太き(なって100を以上となることが予想される。こ
のような大型m1Jk物である溶接機を走行させるには
そのラインが長大化する問題があり、また保全上の観点
からも好ましくない。さらに熱間シートバーをルーパで
持上げるとオーステナイト結晶粒が粗大化する材質上の
問題があり、加えてルーパロールの保全設備上の問題も
あるため工業化は極めて勤かしい。(Prior art) Regarding this method of joining steel pieces, Japanese Patent Application Laid-Open No. 53-75419
The publication discloses a method using a flash welding machine, but this method requires the flash welding machine to run together with the sheet bar, or requires a looper in the post process of the welding machine. If the surface to be welded is large, such as the end of a sheet bar, the weight of the flashco welding machine is extremely large (it is expected to weigh more than 100 m1. Running a welding machine has the problem of making the line long, which is also undesirable from a maintenance standpoint.Furthermore, when the hot sheet bar is lifted with a looper, the austenite crystal grains become coarse, which is a material problem. In addition, there are problems with maintenance equipment for the looper roll, making industrialization extremely difficult.
また特開昭53−138960号公報には突き合わせ圧
接による方法が開示されているが、突き合わせ部の開先
加工を必要とし、シートバーが高速でしかも連続して通
板される工程上、このような開先加工作業は能率が極め
て低下するため、工業化は困難である。Furthermore, Japanese Patent Application Laid-Open No. 53-138960 discloses a method using butt pressure welding, but this method requires bevel processing at the butt portion, and in the process where the sheet bar is threaded continuously at high speed. The efficiency of beveling work is extremely low, making it difficult to industrialize.
(発明が解決しようとする問題点)
製品歩留りが高く生産能率の良い鋼片の連続圧延法を達
成するため、接合装置を走行させず、しかもルーパ設備
を必要としないR11便で新規な接合法を開発すること
が、この発明の目的である。(Problems to be solved by the invention) In order to achieve a continuous rolling method for steel billets with a high product yield and good production efficiency, a new joining method is developed on the R11 flight that does not require running joining equipment and does not require looper equipment. It is an object of this invention to develop.
さらに鋼片の接合は、鋼片の温度が低下して仕上圧延前
に再加熱を要することの4丁いように、鋼片の通板速度
を低下することなく短時間で行う必要がある。Furthermore, joining of steel billets needs to be carried out in a short time without reducing the passing speed of the steel billet, as in the case where the temperature of the steel billet decreases and reheating is required before finish rolling.
また鋼片の接合に当っては、鋼表面のスケールの除去を
行う必要がある。Furthermore, when joining steel pieces, it is necessary to remove scale from the steel surface.
(問題点を解決するための手段)
この発明は、熱間仕上圧延に際し、該圧延の方向に沿っ
て配置した2対のロールの手前にて、先行鋼片の後端部
を切断し、引続いて後行鋼片の先端部を切断し、
該2対のロール間に位置する先行鋼片の後端部に後行鋼
片の先端部を突き合わ往るとともに、該ロールを介し突
き合わせ部を通電加熱して圧接することを特徴とする熱
間圧延における鋼片の接合方法である。(Means for Solving the Problems) This invention involves cutting the rear end of a preceding steel piece before two pairs of rolls arranged along the rolling direction during hot finishing rolling, and pulling the leading steel piece. Next, the leading end of the trailing steel piece is cut off, and the leading end of the trailing steel piece is butted against the rear end of the leading steel piece located between the two pairs of rolls, and the butted part is passed through the rolls. This is a method for joining steel pieces in hot rolling, which is characterized in that the steel pieces are welded by electrical heating and pressure welding.
なお上記鋼片とは、スラブ、シートバー、プル一ム、ビ
レットおよびこれらの圧延過程における圧延材の総称を
いう。Note that the above-mentioned steel billet is a general term for slabs, sheet bars, pulleys, billets, and rolled materials in these rolling processes.
さて第1図にスラブを圧延してシートバーからストリッ
プを製造する場合のエンドレス圧延ラインの設備配置を
模式で示した。まず加熱炉4で所定の温度に昇熱したス
ラブ1を、デスケーリング後に粗圧延機群5によって所
望とする寸法まで複数回のパスで圧延してシートバー2
とし、このシートバー2をコイルボックス6に巻き取り
、シートバー2の復熱によって全長に渡り均一な温度に
保つ。続いてシートバー2をコイルボックス6より抜き
出し、シートバー接合装置8において先行するシー1〜
バーの後端に突き合わせ圧接により接合する。次いで仕
上げ圧延機群9で所定の厚みに圧延してス1〜リップと
し、ランナウトテーブル10上で冷却し、走間シャー1
1で所定の長さに切断した後、ダウンコイラー12で巻
き取る。Now, FIG. 1 schematically shows the equipment layout of an endless rolling line for manufacturing strips from sheet bars by rolling slabs. First, a slab 1 heated to a predetermined temperature in a heating furnace 4 is descaled and then rolled in multiple passes to a desired dimension by a rough rolling mill group 5 to form a sheet bar 1.
Then, this sheet bar 2 is wound up in a coil box 6, and the temperature is kept uniform over the entire length by the recuperation of the sheet bar 2. Subsequently, the sheet bar 2 is extracted from the coil box 6, and the preceding sheets 1 to 1 are connected to the sheet bar joining device 8.
It is joined to the rear end of the bar by butt welding. Next, it is rolled to a predetermined thickness in the finishing rolling mill group 9 to form slips, cooled on a runout table 10, and rolled into a running shear 1.
After cutting it to a predetermined length in step 1, it is wound up in down coiler 12.
ここでシートバーの接合方法について説明する。Here, the method of joining the seat bars will be explained.
第2図に、先行シートバー2′および後行シートバー2
とともに、接合装置の具体例を示す。接合装置を、前段
ロール13.13′、後段ロール14゜14−1案内板
15、および電源16から構成する。なお前、後段ロー
ルのうちロール13および14は電源16に接続した通
電ロールであり、ロール13.14間に位置するシート
バーへ電流を流すことができる。FIG. 2 shows a leading seat bar 2' and a trailing seat bar 2'.
In addition, a specific example of a bonding device will be shown. The joining device is composed of a front roll 13, 13', a rear roll 14° 14-1 guide plate 15, and a power source 16. It should be noted that among the latter rolls, rolls 13 and 14 are energized rolls connected to a power source 16, and current can be passed to the sheet bar located between the rolls 13 and 14.
そしてシートバーの接合は、まずコイルボックスまたは
粗圧延機群からの後行シートバー2の先端を、後段ロー
ル14.14−にかみ込み中の先行シートバー2−の後
端に突き合わせつつ、後行シートバー2および先行シー
トバー2′にロール13゜14からシートバー2および
2′に通電して両者の接触面を加熱下で圧接し、シート
バー2と2−とを接合する。To join the sheet bars, first, the tip of the trailing sheet bar 2 from the coil box or rough rolling mill group is butted against the rear end of the leading sheet bar 2- that is biting into the trailing roll 14, 14-, and then Electricity is applied to the row sheet bar 2 and the preceding sheet bar 2' from the rolls 13.degree. 14 to the sheet bars 2 and 2' so that their contact surfaces are brought into pressure contact under heating, thereby joining the sheet bars 2 and 2-.
この過程において、シートバ一端面(被接合面)に存在
していたスケールは、シートバーの突き合わせ時に端面
表層の溶融層とともに排出またはこの溶融層に溶解し、
シートバーの接合を効率良く達成できる。In this process, the scale existing on one end surface of the sheet bar (the surface to be joined) is discharged or dissolved into the molten layer on the surface layer of the end surface when the sheet bars are butted together.
Seat bars can be joined efficiently.
また案内板15は、後行シートバー2の突き合わせ時に
、シートバー接合部のずれを防止するための冶卯であり
、高温環境下にあるので耐熱鋼、耐熱合金またはセラミ
ックなどを用いるのが望ましく、絶縁物であることが必
要となる。Further, the guide plate 15 is a metal material to prevent the seat bar joint from shifting when the trailing seat bar 2 is butted together, and since it is in a high temperature environment, it is preferable to use heat-resistant steel, heat-resistant alloy, ceramic, etc. , it is necessary to be an insulator.
さらにロール13.14は、電極およびクランプの役目
をするものCあり、特に前段ロール13はシートバーを
先行するシー1へバーに押し込む役目もある。すなわら
、後段ロール14の周速に比べ前段ロール13の周速を
速くすることによって、後行シートバー2と先行シート
バー2−どの相対速度を変化してシートバー同士を押し
込み突き合わせる。Furthermore, the rolls 13, 14 serve as electrodes and clamps, and in particular the front roll 13 also serves to push the sheet bar into the preceding sheet 1. That is, by increasing the circumferential speed of the front roll 13 compared to the circumferential speed of the rear roll 14, the relative speeds of the trailing sheet bar 2 and the leading sheet bar 2 are changed to push the sheet bars against each other.
このときの押し込み吊(アプセット化)は10〜100
mmの範囲が望ましく、10mm以下ではスケールが存
在する場合充分な接合強度が得られず、100man以
上であると継手部の板厚方向の変形が大きくなるため次
工程の圧延上好ましくない。また後段ロール14はシー
(・バーを仕上圧延機群に送入する手前に位置している
ため、接合部(継手部)の余盛を軽圧下する役目もして
いる。The push-up (upset) at this time is 10 to 100
A range of mm is desirable; if it is less than 10 mm, sufficient bonding strength will not be obtained if scale is present, and if it is more than 100 man, deformation in the thickness direction of the joint will become large, which is undesirable for the next rolling process. Further, since the rear roll 14 is located before the sea bar is fed into the finishing rolling mill group, it also serves to lightly roll down the excess buildup at the joint (joint part).
ところで鋼片の接合に当り、接合部界面にはスケールが
局部的に残留し接合強度は母材強度に比べて低く、続い
て行う仕上圧延によって接合部が圧着されて破断するお
それがあるが、次の接合条件では破断を起こさない。By the way, when joining steel pieces, scale remains locally at the interface of the joint, and the joint strength is lower than the strength of the base metal, and there is a risk that the joint will be crimped and break during the subsequent finish rolling. No breakage occurs under the following bonding conditions.
接合条件としては、主にアプセット化およびアブレット
時の鋼片の温度を挙げることができる。The joining conditions can mainly include the temperature of the steel billet during upsetting and ablation.
まずスケールを鋼片がクロップシャーによって切断され
てから接合装置に入るまでの間に生成する約40μm厚
以下のものとすると、鋼片温度が1000℃以上で、1
スタンドの圧下率が10〜60%である7スタンドの仕
上圧延を行う場合、アプセット化は15mm以上であれ
ばよい。さらにこの発明では鋼片間に通電ロールを用い
て接合部を通電加熱しているため、鋼片温度が900〜
1000℃においても確実に継手を作成できる。First, if we assume that the scale is less than about 40 μm thick, which is formed between the time the steel billet is cut by the crop shear and the time it enters the joining equipment, if the billet temperature is 1000°C or higher,
When finish rolling is performed using seven stands with a rolling reduction of 10 to 60%, the upset may be 15 mm or more. Furthermore, in this invention, an energizing roll is used between the steel pieces to heat the joint by applying electricity, so the temperature of the steel pieces is 900~900℃.
Joints can be reliably created even at 1000°C.
(作 用)
熱間(900〜1200℃)での鋼片は軟化しているた
め、比較的低い応力で塑性変形しやすい状態にある。し
たがって、鋼片同士を突き合わして密着させるような応
力または衝撃力を加えることによって、突き合わせ而の
面積は増大する。この面積が増大する過程において、被
接合面表層部に存在するスケールは破壊分散し新生面が
露出する。この新生面は活性化した状態にあり、新生面
同士を突き合わせて接触すれば、低応力を短時間加える
だ(プで金属結合が生じる。このように熱間での鋼片の
接合は、突き合わせ圧接が優れている。(Function) Since a hot steel piece (900 to 1200°C) is softened, it is in a state where it easily undergoes plastic deformation with relatively low stress. Therefore, by applying stress or impact force that causes the pieces of steel to butt against each other and come into close contact, the area of the butt increases. In the process of increasing this area, the scale existing in the surface layer of the surface to be joined is destroyed and dispersed, and a new surface is exposed. These newly formed surfaces are in an activated state, and when the newly formed surfaces are brought into contact by butting each other, a low stress is applied for a short period of time to form a metallic bond.In this way, hot joining of steel pieces is achieved by butt pressure welding. Are better.
(実施例)
鋼種:5S41
寸法:厚さ52m1.幅450mm 、長さ4000m
m被接合而となる
端面の切断方法:クロップシャー、
である鋼片を2枚用い、1000℃に加熱後デスケーリ
ングを施し、夫々先行および後行鋼片として第2図の接
合装置に装入した。このときの前段ロールと後段ロール
の周速は60m /minと40m /minとした。(Example) Steel type: 5S41 Dimensions: Thickness 52m1. Width 450mm, length 4000m
Cutting method for the end faces to be welded: Crop shear. Using two pieces of steel, heat them to 1000℃, descale them, and charge them into the welding device shown in Figure 2 as leading and trailing pieces, respectively. did. The circumferential speeds of the front roll and the rear roll at this time were 60 m 2 /min and 40 m 2 /min.
前、後段ロール間で2枚の鋼片を衝突させ、その瞬間に
電流を流しく電流密度: 1600A / c/ )、
接合部の温度を1300〜1400℃まで上昇し、押し
込み量が30mmとなるまで前段ロールで押し込んで電
流をしゃ断した。Two pieces of steel are collided between the front and rear rolls, and current is applied at that moment (current density: 1600A/c/),
The temperature of the joint was raised to 1,300 to 1,400°C, and the current was cut off by pressing with a front roll until the pressing amount reached 30 mm.
引き続いて通常用いる仕上圧延機(6スタンド)に供し
、板厚2.3m1ll、長さ90印とした。このとき鋼
片の接合部で破断はなく、仕上圧延を行うことができた
。Subsequently, it was subjected to a commonly used finishing rolling mill (6 stands) to give a plate thickness of 2.3 ml and a length of 90 marks. At this time, there was no breakage at the joint of the steel billet, and finish rolling could be performed.
(発明の効果)
以上説明したようにこの発明によれば、鋼片のエンドレ
ス仕上圧延を達成することができ、熱延板の製品歩留り
が高く、生産能率の良い作業工程を得られる。(Effects of the Invention) As explained above, according to the present invention, endless finish rolling of steel slabs can be achieved, the product yield of hot rolled sheets is high, and a work process with high production efficiency can be obtained.
そして従来、圧延技術においては不可能であった、スト
リップ全長に渡り均一な高い張力を付与することが可能
となり、高強度材の薄物圧延を容易に実現できる。Moreover, it becomes possible to apply a uniform high tension over the entire length of the strip, which has been impossible with conventional rolling techniques, and it is possible to easily realize thin rolling of high-strength materials.
第1図は熱間圧延の工程を示す図、 第2図は鋼片の接合装置を示す説明図である。 Figure 1 is a diagram showing the hot rolling process; FIG. 2 is an explanatory diagram showing a joining device for steel pieces.
Claims (1)
た2対のロールの手前にて、先行鋼片の後端部を切断し
、引続いて後行鋼片の先端部を切断し、 該2対のロール間に位置する先行鋼片の後 端部に後行鋼片の先端部を突き合わせるとともに、該ロ
ールを介し突き合わせ部を通電加熱して圧接することを
特徴とする熱間圧延における鋼片の接合方法。[Claims] 1. During hot finish rolling, the rear end of the leading steel piece is cut in front of the two pairs of rolls arranged along the rolling direction, and then the trailing steel piece is cut. Cut the tip of the following steel piece, and butt the tip of the trailing steel piece against the rear end of the preceding steel piece located between the two pairs of rolls, and heat the abutted part through the rolls to press them together. A method for joining steel pieces in hot rolling, characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP71385A JPS61159285A (en) | 1985-01-07 | 1985-01-07 | Joining method of billet in hot rolling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP71385A JPS61159285A (en) | 1985-01-07 | 1985-01-07 | Joining method of billet in hot rolling |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61159285A true JPS61159285A (en) | 1986-07-18 |
JPH0330473B2 JPH0330473B2 (en) | 1991-04-30 |
Family
ID=11481400
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP71385A Granted JPS61159285A (en) | 1985-01-07 | 1985-01-07 | Joining method of billet in hot rolling |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61159285A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0495993A1 (en) * | 1990-08-02 | 1992-07-29 | Kawasaki Steel Corporation | Method and device for joining billets |
EP0661112A1 (en) * | 1993-06-15 | 1995-07-05 | Kawasaki Steel Corporation | Method for continuous hot rolling of metal pieces, and apparatus and parts therefor |
EP0925852A2 (en) * | 1997-12-25 | 1999-06-30 | Nkk Corporation | Method and facilities for continuously rolling billet |
-
1985
- 1985-01-07 JP JP71385A patent/JPS61159285A/en active Granted
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0495993A1 (en) * | 1990-08-02 | 1992-07-29 | Kawasaki Steel Corporation | Method and device for joining billets |
EP0661112A1 (en) * | 1993-06-15 | 1995-07-05 | Kawasaki Steel Corporation | Method for continuous hot rolling of metal pieces, and apparatus and parts therefor |
EP0661112A4 (en) * | 1993-06-15 | 1998-07-01 | Kawasaki Steel Co | Method for continuous hot rolling of metal pieces, and apparatus and parts therefor. |
EP1002590A1 (en) * | 1993-06-15 | 2000-05-24 | Kawasaki Steel Corporation | Continuous hot rolling method and apparatus |
US6345756B1 (en) | 1993-06-15 | 2002-02-12 | Kawasaki Steel Corporation | Defectively joined portion removal apparatus for use in a continuous hot rolling process |
US6373017B1 (en) | 1993-06-15 | 2002-04-16 | Kawasaki Steel Corporation | Continuous hot rolling mill with metal block conveying apparatus |
EP0925852A2 (en) * | 1997-12-25 | 1999-06-30 | Nkk Corporation | Method and facilities for continuously rolling billet |
EP0925852A3 (en) * | 1997-12-25 | 1999-07-14 | Nkk Corporation | Method and facilities for continuously rolling billet |
Also Published As
Publication number | Publication date |
---|---|
JPH0330473B2 (en) | 1991-04-30 |
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