JPS6115908B2 - - Google Patents

Info

Publication number
JPS6115908B2
JPS6115908B2 JP10216678A JP10216678A JPS6115908B2 JP S6115908 B2 JPS6115908 B2 JP S6115908B2 JP 10216678 A JP10216678 A JP 10216678A JP 10216678 A JP10216678 A JP 10216678A JP S6115908 B2 JPS6115908 B2 JP S6115908B2
Authority
JP
Japan
Prior art keywords
sodium silicate
porcelain
adhesive
surfactant
sample
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP10216678A
Other languages
Japanese (ja)
Other versions
JPS5529548A (en
Inventor
Michiro Kato
Mamoru Nozawa
Masao Shioya
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Niterra Co Ltd
Original Assignee
NGK Spark Plug Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Spark Plug Co Ltd filed Critical NGK Spark Plug Co Ltd
Priority to JP10216678A priority Critical patent/JPS5529548A/en
Publication of JPS5529548A publication Critical patent/JPS5529548A/en
Publication of JPS6115908B2 publication Critical patent/JPS6115908B2/ja
Granted legal-status Critical Current

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  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

この発明はケイ酸ソーダ系接着剤に係り、詳し
くは金属部材とセラミツク部材を接着したときそ
の熱膨張の差により生じる歪を吸収できる緩衝作
用をもつケイ酸ソーダ系接着剤に関するものであ
る。 特に磁器円筒の内部に金属棒を僅かの間隙部を
設けて挿入そその間隙にケイ酸ソーダ系接着剤を
充填し乾燥することにより接着した後800〜1000
℃の温度に露出させた場合、金属棒の熱膨張係数
は磁器円筒のそれよりもかなり大きいため磁器わ
れが発生する問題があつた。 これに対しラード油やシリコンオイルを接着剤
に添加することにより緩衝作用をもたせ磁器われ
を防ぐことができたがラード油はケイ酸ソーダと
均一に混合できず、又シリコンオイルは接着剤の
粘度を激しく変化させる難があつた。 本発明はこれらを改良したもので、1号又は2
号ケイ酸ソーダ(JIS規格に定められている液状
のSiO2:Na2Oが1号では35〜38%:17〜19%で
Na2O・nSiO2のnが2.1〜2.2であり、2号では34
〜36%:14〜15%でNa2O・nSiO2のnが2.4〜2.5
である)49.95〜47.5重量%と無機質粉末49.95〜
47.5重量%と残部が界面活性剤とよりなるケイ酸
ソーダ系接着剤を提供するもので、ケイ酸ソーダ
系接着剤の中に加熱処理後極めて微細な気泡を多
数形成し、弾力性を与えることにより磁器と金属
との熱膨張差による歪を吸収すると共にケイ酸ソ
ーダと無機質粉末、磁器及び金属部材との濡れ性
を改善し、接着力を高めるものである。 尚界面活性剤には陽イオン型、陰イオン型及び
非イオン型が存在し、本発明では特定せず何れの
界面活性剤も使用出来るが、陰イオン型はアルカ
リ性のケイ酸ソーダ中にて安定した性質を示し、
非イオン型はアルカリ性及び酸性で使用しても安
定した性質を示す。陰イオン型界面活性剤にはア
ルキル硫酸エステルソーダ(商品名モノゲンT−
423、第一工業製薬製、以下モノゲンT−423にて
統一記入す)があり、非イオン型界面活性剤には
ポリエチレングリコールノニールフエノールエー
テル(商品名ノイゲンEA−140、第一工業製薬製
以下ノイゲンEA−140にて統一記入す)があり、
陽イオン界面活性剤にはポリアクリルアミド特殊
重合体(商品名ハイセツトC−721、第一工業製
薬製以下ハイセツトC−721にて統一記入す)が
あり発泡状態をつくるためにはテストを重ねた結
果該3種が最も良い効果を示すことが判つた。 実施例 1 5μ以下の粒子が50%である仮焼粘土粉末と液
状の1号ケイ酸ソーダに陰イオン型界面活性剤モ
ノゲンT−423を第1表に示す割合に同時混合し
て1時間混練し、その粘度が接着に最適な粘度
350±50ポイズになるよう水を添加して調製す
る。次に以上調合物を加熱試験用及びセメント吹
出し調査用として第1図に示すような形状即ち外
径5mm、内径2.8mm、長さ50mmの磁器円筒1の内
孔4に径2.6mm、長さ60mmのニツケル線2を長さ
50mmに上記の調製された接着剤3を塗布し挿入接
合する。該接合試料を室温で10Hr以上自然乾燥
后、20℃/Hrの割合で昇温し、400℃の温度にて
30分間加熱乾燥を行つた。 以上にて完成した試料の各々10000個につき磁
器と金具の接触部である磁器端面4aからのセメ
ント吹出しを目視にて調査し、又各々100個の試
料につき一端をブンゼンバーナーで温度800℃に
て5時間加熱后5分間放冷する条件で600回繰返
し磁器体の破壊個数を調べ、その結果を百分率に
て第1表に示す。
The present invention relates to a sodium silicate adhesive, and more particularly to a sodium silicate adhesive having a buffering effect capable of absorbing strain caused by a difference in thermal expansion when a metal member and a ceramic member are bonded together. In particular, after inserting a metal rod into the inside of a porcelain cylinder with a slight gap, filling the gap with a sodium silicate adhesive and drying it, it will be bonded.
When exposed to temperatures of °C, there was a problem of porcelain cracking because the coefficient of thermal expansion of the metal rod is much larger than that of the porcelain cylinder. On the other hand, by adding lard oil or silicone oil to the adhesive, it was possible to provide a buffering effect and prevent porcelain cracking, but lard oil could not be mixed uniformly with sodium silicate, and silicone oil It was difficult to make drastic changes. The present invention is an improvement on these, and is No. 1 or No. 2.
No. 1 sodium silicate (liquid SiO 2 :Na 2 O specified in JIS standards is 35-38%: 17-19% for No. 1)
n of Na 2 O・nSiO 2 is 2.1 to 2.2, and 34 in No. 2
~36%: n of Na2OnSiO2 is 2.4-2.5 at 14-15%
) 49.95~47.5% by weight and inorganic powder 49.95~
This product provides a sodium silicate adhesive consisting of 47.5% by weight and the balance being a surfactant, which forms many extremely fine bubbles in the sodium silicate adhesive after heat treatment, giving it elasticity. This absorbs distortion caused by the difference in thermal expansion between porcelain and metal, improves the wettability between sodium silicate and inorganic powder, porcelain and metal members, and increases adhesive strength. There are cationic, anionic, and nonionic types of surfactants, and any surfactant can be used without being specified in the present invention, but the anionic type is stable in alkaline sodium silicate. showing the characteristics of
The nonionic type exhibits stable properties even when used in alkaline and acidic conditions. The anionic surfactant is alkyl sulfate ester soda (trade name: Monogen T-
423, manufactured by Daiichi Kogyo Seiyaku, hereinafter referred to as Monogen T-423), and nonionic surfactants include polyethylene glycol nonyl phenol ether (trade name Neugen EA-140, manufactured by Daiichi Kogyo Seiyaku hereinafter referred to as Monogen T-423). uniformly filled out in Neugen EA-140),
The cationic surfactant is polyacrylamide special polymer (trade name Hiset C-721, manufactured by Daiichi Kogyo Seiyaku, hereafter referred to as Hiset C-721), and it is the result of repeated tests to create a foaming state. It was found that these three types showed the best effect. Example 1 Anionic surfactant Monogen T-423 was simultaneously mixed with calcined clay powder containing 50% particles of 5μ or less and liquid No. 1 sodium silicate in the proportions shown in Table 1, and kneaded for 1 hour. The viscosity is optimal for adhesion.
Add water to make it 350±50 poise. Next, the above-mentioned mixture was applied to the inner hole 4 of a porcelain cylinder 1 having a shape as shown in Fig. 1, ie, an outer diameter of 5 mm, an inner diameter of 2.8 mm, and a length of 50 mm, for a heating test and a cement blowout investigation. 60mm nickel wire 2 length
Apply adhesive 3 prepared above to 50 mm and insert and bond. After naturally drying the bonded sample at room temperature for 10 hours or more, the temperature was increased at a rate of 20℃/Hr, and the temperature was raised to 400℃.
Heat drying was performed for 30 minutes. For each of the 10,000 samples completed above, the cement blowout from the porcelain end face 4a, which is the contact area between the porcelain and the metal fittings, was visually inspected, and one end of each of the 100 samples was heated to 800°C using a Bunsen burner. The number of broken pieces of the porcelain body was determined by repeating the test 600 times under conditions of heating for 5 hours and cooling for 5 minutes, and the results are shown in Table 1 as a percentage.

【表】 第1表より本発明のモノゲンT−423を含有し
た接着剤のバーナー加熱テストによる磁器われ発
生率は0.1%添加した試料No.1では1%の発生が
あり、1.0%から5.0%までの添加品の試料No.2か
らNo.9では皆無であり界面活性剤を加えない比
較品の試料No.11では18%の発生があり、明らか
に添加効果は顕著であり、かつセメント吹出し率
に於ても本発明品0.1%から3.0%を添加した試料
No.1からNo.6のものは0.01%以下の発生率であ
り、3.5%から5.0%添加した試料No.7からNo.9の
ものは発生率0%であつた。比較としての界面活
性剤を加えない試料No.11では0.2%の発生率があ
り、本発明品は大巾に減少した。 又本発明のモノゲンT−423の含有量5.0%を越
えた比較品としての含有量6.0%の試料No.10では
バーナー加熱テストによる磁器われ及びセメント
吹出し発生率は皆無であつたが、該含有量5.0%
以上になると混練品の泡の発生が多くなり、作業
性が悪くなる。又乾燥后気泡が極端に多く、接着
強度や気密性等の特性を悪化するため本発明の含
有量の上限を5.0%に定めた。 実施例 2 液状の2号ケイ酸ソーダに非イオン型界面活性
剤ノイゲンEA−140を入れ均一でむらのない様に
撹拌し、その中に5μ以下の粒子が50%である仮
焼粘土粉末を投入30分間混錬し、その粘度が接着
に最適な粘度350±50ポイズになるよう水を添加
して調製する。以上の配合は第2表に示すような
総量100となる重量割合である。 次に以上調合物を加熱試験用及びセメント吹出
し調査用として実施例1と同様の形状、方法にて
製作し、乾燥する。又完成した試料は実施例1と
同一試験方法にて調べ百分率にて第2表に示す。 第2表のノイゲンEA−140を含有した本発明の
接着剤のバーナー加熱テストによる磁器われ及び
セメント吹出し発生率は実施例1のモノゲンT−
423を含有した接着剤と殆んど変りなく、界面活
性剤を添加しない比較品に比べ非常に良好であ
る。
[Table] From Table 1, the occurrence rate of porcelain cracking in the burner heating test of the adhesive containing Monogen T-423 of the present invention was 1% in sample No. 1 with 0.1% added, and 1.0% to 5.0%. There was no occurrence in Samples No. 2 to No. 9 of additives containing surfactants, and 18% occurred in Sample No. 11, a comparative product with no surfactant added. Clearly, the effect of addition was significant, and cement blowout Samples containing 0.1% to 3.0% of the invention product
Samples No. 1 to No. 6 had an incidence of 0.01% or less, and Samples No. 7 to No. 9, in which 3.5% to 5.0% had been added, had an incidence of 0%. As a comparison, sample No. 11 to which no surfactant was added had an occurrence rate of 0.2%, and the product of the present invention significantly reduced the occurrence rate. In addition, sample No. 10 with a content of 6.0% as a comparative product exceeding 5.0% of Monogen T-423 of the present invention had no incidence of porcelain cracking or cement blowout in the burner heating test; Amount 5.0%
If the temperature exceeds that level, the kneaded product will generate more bubbles and the workability will deteriorate. In addition, the upper limit of the content in the present invention was set at 5.0% because there are extremely many bubbles after drying, which deteriorates properties such as adhesive strength and airtightness. Example 2 Non-ionic surfactant Neugen EA-140 was added to liquid No. 2 sodium silicate and stirred uniformly and evenly, and calcined clay powder containing 50% of particles of 5μ or less was added thereto. Knead for 30 minutes and add water to adjust the viscosity to 350±50 poise, the optimum viscosity for adhesion. The above formulations are in weight proportions giving a total amount of 100 as shown in Table 2. Next, the above-mentioned mixture was prepared in the same shape and method as in Example 1 for heating tests and cement blowout investigations, and dried. The completed samples were tested using the same test method as in Example 1, and the percentages are shown in Table 2. Table 2 shows the occurrence rate of porcelain cracks and cement blow-out in the burner heating test of the adhesive of the present invention containing Noogen EA-140 of Example 1.
There is almost no difference from the adhesive containing 423, and it is much better than a comparative product that does not contain surfactant.

【表】 実施例 3 5μ以下の粒子が50%である仮焼粘土粉末と液
状の1号ケイ酸ソーダに陽イオン型界面活性剤ハ
イセツトC−721を第3表に示す割合に同時混合
して1時間混練し、その粘度が接着に最適な粘度
350±50ポイズになるよう水を添加して調製す
る。この場合調合物の表面が硬化し易く保管は難
しいため調合は使用直前に行うことが必要であ
る。次に以上調合物を加熱試験用及びセメント吹
出し調査用として実施例1、2と同様の形状、方
法にて製作し、乾燥する。又完成した試料は実施
例1、2と同一試験方法にて調べ百分率にて第3
表に示す。 第3表のハイセツトC−721を含有した本発明
の接着剤のバーナー加熱テストによる磁器われ発
生率は0.1%添加した試料No.1及び1.0%、2.0%を
それぞれ添加した試料No.2B、No.3Bは実施例1
のモノゲンT−423及び実施例2のノイゲンEA−
140をそれぞれ含有したものより1%増加した。
又セメント吹出し発生率は0.1%添加した試料
No.1Bのもので0.03%、1.0%添加した試料No.2B
で0.02%と実施例1及び第2の試料よりそれぞれ
やゝ増加しているが、界面活性剤を添加しない比
較品に比べ良好であり、使用上問題がない。
[Table] Example 3 A cationic surfactant, Hiset C-721, was mixed simultaneously with calcined clay powder containing 50% particles of 5μ or less and liquid No. 1 sodium silicate in the proportions shown in Table 3. Knead for 1 hour until the viscosity is optimal for adhesion.
Add water to make it 350±50 poise. In this case, the surface of the preparation tends to harden and storage is difficult, so it is necessary to prepare the preparation immediately before use. Next, the above-mentioned mixture was manufactured in the same shape and method as in Examples 1 and 2 for use in heating tests and cement blowout investigations, and was dried. In addition, the completed sample was tested using the same test method as in Examples 1 and 2, and the percentage was 3.
Shown in the table. In Table 3, the incidence of porcelain cracking in the burner heating test of the adhesive of the present invention containing Hiset C-721 was as follows: Sample No. 1 with 0.1% added, Sample No. 2B and No. 2 with 1.0% and 2.0% added, respectively. .3B is Example 1
Monogen T-423 of Example 2 and Neugen EA- of Example 2
1% more than those containing 140.
Also, the incidence of cement blowout was for the sample with 0.1% added.
Sample No.2B with No.1B added with 0.03% and 1.0%
Although it is 0.02%, which is a slight increase from the samples of Example 1 and 2, it is better than the comparative product without the addition of surfactant, and there is no problem in use.

【表】 以上の実施例1及び3では仮焼粘土粉末と液状
の1号ケイ酸ソーダ及びモノゲンT−423又はハ
イセツトC−721を同時混合したが実施例2では
液状の2号ケイ酸ソーダにノイゲンEA−140を均
一で、むらのないように混合撹拌して、次いで仮
焼粘土粉末を混合して混練りしたが、両混合方法
による試料は実施例1及び2の如く差違はない
が、後者の実施例2で採用した混合方法が、より
短時間にて撹拌出来、より良好である。 又実施例1及び3では1号ケイ酸ソーダ、実施
例2では2号ケイ酸ソーダをそれぞれ使用した
が、組付品のテスト結果より判断して異状はなく
1号及び2号ケイ酸ソーダ共使用上問題はない。 上記の実施例の破面を拡大鏡にて観察すれば本
発明に係る界面活性剤はケイ酸ソーダ中での分散
が良好で均一な発泡状態をつくり、乾燥后も弾力
性を有する接着材を提供し、セメント吹出し及び
加熱による磁器われも殆んどなく点火栓碍子と中
心軸との接着固定等に利用範囲は広く、有効な添
加剤である。 又、無機質粉末の1例として仮焼粘土粉末を使
用したが、例えばアルミナ、窒化物、炭化物又は
金属の粉末を置換又は併用してもよいし、より以
上の接着強度や気密性を必要とする場合にはフリ
ツト例えばソーダガラス、硼ケイ酸ガラス、鉛ガ
ラス粉末等と置換又は併用して使用する。
[Table] In Examples 1 and 3 above, calcined clay powder, liquid No. 1 sodium silicate, and Monogen T-423 or Hiset C-721 were mixed simultaneously, but in Example 2, liquid No. 2 sodium silicate was mixed simultaneously. Neugen EA-140 was mixed and stirred evenly and evenly, and then the calcined clay powder was mixed and kneaded, but the samples obtained by both mixing methods were similar to Examples 1 and 2, but The latter mixing method adopted in Example 2 allows stirring in a shorter time and is better. In addition, No. 1 sodium silicate was used in Examples 1 and 3, and No. 2 sodium silicate was used in Example 2, but judging from the test results of the assembled parts, there was no abnormality in both No. 1 and No. 2 sodium silicate. There is no problem in using it. Observation of the fractured surface of the above example using a magnifying glass reveals that the surfactant according to the present invention is well dispersed in sodium silicate, creates a uniform foamed state, and forms an adhesive with elasticity even after drying. It is a widely used and effective additive for bonding and fixing spark plug insulators and central shafts, with almost no porcelain cracking caused by cement blowing and heating. In addition, although calcined clay powder is used as an example of the inorganic powder, for example, alumina, nitride, carbide, or metal powder may be substituted or used in combination, and higher adhesive strength or airtightness is required. In some cases, it is used in place of or in combination with frits such as soda glass, borosilicate glass, lead glass powder, etc.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は加熱試験用及びセメント吹出し調査用
試料の縦断面図である。 1……磁器円筒、2……ニツケル線、3……接
着剤、4……磁器円筒内孔、4a……磁器内孔端
面。
FIG. 1 is a longitudinal cross-sectional view of a sample for heating test and cement blowout investigation. 1... Porcelain cylinder, 2... Nickel wire, 3... Adhesive, 4... Porcelain cylinder inner hole, 4a... Porcelain inner hole end surface.

Claims (1)

【特許請求の範囲】 1 1号又は2号ケイ酸ソーダ49.95〜47.50重量
%と無機質粉末49.95〜47.50重量%と残部が界面
活性剤とよりなるケイ酸ソーダ系接着剤。 2 前記界面活性剤が陰イオン型又は非イオン型
である特許請求範囲第1項記載のケイ酸ソーダ系
接着剤。 3 1号又は2号ケイ酸ソーダ49.95〜47.50重量
%と界面活性剤0.1〜5.0重量%とを混合した後無
機質粉末49.95〜47.50重量%を混練するケイ酸ソ
ーダ系接着剤の製造法。
[Claims] 1. A sodium silicate adhesive comprising 49.95 to 47.50% by weight of sodium silicate No. 1 or No. 2, 49.95 to 47.50% by weight of inorganic powder, and the remainder a surfactant. 2. The sodium silicate adhesive according to claim 1, wherein the surfactant is anionic or nonionic. 3. A method for producing a sodium silicate adhesive, which comprises mixing 49.95 to 47.50% by weight of No. 1 or No. 2 sodium silicate and 0.1 to 5.0% by weight of a surfactant, and then kneading 49.95 to 47.50% by weight of an inorganic powder.
JP10216678A 1978-08-22 1978-08-22 Sodium silicate adhesive and its preparation Granted JPS5529548A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10216678A JPS5529548A (en) 1978-08-22 1978-08-22 Sodium silicate adhesive and its preparation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10216678A JPS5529548A (en) 1978-08-22 1978-08-22 Sodium silicate adhesive and its preparation

Publications (2)

Publication Number Publication Date
JPS5529548A JPS5529548A (en) 1980-03-01
JPS6115908B2 true JPS6115908B2 (en) 1986-04-26

Family

ID=14320115

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10216678A Granted JPS5529548A (en) 1978-08-22 1978-08-22 Sodium silicate adhesive and its preparation

Country Status (1)

Country Link
JP (1) JPS5529548A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0044144B1 (en) * 1980-07-15 1985-01-30 Imi Kynoch Limited Flexible insulation for filamentary intermetallic superconductor wire
JPS5844634B2 (en) * 1981-06-17 1983-10-04 品川白煉瓦株式会社 heat resistant composition
WO1984000642A1 (en) * 1982-07-27 1984-02-16 Gould Inc Sealed nickel-zinc battery
JPH08897B2 (en) * 1985-03-27 1996-01-10 株式会社陶研産業 Heat-resistant binder as coating material or adhesive
CN103146914B (en) * 2013-04-06 2014-11-05 江西理工大学 Cold-pressed high-strength fluorite pellet binder and use method thereof

Also Published As

Publication number Publication date
JPS5529548A (en) 1980-03-01

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