JPH0330473B2 - - Google Patents
Info
- Publication number
- JPH0330473B2 JPH0330473B2 JP71385A JP71385A JPH0330473B2 JP H0330473 B2 JPH0330473 B2 JP H0330473B2 JP 71385 A JP71385 A JP 71385A JP 71385 A JP71385 A JP 71385A JP H0330473 B2 JPH0330473 B2 JP H0330473B2
- Authority
- JP
- Japan
- Prior art keywords
- steel
- rolling
- rolls
- leading
- joining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 38
- 239000010959 steel Substances 0.000 claims description 38
- 238000005096 rolling process Methods 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 21
- 238000005304 joining Methods 0.000 claims description 18
- 238000005098 hot rolling Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 2
- 238000003466 welding Methods 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
- 238000007668 thin rolling process Methods 0.000 description 1
Landscapes
- Metal Rolling (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
熱間圧延に関してこの明細書で述べる技術内容
は、仕上圧延を連続的に行うエンドレス圧延に有
用な鋼片の接合方法を提案するところにある。[Detailed Description of the Invention] (Field of Industrial Application) The technical content described in this specification regarding hot rolling is to propose a joining method for steel billets useful for endless rolling in which finish rolling is performed continuously. .
従来、鋼の熱間圧延では、加熱炉で所定の温度
に加熱したスラブを1本づつ粗圧延機群および仕
上圧延機群で圧延してストリツプコイルを製造し
ていた。 Conventionally, in hot rolling of steel, strip coils have been manufactured by heating slabs to a predetermined temperature in a heating furnace and rolling them one by one in a rough rolling mill group and a finishing rolling mill group.
このスラブを1本づつ圧延する方法では、特に
仕上圧延機において次のような問題が生じる。す
なわち、
鋼片先端のかみ込み不良、
鋼片の先端部と後端部との厚み不良のような
製品寸法の変動が大きい。 This method of rolling slabs one by one causes the following problems, particularly in the finishing mill. That is, there are large variations in product dimensions, such as poor biting of the tip of the steel billet and poor thickness between the tip and rear end of the billet.
例えばストリツプの先端および後端部が仕上
圧延機列を通過する際に、作業ロールに疵が生
じ易く、ロールの組替回数の増加による圧延能
率の低下、およびロール原単位の上昇などを招
く。 For example, when the leading and trailing ends of the strip pass through a row of finishing mills, work rolls are likely to be flawed, leading to a decrease in rolling efficiency due to an increase in the number of roll changes, and an increase in roll consumption.
ところでこれらの問題を解決するための方法と
して、仕上圧延前および仕上圧延時に鋼片を接合
するものがある。 By the way, as a method for solving these problems, there is a method of joining steel pieces before and during finish rolling.
(従来の技術)
この鋼片の接合方法に関して、特開昭53−7559
号公報にはフラツシユ溶接機を用いる方法が開示
されているが、この方法ではフラツシユ溶接機を
シートバーとともに走行させるか、もしくは溶接
機の後工程にルーパを必要とする。そしてシート
バーの端部のように被接合面が大面積であれば、
フラツシユ溶接機の重量は極めて大きくなつて
100t以上となることが予想される。このような大
型重量物である溶接機を走行させるにはそのライ
ンが長大化する問題があり、また保全上の観点か
らも好ましくない。さらに熱間シートバーをルー
パで持上げるとオーステナイト結晶粒が粗大化す
る材質上の問題があり、加えてルーパロールの保
全設備上の問題もあるため工業化は極めて難かし
い。(Prior art) Regarding this method of joining steel pieces, Japanese Patent Application Laid-Open No. 53-7559
The publication discloses a method using a flash welding machine, but this method requires the flash welding machine to be run together with the sheet bar, or a looper is required in the post process of the welding machine. If the surface to be joined is large, such as the end of a sheet bar,
The weight of flash welding machines has become extremely large.
It is expected to be over 100 tons. Running a welding machine, which is such a large and heavy object, poses a problem in that the line becomes long, which is also undesirable from the viewpoint of maintenance. Furthermore, when a hot sheet bar is lifted with a looper, there is a material problem in that the austenite crystal grains become coarse, and there is also a problem in maintenance equipment for the looper roll, making industrialization extremely difficult.
また特開昭53−138960号公報には突き合わせ圧
接による方法が開示されているが、突き合わせ部
の開先加工を必要とし、シートバーが高速でしか
も連続して通板される工程上、このような開先加
工作業は能率が極めて低下するため、工業化は困
難である。 Furthermore, Japanese Patent Application Laid-Open No. 53-138960 discloses a method using butt pressure welding, but this method requires beveling of the butt portion, and in the process where the sheet bar is threaded continuously at high speed. The efficiency of beveling work is extremely low, making it difficult to industrialize.
(発明が解決しようとする問題点)
製品歩留りが高く生産能率の良い鋼片の連続圧
延法を達成するため、接合装置を走行させず、し
かもルーパ設備を必要としない簡便で新規な接合
法を開発することが、この発明の目的である。(Problems to be solved by the invention) In order to achieve a continuous rolling method for steel billets with a high product yield and good production efficiency, a simple and new joining method that does not require running joining equipment and looper equipment is developed. It is an object of this invention to develop.
さらに鋼片の接合は、鋼片の温度が低下して仕
上圧延前に再加熱を要することのないように、鋼
片の通板速度を低下することなく短時間で行う必
要がある。 Furthermore, the joining of the steel billets needs to be carried out in a short time without reducing the passing speed of the steel billet so that the temperature of the steel billet does not drop and reheating is required before finish rolling.
また鋼片の接合に当つては、鋼表面のスケール
の除去を行う必要がある。 Furthermore, when joining steel pieces, it is necessary to remove scale from the steel surface.
(問題点を解決するための手段)
この発明は、熱間仕上圧延に際し、該圧延の方
向に沿つて配置した2対のロールの手前にて、先
行鋼片の後端部を切断し、引続いて後行鋼片の先
端部を切断し、
該2対のロール間に位置する先行鋼片の後端部
に後行鋼片の先端部を突き合わせるとともに、該
ロールを介し突き合わせ部を通電加熱して圧接す
ることを特徴とする熱間圧延における鋼片の接合
方法である。(Means for Solving the Problems) This invention involves cutting the rear end of a preceding steel piece before two pairs of rolls arranged along the rolling direction during hot finishing rolling, and pulling the leading steel piece. Next, the leading end of the trailing steel piece is cut, and the leading end of the trailing steel piece is butted against the rear end of the leading steel piece located between the two pairs of rolls, and the abutted part is energized through the rolls. This is a method for joining steel pieces in hot rolling, which is characterized by heating and pressure welding.
なお上記鋼片とは、スラブ、シートバー、ブル
ーム、ビレツトおよびこれらの圧延過程における
圧延材の総称をいう。 Note that the above-mentioned steel billet is a general term for slabs, sheet bars, blooms, billets, and rolled materials in these rolling processes.
さて第1図にスラブを圧延してシートバーから
ストリツプを製造する場合のエンドレス圧延ライ
ンの設備配置を模式で示した。まず加熱炉4で所
定の温度に昇熱したスラブ1を、デスケーリング
後に粗圧延機群5によつて所望とする寸法まで複
数回のパスで圧延してシートバー2とし、このシ
ートバー2をコイルボツクス6に巻き取り、シー
トバー2の復熱によつて全長に渡り均一な温度に
保つ。続いてシートバー2をコイルボツクス6よ
り抜き出し、シートバー接合装置8において先行
するシートバーの後端に突き合わせ圧接により接
合する。次いで仕上げ圧延機群9で所定の厚みに
圧延してストリツプとし、ランナウトテーブル1
0上で冷却し、走間シヤー11で所定の長さに切
断した後、ダウンコイラー12で巻き取る。 Now, FIG. 1 schematically shows the equipment layout of an endless rolling line for manufacturing strips from sheet bars by rolling slabs. First, a slab 1 heated to a predetermined temperature in a heating furnace 4 is descaled and then rolled in multiple passes to a desired dimension by a rough rolling mill group 5 to form a sheet bar 2. It is wound up into a coil box 6 and kept at a uniform temperature over the entire length by heat recovery from the sheet bar 2. Subsequently, the seat bar 2 is taken out from the coil box 6, and is joined to the rear end of the preceding seat bar by butt pressure welding in the seat bar joining device 8. The strip is then rolled to a predetermined thickness using the finish rolling mill group 9, and the strip is rolled onto the runout table 1.
0, cut to a predetermined length by a running shear 11, and then wound up by a down coiler 12.
ここでシートバーの接合方法について説明す
る。 Here, the method of joining the seat bars will be explained.
第2図に、先行シートバー2′および後行シー
トバー2とともに、接合装置の具体例を示す。接
合装置を、前段ロール13,13′、後段ロール
14,14′、案内板15、および電源16から
構成する。なお前、後段ロールのうちロール13
および14は電源16に接続した通電ロールであ
り、ロール13,14間に位置するシートバーへ
電流を流すことができる。 FIG. 2 shows a specific example of the joining device together with the leading seat bar 2' and the trailing seat bar 2. The joining device is composed of front rolls 13, 13', rear rolls 14, 14', a guide plate 15, and a power source 16. You, roll 13 of the latter rolls.
and 14 are current-carrying rolls connected to a power source 16, allowing current to flow through the sheet bar located between the rolls 13 and 14.
そしてシートバーの接合は、まずコイルボツク
スまたは粗圧延機群からの後行シートバー2の先
端を、後段ロール14,14′にかみ込み中の先
行シートバー2′の後端に突き合わせつつ、後行
シートバー2および先行シートバー2′にロール
13,14からシートバー2および2′に通電し
て両者の接触面を加熱下で圧接し、シートバー2
と2′とを接合する。 To join the sheet bars, first, the tip of the trailing sheet bar 2 from the coil box or rough rolling mill group is butted against the rear end of the leading sheet bar 2' that is biting into the trailing rolls 14, 14'. The sheet bars 2 and 2' are energized from the rolls 13 and 14 to the row sheet bar 2 and the preceding sheet bar 2', and their contact surfaces are pressed together under heating.
and 2' are joined.
この過程において、シートバー端面(被接合
面)に存在していたスケールは、シートバーの突
き合わせ時に端面表層の溶融層とともに排出また
はこの溶融層に溶解し、シートバーの接合を効率
良く達成できる。 In this process, the scale present on the sheet bar end surfaces (surfaces to be joined) is discharged or melted into the molten layer on the surface layer of the end surfaces when the sheet bars are butted together, and the sheet bars can be efficiently joined.
また案内板15は、後行シートバー2の突き合
わせ時に、シートバー接合部のずれを防止するた
めの治具であり、高温環境下にあるいは耐熱鋼、
耐熱合金またはセラミツクなどを用いるのが望ま
しく、絶縁物であることが必要となる。 Further, the guide plate 15 is a jig for preventing the seat bar joint from shifting when the trailing seat bar 2 is butted together, and is used in a high-temperature environment or with heat-resistant steel.
It is desirable to use a heat-resistant alloy or ceramic, and it is necessary to use an insulating material.
さらにロール13,14は、電極およびクラン
プの役目をするものであり、特に前段ロール13
はシートバーを先行するシートバーに押し込む役
目もある。すなわち、後段ロール14の周速に比
べ前段ロール13の周速を速くすることによつ
て、後行シートバー2と先行シートバー2′との
相対速度を変化してシートバー同士を押し込み突
き合わせる。このときの押し込み量(アプセツト
代)は10〜100mmの範囲が望ましく、10mm以下で
はスケールが存在する場合充分な接合強度が得ら
れず、100mm以上であると継手部の板厚方向の変
形が大きくなるため次工程の圧延上好ましくな
い。また後段ロール14はシートバーを仕上圧延
機群に送入する手前に位置しているため、接合部
(継手部)の余盛を軽圧下する役目もしている。 Further, the rolls 13 and 14 serve as electrodes and clamps, especially the front roll 13.
also serves to push the seat bar into the preceding seat bar. That is, by increasing the circumferential speed of the front roll 13 compared to the circumferential speed of the rear roll 14, the relative speed between the trailing sheet bar 2 and the leading sheet bar 2' is changed to push the sheet bars against each other. . The pushing amount (upset distance) at this time is preferably in the range of 10 to 100 mm. If it is less than 10 mm, sufficient joint strength will not be obtained if scale is present, and if it is more than 100 mm, the deformation in the thickness direction of the joint will be large. Therefore, this is not preferable in terms of rolling in the next step. Further, since the rear roll 14 is located before the sheet bar is fed into the finishing rolling mill group, it also serves to lightly roll down the excess buildup at the joint (joint).
ところで鋼片の接合に当り、接合部界面にはス
ケールが局部的に残留し接合強度は母材強度に比
べて低く、続いて行う仕上圧延によつて接合部が
圧着されて破断するおそれがあるが、次の接合条
件では破断を起こさない。 By the way, when joining steel pieces, scale remains locally at the interface of the joint, and the joint strength is lower than the strength of the base metal, and there is a risk that the joint will be crimped and break during the subsequent finish rolling. However, no breakage occurs under the following bonding conditions.
接合条件としては、主にアプセツト代およびア
プセツト時の鋼片の温度を挙げることができる。
まずスケールを鋼片がクロツプシヤーによつて切
断されてから接合装置に入るまでの間に生成する
約40μm厚以下のものとすると、鋼片温度が1000
℃以上で、1スタンドの圧下率が10〜60%である
7スタンドの仕上圧延を行う場合、アプセツト代
は15mm以上であればよい。さらにこの発明では鋼
片間に通電ロールを用いて接合部を通電加熱して
いるため、鋼片温度が900〜1000℃においても確
実に継手を作成できる。 The joining conditions include mainly the upset distance and the temperature of the steel billet during upsetting.
First, if we assume that the scale is less than approximately 40 μm thick, which is generated between the time the steel piece is cut by the crop shear and the time it enters the joining equipment, the temperature of the steel piece is 1000 μm or less.
When finish rolling is carried out in 7 stands with a rolling reduction of 10 to 60% per stand at a temperature of 15 mm or more, the upset margin may be 15 mm or more. Furthermore, in this invention, since the joint is heated by applying electricity using an energizing roll between the steel pieces, a joint can be reliably created even when the temperature of the steel pieces is 900 to 1000°C.
(作用)
熱間(900〜1200℃)での鋼片は軟化している
ため、比較的低い応力で塑性変形しやすい状態に
ある。したがつて、鋼片同士を突き合わして密着
させるような応力または衝撃力を加えることによ
つて、突き合わせ面の面積は増大する。この面積
が増大する過程において、被接合面表層部に存在
するスケールは破壊分散し新生面が露出する。こ
の新生面は活性化した状態にあり、新生面同士を
突き合わせて接触すれば、低応力を短時間加える
だけで金属結合が生じる。このように熱間での鋼
片の接合は、突き合わせ圧接が優れている。(Function) Since the steel piece is softened in the hot state (900 to 1200°C), it is in a state where it easily undergoes plastic deformation with relatively low stress. Therefore, by applying stress or impact force that brings the pieces of steel into close contact with each other, the area of the abutting surfaces increases. In the process of increasing this area, the scale existing in the surface layer of the surface to be joined is destroyed and dispersed, and a new surface is exposed. These newly formed surfaces are in an activated state, and if the newly formed surfaces are butted against each other and come into contact, a metallic bond will be formed by applying low stress for a short period of time. As described above, butt pressure welding is excellent for hot joining of steel pieces.
(実施例)
鋼種:SS41
寸法:厚さ52mm、幅450mm、長さ4000mm被接合面
となる
断面の切断方法:クロツプシヤー、
である鋼片を2枚用い、1000℃に加熱後デスケー
リングを施し、夫々先行および後行鋼片として第
2図の接合装置に装入した。このときの前段ロー
ルと後段ロールの周速は60m/minと40m/min
とした。(Example) Steel type: SS41 Dimensions: Thickness 52mm, Width 450mm, Length 4000mm Cutting method for the cross section to be joined: Crop shear, using two steel pieces, heated to 1000℃ and then descaled. They were charged into the welding apparatus shown in FIG. 2 as leading and trailing billets, respectively. The circumferential speeds of the front roll and rear roll at this time are 60 m/min and 40 m/min.
And so.
前、後段ロール間で2枚の鋼片を衝突させ、そ
の瞬間に電流を流し(電流密度:1600A/cm2)、
接合部の温度を1300〜1400℃まで上昇し、押し込
み量が30mmとなるまで前段ロールで押し込んで電
流をしや断した。 Two pieces of steel are collided between the front and rear rolls, and a current is applied at that moment (current density: 1600A/cm 2 ).
The temperature of the joint was raised to 1,300 to 1,400°C, and the current was cut off by pressing with a front roll until the pressing amount reached 30 mm.
引き続いて通常用いる仕上圧延機(6スタン
ド)に供し、板厚2.3mm、長さ90cmとした。この
とき鋼片の接合部で破断はなく、仕上圧延を行う
ことができた。 Subsequently, it was subjected to a commonly used finishing rolling mill (6 stands) to obtain a plate having a thickness of 2.3 mm and a length of 90 cm. At this time, there was no breakage at the joint of the steel billet, and finish rolling could be performed.
(発明の効果)
以上説明したようにこの発明によれば、鋼片の
エンドレス仕上圧延を達成することができ、熱延
板の製品歩留りが高く、生産能率の良い作業工程
を得られる。(Effects of the Invention) As explained above, according to the present invention, endless finish rolling of steel slabs can be achieved, the product yield of hot rolled sheets is high, and a work process with high production efficiency can be obtained.
そして従来、圧延技術においては不可能であつ
た、ストリツプ全長に渡り均一な高い張力を付与
することが可能となり、高強度材の薄物圧延を容
易に実現できる。 Furthermore, it becomes possible to apply a uniform high tension over the entire length of the strip, which has been impossible with conventional rolling techniques, and it is possible to easily realize thin rolling of high-strength materials.
第1図は熱間圧延の工程を示す図、第2図は鋼
片の接合装置を示す説明図である。
FIG. 1 is a diagram showing a hot rolling process, and FIG. 2 is an explanatory diagram showing a joining device for steel pieces.
Claims (1)
配置した2対のロールの手前にて、先行鋼片の後
端部を切断し、引続いて後行鋼片の先端部を切断
し、 該2対のロール間に位置する先行鋼片の後端部
に後行鋼片の先端部を突き合わせるとともに、該
ロールを介し突き合わせ部を通電加熱して圧接す
ることを特徴とする熱間圧延における鋼片の接合
方法。[Claims] 1. During hot finish rolling, the rear end of the leading steel piece is cut before two pairs of rolls arranged along the rolling direction, and then the trailing steel piece is cut. The leading end is cut off, and the leading end of the trailing steel piece is butted against the rear end of the leading steel piece located between the two pairs of rolls, and the abutted part is heated with electricity through the rolls to be pressure-welded. Features of joining method of steel pieces in hot rolling.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP71385A JPS61159285A (en) | 1985-01-07 | 1985-01-07 | Joining method of billet in hot rolling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP71385A JPS61159285A (en) | 1985-01-07 | 1985-01-07 | Joining method of billet in hot rolling |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61159285A JPS61159285A (en) | 1986-07-18 |
JPH0330473B2 true JPH0330473B2 (en) | 1991-04-30 |
Family
ID=11481400
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP71385A Granted JPS61159285A (en) | 1985-01-07 | 1985-01-07 | Joining method of billet in hot rolling |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61159285A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992002313A1 (en) * | 1990-08-02 | 1992-02-20 | Kawasaki Steel Corporation | Method and device for joining billets |
US5753894A (en) * | 1993-06-15 | 1998-05-19 | Kawasaki Steel Corporation | Hot rolling method for continuously joining metal blocks and an apparatus for the same |
KR100311184B1 (en) * | 1997-12-25 | 2001-12-17 | 야마오카 요지로 | Billet continuous rolling method and equipment |
-
1985
- 1985-01-07 JP JP71385A patent/JPS61159285A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS61159285A (en) | 1986-07-18 |
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