JPS61123639A - Treatment of organic polyisocyanate waste liquid - Google Patents

Treatment of organic polyisocyanate waste liquid

Info

Publication number
JPS61123639A
JPS61123639A JP59244040A JP24404084A JPS61123639A JP S61123639 A JPS61123639 A JP S61123639A JP 59244040 A JP59244040 A JP 59244040A JP 24404084 A JP24404084 A JP 24404084A JP S61123639 A JPS61123639 A JP S61123639A
Authority
JP
Japan
Prior art keywords
waste liquid
waste
resin
organic polyisocyanate
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP59244040A
Other languages
Japanese (ja)
Inventor
Mitsuo Nakajima
光夫 中島
Tetsuo Iwai
岩井 哲郎
Masami Yamanaka
山中 正己
Koji Ikuta
生田 耕治
Tadao Fujii
忠雄 藤井
Fumiyuki Kusakabe
日下部 文行
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Toyota Kagaku Kogyo Co Ltd
Original Assignee
Toyota Motor Corp
Toyota Kagaku Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp, Toyota Kagaku Kogyo Co Ltd filed Critical Toyota Motor Corp
Priority to JP59244040A priority Critical patent/JPS61123639A/en
Publication of JPS61123639A publication Critical patent/JPS61123639A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

PURPOSE:To treat an organic polyisocyanate waste liquid in high operability without causing environmental pollution, by mixing the waste liquid with a waste solvent containing resin, and burning the produced solid foam. CONSTITUTION:(A) An organic polyisocyanate waste liquid such as tolylene diisocyanate waste liquid of polyurethane foam production process is mixed with (B) a resin-containing waste solvent, e.g. a waste paint liquid containing a thinner as the solvent and a melamine alkyd resin, etc., as the resin component, a distillation residue liquid, etc., preferably containing amino alcohol as a reaction accelerator, and the mixture is left to stand for a whole day and night. The obtained foamed solid having high ignitability and combustibility is incinerated. The amount of the component B is preferably 1-5pts. per 1pt. of the component A.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明に、ポリウレタンフォーム製造等で発生する有機
ポリイソシアネート廃液の処理方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a method for treating organic polyisocyanate waste liquid generated in polyurethane foam manufacturing and the like.

(従来の技術) 近年、ポリウレタン樹脂は、フオーム、エラストマー、
塗料、接着剤等の分野において広く使用されておシ、そ
の2大原料であるトリレンジイソシアネート(以下、T
、D、工、という。)とポリエーテルポリオールの使用
量は著しい増加傾向を示している。しかしながら、その
急激な使用量増加は、一方で産業廃棄物の増加を引き起
しており、その主な産業廃棄物としては、ポリウレタン
フォーム製造に伴うフオーム屑、T、D、I、廃液及び
ポリエーテルポリオール廃液が挙げられる。フオーム屑
については一般にそのまま焼却処分されておシ、   
  −ポ リ エ ーチルポリオール廃液については、廃油と混合するか、
又は単独で焼却処分されていて、両者の処理についてに
何等問題を生じていない。一方、 T、D、I、廃液に
ついては、そのまま焼却すると、引火性の刺激臭を発生
すると共に多量の有害ガスを発生する虞れがあるため、
次のような2つの方法で処理されているのが実情である
(Prior art) In recent years, polyurethane resins have been developed into foams, elastomers,
Tolylene diisocyanate (hereinafter referred to as T), which is widely used in the fields of paints and adhesives, is the two major raw material.
, D, engineering. ) and polyether polyol usage are showing a remarkable increasing trend. However, the rapid increase in its usage has caused an increase in industrial waste, and the main industrial wastes include foam scraps from polyurethane foam manufacturing, T, D, I, waste liquid, and polyurethane foam. Examples include ether polyol waste liquid. Foam waste is generally disposed of by incineration.
- For polyethyl polyol waste liquid, mix it with waste oil or
Or they are incinerated separately, and there are no problems with the disposal of both. On the other hand, as for T, D, I, waste liquids, if they are incinerated as they are, there is a risk of emitting a flammable and pungent odor as well as a large amount of harmful gas.
The actual situation is that it is processed in the following two ways.

その−の方法H,T、D、I、廃液とポリエーテルポリ
オール等の多価アルコール類とを反応させテラレタン発
泡品を生成し、そのウレタン発泡品を焼却処理する方法
であり、別の方法は、T。
-Methods H, T, D, and I are methods in which waste liquid is reacted with polyhydric alcohols such as polyether polyol to produce terrarethane foam products, and the urethane foam products are incinerated; ,T.

D、I、廃液と水とを反応させて固化物を生成し、その
固化物を焼却処理する方法である。
D, I is a method in which waste liquid and water are reacted to produce a solidified product, and the solidified product is incinerated.

(発明が解決しようとする問題点) しかしながら、上記T、D、1.廃液処理IK−アって
は、次のような問題点を生じていた。すなわち、前者の
場合には、ウレタン発泡品が低密度の軽いものであって
飛散し易いことから、運搬のためにウレタン発泡品の袋
詰めが行われており、その袋詰め作業は、ウレタン発泡
品が容積として4〜5倍に膨れるものであることから極
めて多くの労力が必要であった。
(Problems to be Solved by the Invention) However, the above T, D, 1. The waste liquid treatment IK-A has caused the following problems. In the former case, the urethane foam product is light and has a low density and easily scatters, so the urethane foam product is packed in bags for transportation. Since the product expands four to five times in volume, an extremely large amount of labor is required.

また、後者の場合には、前記固化物の着火性が悪く、着
火すると多量の黒煙が発生することになり、しかも、固
化物は大部分が尿素結合をしていることから、焼却する
と、燃焼ガス中の有害ガス(シアン化水素)量が上記ウ
レタン発泡品の場合に比べて約10倍以上も多くなるこ
ととなっていた。
In the latter case, the ignitability of the solidified material is poor, and when ignited, a large amount of black smoke will be generated.Moreover, most of the solidified material has urea bonds, so if it is incinerated, The amount of harmful gas (hydrogen cyanide) in the combustion gas was about 10 times or more greater than in the case of the urethane foam product.

このように、T’、D、1.廃液の処理は、作業性、大
気公害発生の観点から困難を窮めていた。
In this way, T', D, 1. Treatment of waste liquid has been extremely difficult from the viewpoints of workability and air pollution.

本発明は上記実情に鑑みてなされたもので、その目的は
有機ポリイソシアネート廃液処理の作業性を向上させる
と共に、有機ポリイン7アネート廃液処理に伴う公害の
発生を抑えることにある。
The present invention has been made in view of the above circumstances, and its purpose is to improve the workability of organic polyisocyanate waste liquid treatment and to suppress the occurrence of pollution associated with organic polyin 7-anate waste liquid treatment.

(問題点を解決するための手段) かかる目的を達成するために本考案にあっては、有機ポ
リイソシアネート廃液Aと樹脂含有溶剤廃液Bとを混合
する構成としである。
(Means for Solving the Problems) In order to achieve this object, the present invention has a configuration in which organic polyisocyanate waste liquid A and resin-containing solvent waste liquid B are mixed.

(作用) 上述の構成によシ、生成される発泡固化物Cはやや体積
が膨張するが、その性状は顆粒状の湿っぽいものであシ
、発泡固化物Cを袋詰めする必要がなくなる。また、発
泡固化物Cは、着火性、燃焼性について良好となる。
(Function) According to the above-described structure, the volume of the foamed solidified material C that is produced expands a little, but its properties are granular and moist, so there is no need to pack the foamed solidified material C into bags. Further, the foamed solidified product C has good ignitability and combustibility.

(発明の効果) したがって、本発明にあっては、有機ポリイソシアネー
ト廃液処理の作業性を向上させることができると共に、
大気公害の発生を防止することができる。
(Effect of the invention) Therefore, in the present invention, the workability of organic polyisocyanate waste liquid treatment can be improved, and
It is possible to prevent the occurrence of air pollution.

(実施例) 以下、本発明の実施例について説明する。(Example) Examples of the present invention will be described below.

有機ポリイソシアネート廃液の供試液としてけ、ウレタ
ンフオーム製造ラインで回収したT。
T was collected as a sample liquid of organic polyisocyanate waste liquid on a urethane foam production line.

D、I廃液を用いることにし、その性状は表1に示す。D and I waste liquids were used, and their properties are shown in Table 1.

実験例1 本実験例は、本発明に係るもので、T、D、I。Experimental example 1 This experimental example is related to the present invention, and includes T, D, and I.

廃液1重量部と表2に示す性状の樹脂含有溶剤廃液4重
量部とを鋼板製タンクに入れて攪拌棒によシ10分間程
度混合攪拌し、そのイ(を−昼夜放置したものである。
1 part by weight of the waste liquid and 4 parts by weight of the resin-containing solvent waste liquid having the properties shown in Table 2 were placed in a steel plate tank, mixed and stirred using a stirring rod for about 10 minutes, and then left to stand day and night.

ここで樹脂含有溶剤廃液として塗料廃液、蒸留残廃液を
使用しておシ、表  2 この結果、溶剤包含の顆粒状の発泡固化物を得た。この
発泡固化物は体積が1割程度増加したが、その性状は顆
粒状の湿っぽい状態で、そのまま焼却処理が可能であシ
、着火性が良好であると共に燃焼性については、激しい
黒煙発生もなく、燃焼の持続時間が従来のものよりも長
くなった。このような結果は、特にT、D、■、廃液1
重量部に対して樹脂含有溶剤廃液1重量部及至5重量部
で良好に再現できた。
Here, a paint waste liquid and a distillation residual liquid were used as the resin-containing solvent waste liquid.As a result, a granular foamed solidified product containing the solvent was obtained. Although the volume of this foamed solidified material increased by about 10%, it was in a granular and moist state and could be incinerated as is.It has good ignitability and combustibility, and does not generate heavy black smoke. and the duration of combustion was longer than that of conventional ones. These results are especially true for T, D, ■, and waste liquid 1.
Good reproduction was achieved using 1 to 5 parts by weight of resin-containing solvent waste liquid.

亭 このような燃焼性改善樹脂分及び溶剤分が大きな影響を
与えていると思われる。
It is thought that the combustibility-improving resin and solvent components have a large influence.

実験例2 本実施例は本発明の反応性を速くするために考案された
もので、T、D、1.廃液A1重量部と、前記衣2に示
す性状の樹脂含有溶剤廃液83重量部と、反応促進剤と
して10チモノエタノールアミン水溶液C005重量部
とを鋼板製タンクに入れて撹拌棒により10分間程度混
合攪拌しD、その液を30分程度放置したものである(
図参照)。
Experimental Example 2 This example was devised to speed up the reactivity of the present invention.T, D, 1. 1 part by weight of waste liquid A, 83 parts by weight of resin-containing solvent waste liquid having the properties shown in Coating 2, and 5 parts by weight of 10-monoethanolamine aqueous solution C00 as a reaction accelerator were placed in a steel plate tank and mixed for about 10 minutes using a stirring rod. Stir D and leave the solution for about 30 minutes (
(see figure).

その結果、前記実験例1と同性状の発泡固化物Eを得た
。このような好結果は、特にT、D、■。
As a result, a foamed solidified product E having the same properties as those of Experimental Example 1 was obtained. Such good results are especially true for T, D, ■.

tgi 1 重量部に対して10チモノエタノールアミ
ン水溶液01〜1.0重量部を含有させることにより良
好に再現できた。
Good reproducibility was achieved by containing 01 to 1.0 parts by weight of a 10-thimonoethanolamine aqueous solution per 1 part by weight of tgi.

比較例1 この比較例1セ前記従来の技術における処理方法を具体
的に述べたものである。すなわち、T、D、I、廃液1
重量部とポリオール(三洋化成製)1重量部とを20を
容器内にセットしたビニール袋内に入れて撹拌棒によ#
)4〜5分間攪拌した。ここで、ポリオールの添加量を
多くスると、生成される発泡体の粘性が増し、未反応ポ
リオールが残存するようになシ、ポリオール添加量範囲
は発泡の必袈最小量である1〜2x量部が適当であった
。このような操作で得られた発泡固化物は、体積が6〜
4倍になり、その性状は手で容易に砕くことができる固
化物であった。このため、飛散の防止を図る観点から、
その発泡固化物をビニール袋に入れた′1ま焼却炉に投
入して処理していた。そして、そのときの燃焼状態は線
香花火のように発火が早いものであった。
Comparative Example 1 This Comparative Example 1 specifically describes the processing method in the prior art described above. That is, T, D, I, waste liquid 1
20 parts by weight and 1 part by weight of polyol (manufactured by Sanyo Chemical) were placed in a plastic bag set in a container and mixed with a stirring rod.
) Stir for 4-5 minutes. Here, if a large amount of polyol is added, the viscosity of the resulting foam will increase and unreacted polyol will remain. The quantity was appropriate. The foamed solidified product obtained by such an operation has a volume of 6 to 6.
It increased in size by 4 times, and its appearance was a solidified substance that could be easily crushed by hand. Therefore, from the perspective of preventing scattering,
The foamed solidified material was placed in a plastic bag and put into an incinerator for disposal. The combustion state at that time was such that it ignited quickly like a sparkler.

比較例2 この比較例2も前記従来の技術における処理方法を具体
的に述べたものである。すなわち、T、D、I、廃液1
重量部と′水(L5重量部とを2at容器内にセットし
たビニール袋内に入れて撹拌棒によpIQ分間程度攪拌
した。ここで水添加量は1重量部以上になると、未反応
水が生成し、α2重量部以下では発泡固化反応はしなく
概ねQ、5重量部が適当であった。
Comparative Example 2 Comparative Example 2 also specifically describes the processing method in the conventional technique. That is, T, D, I, waste liquid 1
parts by weight and water (L5 parts by weight) were placed in a plastic bag set in a 2at container and stirred for about pIQ minutes using a stirring rod.If the amount of water added was 1 part by weight or more, unreacted water The foaming solidification reaction did not occur when the amount of α was less than 2 parts by weight, and 5 parts by weight of Q was generally appropriate.

このように得られた反応固化物は、体積が殆んど変化な
く、性状は白色系の堅くてもろいもので、その固化物は
ビニール袋内に入れたまま焼却処理していた。この反応
固化物に、着火性が悪く、着火すると、激しい黒煙を伴
い、排ガス中の多量のメタンガス、アンモニア、−酸化
炭素等による下記の化学反応で大量の有害ガス(シアン
化水素)を発生した。
The reaction solidified product thus obtained had almost no change in volume and was white in color, hard and brittle, and the solidified product was incinerated while being kept in a plastic bag. This reaction solidified product had poor ignitability, and when ignited, it produced intense black smoke and generated a large amount of harmful gas (hydrogen cyanide) due to the following chemical reaction with large amounts of methane gas, ammonia, carbon oxide, etc. in the exhaust gas.

2NH,+2CH4+30□→2HCN+6H,0N)
Lt +2 CO−+HCN−+H,+CO□NH3+
C)L→HCN+5ル0
2NH, +2CH4+30□→2HCN+6H,0N)
Lt +2 CO-+HCN-+H, +CO□NH3+
C) L→HCN+5ru0

【図面の簡単な説明】[Brief explanation of drawings]

図は実験例2におけるフローシートである。 The figure is a flow sheet for Experimental Example 2.

Claims (2)

【特許請求の範囲】[Claims] (1)有機ポリイソシアネート廃液と樹脂含有溶剤廃液
とを混合したことを特徴とする有機ポリイソシアネート
廃液の処理方法。
(1) A method for treating organic polyisocyanate waste liquid, which comprises mixing organic polyisocyanate waste liquid and resin-containing solvent waste liquid.
(2)特許請求の範囲第1項記載において、前記樹脂含
有溶剤廃液がアミノアルコールを含有していることを特
徴とする有機ポリイソシアネート廃液の処理方法。
(2) A method for treating an organic polyisocyanate waste liquid according to claim 1, wherein the resin-containing solvent waste liquid contains an amino alcohol.
JP59244040A 1984-11-19 1984-11-19 Treatment of organic polyisocyanate waste liquid Pending JPS61123639A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59244040A JPS61123639A (en) 1984-11-19 1984-11-19 Treatment of organic polyisocyanate waste liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59244040A JPS61123639A (en) 1984-11-19 1984-11-19 Treatment of organic polyisocyanate waste liquid

Publications (1)

Publication Number Publication Date
JPS61123639A true JPS61123639A (en) 1986-06-11

Family

ID=17112816

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59244040A Pending JPS61123639A (en) 1984-11-19 1984-11-19 Treatment of organic polyisocyanate waste liquid

Country Status (1)

Country Link
JP (1) JPS61123639A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991010478A1 (en) * 1990-01-09 1991-07-25 Domino Printing Sciences Plc Waste treatment
JP2007152266A (en) * 2005-12-07 2007-06-21 Uchida Kogyo Kk Waste treatment method
CN110092882A (en) * 2019-05-31 2019-08-06 山东理工大学 Method based on waste paint slag preparation flame retarded polyurethane-foam material

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5237039A (en) * 1975-09-16 1977-03-22 Agfa Gevaert Nv Method of stabilizing exposed free radical photosensitive material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5237039A (en) * 1975-09-16 1977-03-22 Agfa Gevaert Nv Method of stabilizing exposed free radical photosensitive material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991010478A1 (en) * 1990-01-09 1991-07-25 Domino Printing Sciences Plc Waste treatment
JP2007152266A (en) * 2005-12-07 2007-06-21 Uchida Kogyo Kk Waste treatment method
CN110092882A (en) * 2019-05-31 2019-08-06 山东理工大学 Method based on waste paint slag preparation flame retarded polyurethane-foam material
CN110092882B (en) * 2019-05-31 2021-06-22 山东理工大学 Method for preparing flame-retardant polyurethane foam material based on waste paint residues

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