JPS61118931A - Cathode-ray tube manufacturing method - Google Patents
Cathode-ray tube manufacturing methodInfo
- Publication number
- JPS61118931A JPS61118931A JP23830484A JP23830484A JPS61118931A JP S61118931 A JPS61118931 A JP S61118931A JP 23830484 A JP23830484 A JP 23830484A JP 23830484 A JP23830484 A JP 23830484A JP S61118931 A JPS61118931 A JP S61118931A
- Authority
- JP
- Japan
- Prior art keywords
- electrostatic air
- sprayed
- abrasive
- panel
- ray tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/244—Manufacture or joining of vessels, leading-in conductors or bases specially adapted for cathode ray tubes
Abstract
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明はブラウン管、特に、前面パネル表面で正反射す
る外来光によって画像が読み取り難くなることを避ける
ために% SiO2からなる透明で微細な凹凸を有する
被膜を形成して外来光を拡散反射させ、防眩効果をもた
せるようKしたプラフン管の製造方法に関する。[Detailed Description of the Invention] [Field of Application of the Invention] The present invention relates to a cathode ray tube, in particular, in order to prevent the image from becoming difficult to read due to external light specularly reflected on the front panel surface, transparent fine irregularities made of % SiO2 are formed. The present invention relates to a method for producing a plastic tube which is coated with a coating film to diffusely reflect external light and provide an anti-glare effect.
一般にブラウン管は、そのパネル表面が光沢状態となっ
ているので、外来光を強烈に反射し易くなり、パネル面
に表示される画像が読み取り難くなるという問題があっ
た。このような問題を改もしたものとしては、パネル表
面にノングレヤー処理を施して外部光を拡散反射させた
ブラウン管が提案されている。このようにパネルの表面
に拡散反射を形成する手段には従来から各種の方法が提
案されている。例えば、ブラウン管パネル表面のガラス
を弗酸により選択エツチングして凹凸を設ける方法があ
る。このような方法によると、条件を充分に制御するこ
とにより、一部実用化されているが、公害の問題が発生
し易いこと、傷が付き易いこと、再生処理が不可能なこ
と、完成球では処理できないことなどの問題点が極めて
多い。次にサンドブラスト法と称する研摩剤の吹付けに
よってパネル表面に凹凸を形成する方法がある。この方
法は、一定の品質が得られないこと、再生が不可能なこ
と、研摩剤などの異物混入の恐れがあることなどの問題
点が多い、その他にプラスチックフィルムをコーティン
グする方法もあるが、その表面に傷が付き易いこと、有
機溶剤に溶出し易いことなどの欠点が多い。Generally, cathode ray tubes have a glossy panel surface, which tends to strongly reflect external light, making it difficult to read images displayed on the panel surface. As a solution to this problem, a cathode ray tube has been proposed in which a non-glare treatment is applied to the panel surface to diffusely reflect external light. Various methods have been proposed in the past as means for forming diffuse reflection on the surface of a panel. For example, there is a method of selectively etching the glass on the surface of a cathode ray tube panel with hydrofluoric acid to create irregularities. This method has been put into practical use to some extent by sufficiently controlling the conditions, but it is prone to pollution problems, is easily scratched, cannot be reprocessed, and cannot be used as a finished ball. There are many problems such as things that can't be processed. Next, there is a method called sandblasting, in which unevenness is formed on the panel surface by spraying an abrasive. This method has many problems, such as not being able to obtain a certain quality, being unable to recycle, and the risk of contamination with foreign substances such as abrasives.Another method is to coat a plastic film, but It has many drawbacks, such as its surface being easily scratched and being easily eluted by organic solvents.
また、実公昭44−11150号公報に開示されている
ように珪酸のアルカリ塩水溶液(通称水ガラスとも言う
)をブラウン管のパネル表面にスプレー等により吹き付
けて熱処理することによって表面に凹凸状の被膜を形成
する方法もある。しかしながら、この方法では、アルカ
リが含有されているために空気中の水分と反応して白濁
したり、表面が溶出したりする問題があった。゛また、
実公昭50−26277号公報に開示されているように
ブラウン管パネルの表面に四塩化珪素とアルコール類ま
たはエステル類との混合溶液を吹き付けることにより、
微細な凹凸状の被膜を形成する方法もち損傷させたり、
製造工程における設備、液の取り扱い等に多くの問題が
ある。さらに塩酸などのハロゲンイオンはブラウン管の
生命であるエミッションスランプに直結するので、その
残留分の徹底的な除去工程が必要となり、工程数が増大
して生産コストが高価となる問題がある。In addition, as disclosed in Japanese Utility Model Publication No. 44-11150, an uneven coating is formed on the surface by spraying an aqueous solution of an alkali salt of silicic acid (also known as water glass) onto the surface of a cathode ray tube panel and heat-treating the surface. There is also a way to form. However, this method has the problem that because the alkali is contained, it reacts with moisture in the air and becomes cloudy or the surface is eluted.゛Also,
As disclosed in Japanese Utility Model Publication No. 50-26277, by spraying a mixed solution of silicon tetrachloride and alcohols or esters on the surface of a cathode ray tube panel,
A method of forming a film with fine irregularities that may cause damage or
There are many problems with equipment, liquid handling, etc. in the manufacturing process. Furthermore, since halogen ions such as hydrochloric acid are directly linked to the emission slump that is the lifeblood of a cathode ray tube, a process for thoroughly removing the residual components is required, which increases the number of steps and increases production costs.
本発明はこのような事情に鑑みてなされたもので、その
目的は、良好な防眩効果を有し、しかも接着強度も大き
いS i Os反射防止被膜を備えたブラウン管の製造
方法を提供することにある。The present invention was made in view of the above circumstances, and its purpose is to provide a method for manufacturing a cathode ray tube equipped with an SiOs antireflection coating that has a good anti-glare effect and also has high adhesive strength. It is in.
このような目的を達成するために、本発明は、Siのア
ルコキシド、すなわちSi(OR)+(Rはアルヤル基
)のアルコール溶液を吹付は塗布してSin。In order to achieve such an object, the present invention spray-coats an alcoholic solution of Si alkoxide, that is, Si(OR)+ (R is an aryal group) to form a Si alkoxide.
からなる透明で微細な凹凸を有する被膜を形成すルコー
ル溶液の吹付は前に、当該前面パネルの表
酊面に静電エアブローを施すようにしたものである。The surface of the front panel is sprayed with a alcohol solution that forms a transparent film with fine irregularities.
It is designed to apply electrostatic air blow to the drunken face.
静電エアブロ−によりパネルガラス面と被膜との接着強
度が高まるメカニズムは必ずしも明らかではないが、研
摩剤とさらし布でこすられるととくよりパネルガラス表
面に帯電していた静電気が、静電エアブロ−により除去
されることによると考えられる。つまり、帯電している
場合には第1図(a)に示すように表面で極性が逆転し
吹付は液とガラス成分のイオン結合(水素結合)が正し
く行なわれないのに対し、帯電していない場合には同図
To)に破線で示すようにこの結合が正しく行なわれる
ために接着強度が向上する。The mechanism by which electrostatic air blow increases the adhesive strength between the panel glass surface and the coating is not necessarily clear, but when rubbed with an abrasive and a bleached cloth, the static electricity charged on the panel glass surface is reduced by electrostatic air blow. This is thought to be due to the fact that it is removed by In other words, if the surface is charged, the polarity will be reversed on the surface as shown in Figure 1 (a), and the ionic bond (hydrogen bond) between the liquid and the glass component will not be formed correctly during spraying. If not, as shown by the broken line in Figure To), this bonding is performed correctly and the adhesive strength is improved.
第2図は本発明の一実施例を示す工程図である。 FIG. 2 is a process diagram showing an embodiment of the present invention.
同図において、まずブラウン管前面パネルの表面を研摩
剤(酸化セリウム等の光沢研摩に使用するもの)で研摩
し、その研摩剤をさらし布で除去した後に、静電エアブ
ローを行なった上で、パネル表面を40〜100℃の温
度に予熱する。その後、再度静電エアブローを行ない、
(S i OR)4のアルコール溶液を吹付ける。噴霧
粒子はパネル素面に達したときに流動性を失って粒状球
形または偏平状となり塗面に定着して連続した凹凸状の
粗面を形成し、その後120〜250℃の温度で15〜
30分間加熱乾燥す石ことによりガラス面と結合する。In the figure, the surface of the front panel of the cathode ray tube is first polished with an abrasive (cerium oxide, etc. used for gloss polishing), and after removing the abrasive with a bleaching cloth, an electrostatic air blow is performed and the panel is polished. Preheat the surface to a temperature of 40-100°C. After that, perform electrostatic air blow again,
Spray the alcohol solution of (S i OR)4. When the sprayed particles reach the bare surface of the panel, they lose their fluidity and become granular, spherical or flat, and are fixed on the painted surface to form a continuous uneven surface.
The stone is bonded to the glass surface by heating and drying for 30 minutes.
静電エアブロ−は、例えばシムコジャパンKKfiFB
−パワーユニットを使用して約1分間下地表面の除電を
行なった。For example, the electrostatic air blower is manufactured by Simco Japan KKfiFB.
- Static electricity was removed from the base surface for about 1 minute using a power unit.
上述した実施列では、研摩剤除去直後、予熱の前に1回
静電エアブロ−を行ない、予熱後、吹付けの直前に再度
静電エアブロ−を行なったが、いずれか一方を省略し、
第3図または第4図のように行なってもほぼ同様の効果
を得ることができる。In the above-mentioned implementation series, electrostatic air blowing was performed once immediately after removing the abrasive and before preheating, and electrostatic air blowing was performed again after preheating and immediately before spraying, but one of them was omitted.
Almost the same effect can be obtained even if the process is performed as shown in FIG. 3 or 4.
このようにして形成した5ins被膜と静電エアブロー
を行なわずに形成した5ins被膜とについて、消ゴム
(ライオン5O−50)でこすってその接着強度を調べ
たところ、静電エアブローを行なわない方法では静電気
を帯びたパネルガラス表面上に5L(OR)4が吹付け
られるため鱈、焼成温度が150℃以下の場合に台与ラ
スの密着が完全にされず、100〜200回こすると膜
が剥離したのに対し、本発明によった被膜は、帯電した
静電気が静電エアブロ−で完全に除去されるため、15
0℃以下で焼灰した場合を含めてガラスと膜との密着が
十分にかつ安定して得られ、300回以上こすっても剥
離せず実用上十分に大きな接着強度が得られた。When we examined the adhesive strength of the 5-ins film formed in this way and the 5-ins film formed without electrostatic air blowing by rubbing it with an eraser (Lion 5O-50), we found that the method without electrostatic air blowing Because 5L (OR) 4 was sprayed onto the surface of the panel glass, which had a tinge of color, the adhesion of the lath to the base glass was not perfect when the firing temperature was below 150°C, and the film peeled off after 100 to 200 rubbings. On the other hand, with the coating according to the present invention, since the static electricity is completely removed by electrostatic air blowing,
Adhesion between the glass and the film was sufficiently and stably obtained, even when the ashes were burned at 0° C. or lower, and adhesive strength sufficiently large for practical use was obtained without peeling even after rubbing 300 times or more.
なお、 5i(h被膜け4.その反射防止という目的
から、少なくとも前面パネルの有効面を覆うように被着
するが、被着する面は内表面でも外表面でも、またその
双方でもよい。ただ、内面に被着する方法は、ブラウン
管が完成した状態では被着することができないので、部
材のときに被着したブラウン管に組込む形をとらざるを
得ない、そのとき、製造プロセスで各種の機械的、化学
的処理を受けるために損傷する可能性があり、部材の使
用倍率が増加する傾向にある。したがって、通常は外面
に被着することが一般的である。In addition, 5i (h coating 4. For the purpose of preventing reflection, it is applied so as to cover at least the effective surface of the front panel, but the surface to be applied may be the inner surface, the outer surface, or both. As for the method of coating the inner surface, it cannot be applied when the cathode ray tube is completed, so it has to be assembled into the cathode ray tube that has been coated when it is a component. There is a tendency for parts to be damaged due to physical and chemical treatments, and the use of parts tends to increase.Therefore, they are usually deposited on external surfaces.
以上説明したように、本発明によれば、研摩剤を除去後
、Si (OR) 4のアルコール溶液を吹付ける前に
当該前面パネルの表面に静電エアブローを施すことによ
り、防眩効果が十分で、しかも膜接着強度が太きく、使
用中においても被膜面の損傷のおそれがなく長期間の使
用に耐え得るすぐれた5iOz反射防止被膜を得ること
ができる。As explained above, according to the present invention, by applying electrostatic air blow to the surface of the front panel after removing the abrasive and before spraying the alcohol solution of Si (OR) 4, a sufficient anti-glare effect can be obtained. Moreover, it is possible to obtain an excellent 5iOz antireflection coating that has a high film adhesion strength and can withstand long-term use without fear of damage to the coating surface during use.
第1図は本発明による静電エアブロ−の作用を説明する
ための図、第2図は本発明の一実施例を示す工程図、第
3図および第4図はそれぞれ本発明の他の実施列を示す
工程図である。
代理人 弁理士 高 橋 明 ′夫
゛〜、・
第1図
5i−0−5i−〇 −
■θ η゛フ人
H
−Q−5i−0−
5i−〇 −5i −0−
−0−5i−0−
第2図
第3図
第4図FIG. 1 is a diagram for explaining the action of electrostatic air blowing according to the present invention, FIG. 2 is a process diagram showing one embodiment of the present invention, and FIGS. 3 and 4 are diagrams showing other embodiments of the present invention, respectively. It is a process diagram showing a row. Agent Patent Attorney Akira Takahashi 'husband ~, Figure 1 5i-0-5i-〇 - ■θ η゛F人H -Q-5i-0- 5i-〇 -5i -0- -0-5i -0- Figure 2 Figure 3 Figure 4
Claims (1)
凸を有する被膜を形成して防眩効果をもたせたブラウン
管の製造方法において、前面パネルの内外表面の少なく
とも一方を研摩する工程と、研摩した表面に静電エアブ
ローを施す工程と、静電エアブローを施した表面にSi
(OR)_4(Rはアルキル基)のアルコール溶液を吹
付け塗布後加熱乾燥する工程とを含むことを特徴とする
ブラウン管の製造方法。A method for manufacturing a cathode ray tube that has an anti-glare effect by forming a transparent film having fine irregularities made of SiO_2 on the surface of the front panel includes a step of polishing at least one of the inner and outer surfaces of the front panel, and a step of polishing the polished surface. The process of applying electrostatic air blowing and the process of applying Si to the surface subjected to electrostatic air blowing.
(OR)_4 (R is an alkyl group) A method for manufacturing a cathode ray tube, comprising the steps of spray coating an alcohol solution and then heating and drying.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23830484A JPS61118931A (en) | 1984-11-14 | 1984-11-14 | Cathode-ray tube manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23830484A JPS61118931A (en) | 1984-11-14 | 1984-11-14 | Cathode-ray tube manufacturing method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61118931A true JPS61118931A (en) | 1986-06-06 |
Family
ID=17028212
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23830484A Pending JPS61118931A (en) | 1984-11-14 | 1984-11-14 | Cathode-ray tube manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61118931A (en) |
-
1984
- 1984-11-14 JP JP23830484A patent/JPS61118931A/en active Pending
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