JPS61108330A - Production of dried small sardines for preparing stock - Google Patents

Production of dried small sardines for preparing stock

Info

Publication number
JPS61108330A
JPS61108330A JP59228978A JP22897884A JPS61108330A JP S61108330 A JPS61108330 A JP S61108330A JP 59228978 A JP59228978 A JP 59228978A JP 22897884 A JP22897884 A JP 22897884A JP S61108330 A JPS61108330 A JP S61108330A
Authority
JP
Japan
Prior art keywords
sardines
dried
production
stock
dried small
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP59228978A
Other languages
Japanese (ja)
Other versions
JPS6230736B2 (en
Inventor
Suminori Suga
菅 純教
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamaki KK
Original Assignee
Yamaki KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamaki KK filed Critical Yamaki KK
Priority to JP59228978A priority Critical patent/JPS61108330A/en
Publication of JPS61108330A publication Critical patent/JPS61108330A/en
Publication of JPS6230736B2 publication Critical patent/JPS6230736B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To produce dried small sardines for preparing stock from which a good flavor is extractable in a short time without damaging its state, by boiling a raw material, kneading it to destroy its tissue, molding it to a given shape, and drying it. CONSTITUTION:Small marine raw fishes are boiled in hot water preferably at 93-98 deg.C for 5-10min, reboiled, and kneaded to destroy muscular tissue. It is then molded into a given shape, and dried.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、だし取り用煮干しの製造法に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method for producing dried sardines for soup stock.

従来の技術 一般に知られている姿煮干しは、主としてだし取り用に
用いられておυ、そして従来捕獲したいわし等の小型魚
類を水洗いし、蒸篭に薄く広げて並べ、0.5%前後の
食塩を加えた熱湯で煮熟し、天日や乾燥機で乾燥して製
造され、その際油焼けなど脂肪の酸化による品質劣化の
恐れのある場合には照熟水へ酸化防止剤を入れ、間接的
にいわしに付着させている。乾燥工程は天日乾燥の彎合
夏の晴れた天候のもとでは3日位、また乾燥機を用いた
場合でも天日で1日乾燥させた後6〜7時間機械乾燥を
して2日間要している。
Conventional Techniques Generally known dried sardines are mainly used for making stock, and conventionally, small fish such as sardines are washed with water, spread thinly in a steamer basket, and then dried with a concentration of around 0.5%. It is produced by boiling it in boiling water with salt added and drying it in the sun or in a dryer.At this time, if there is a risk of quality deterioration due to fat oxidation such as oil burn, an antioxidant is added to the water. It is indirectly attached to the sardines. The drying process takes about 3 days under sunny summer weather, and even when using a dryer, it takes 2 days after drying in the sun for 1 day and then mechanically drying for 6 to 7 hours. I need it.

発明が解決しようとする問題点 このように従来の姿煮干しの製造には少夷<トも二、三
日を要し、時間と手間がかかる欠点がある。またこのよ
うにして作つ喪姿煮干しでだしを取る場合、大きな煮干
しでは通常類と内臓部分を取り除き小さく裂いて水から
煮てだしを取ったり、小さな煮干しではそのまま水から
煮てだしを取っており、いずれの場合でも旨味成分を溶
出させるのに和尚な時間がかかる。これは、煮干しの加
工ICおいて煮熟後そのままの形状で乾燥しているため
に肉質が強く緻密に収縮凝固し、従って魚体の大きさに
比例してだしの旨味成分が溶出しにくいことにある。こ
のように旨味成分を溶出させるため抽出に時間をかける
と、旨味成分以外の物質が溶出してだしが苦くなったり
、渋くなったり、また脂肪分がアクとして出る割合が増
し、香りが生臭くなったりする。7 そこで本発明の目的は、従来の姿薫干しの製造および使
用に伴なう上述のような欠点を解消して、溶出しくくい
旨味成分を、風味を損うことなく短時間で効果的に抽出
できるだし取り用煮干しを短時間で加工する方法を提供
することGC6る。
Problems to be Solved by the Invention As described above, the conventional production of dried sardines has the drawback that it takes two or three days, which is time-consuming and labor-intensive. Also, when making dashi from the mourning sardines made in this way, for large sardines, remove the regular parts and internal organs, tear them into small pieces, and boil them in water to make the stock, or for small sardines, boil them directly from water. In either case, it takes a considerable amount of time to dissolve the flavor components. This is because the dried sardines are dried in the same shape after boiling in the IC processing process, so the flesh is strong and shrinks and coagulates, making it difficult for the flavor components of the stock to dissolve out in proportion to the size of the fish body. It is in. If extraction takes a long time to elute the umami components, substances other than the umami components will be eluted and the soup stock will become bitter or astringent, and the proportion of fat that comes out as scum will increase, resulting in a fishy aroma. or 7 Therefore, the purpose of the present invention is to eliminate the above-mentioned drawbacks associated with the production and use of conventional dried fish, and to effectively extract umami components that are difficult to dissolve in a short period of time without impairing the flavor. To provide a method for processing extractable dried sardines for stock in a short time.GC6.

問題点を解決するための手段 上記の目′的を達成するために、本発明によるだし取り
用煮干しの製造法は、生の魚類原料を煮熟または蒸煮し
た後、混練して筋肉組織を破壊し、そして任意の形状に
成形後乾燥させることを特徴としている1、 作    用 こめように構成することによって本発明による方法にお
いては、煮熟または蒸煮後混練することにより筋肉組織
(繊維)を破壊し、頭部や骨等が混在しているので、肉
質が固く緻密に乾燥されるのを防ぐことができ、まただ
し取りの際に水と一番接触し易い外側!lcある皮下脂
肪層は内部に包み込まれ、分散されるので、脂肪分はだ
し中に出にくい状態にされる。
Means for Solving the Problems In order to achieve the above object, the method for producing dried sardines for soup stock according to the present invention involves boiling or steaming raw fish raw materials and then kneading them to remove muscle tissue. In the method according to the present invention, the muscle tissue (fibers) is broken down, molded into an arbitrary shape, and then dried. Since the head and bones are mixed in, the meat becomes hard and dense and prevents it from drying out, and the outside is the part that comes into contact with water the most when removing the meat! The subcutaneous fat layer is wrapped inside and dispersed, making it difficult for the fat to come out during bare skin.

混線および成形により、乾燥時間は飛躍的に短縮でき、
例えば60110〜80°Cの熱風で3時間の処理で水
分13〜15%に乾燥できる。
By mixing wires and forming, drying time can be dramatically shortened.
For example, it can be dried to a moisture content of 13 to 15% by treatment with hot air at 60110 to 80°C for 3 hours.

さらに成形工程では好ましくは小さな粒状に成形され得
るが、必要により任意の寸法および形状に成形すること
ができる。
Further, in the molding process, the particles are preferably molded into small particles, but can be molded into any size and shape if necessary.

実施例 生の海産小型魚類を93〜98’Cの温度で5〜10分
間魚熟し、水切りを行なった後酸化防止剤としてビタミ
ンEを添加して混練する。こうして混練したものを直径
2〜5Bで射出後押出し成形して粒状にし、その後これ
らの粒状体を流動層等により熱風乾燥し、篩などにより
粒度を揃えることくより成形煮干しが得られる。なお混
合工程において場合によって調味料を増強的に加えても
よいO 効    果 以上説明してきたように不発明の製造法によれば、煮熟
、蒸煮工程以降の混線、成形、乾燥の各工程を機械化す
ることができ、衛生的で短時間で処理することが゛でき
る。また混線により肉質が固く緻密に乾燥されないため
、だしの旨味成分であるエキス分の溶出速匿が従来の姿
煮干しと比較して約2倍も早くなると共に、生臭さやア
クの少ない良質のだしを簡単に得ることができる。なお
、通常の削りぶしによるだしの回収率と比較した場合、
削りぶしのような薄い切削片にだしが含まれて吸い込ま
れてしまうため本発明による方法で作った煮干しの方が
だしの回収率は20〜40チ程度向上する。
Example Raw small marine fish are ripened for 5 to 10 minutes at a temperature of 93 to 98'C, and after draining, vitamin E is added as an antioxidant and kneaded. The thus kneaded product is made into granules by injection and extrusion molding to a diameter of 2 to 5 B, and then these granules are dried with hot air in a fluidized bed or the like, and the particle size is made uniform by a sieve or the like to obtain shaped dried sardines. Note that in the mixing process, seasonings may be optionally added to enhance the effects of the process. It can be mechanized, hygienic and can be processed in a short time. In addition, because the meat is not dried tightly and densely due to the cross-contact, the elution of the extract, which is the umami component of the soup stock, is approximately twice as fast as with conventional dried sardines, and the quality of the stock is reduced to less fishy odor and bitterness. can be obtained easily. In addition, when compared with the recovery rate of dashi from normal shavings,
Since dashi is contained in thin cut pieces such as shavings and is sucked in, the recovery rate of dashi is improved by about 20 to 40 inches in dried sardines made by the method of the present invention.

さらに煮干し粉末を作る場合、従来の姿煮干しでは完全
には微粉化できず、小さな固りや繊維状のものが残り、
また削りぶしでは繊維状のものが多くなるに対して、本
発明の方法で製造した煮干しは完全に粉末にすることが
できる。
Furthermore, when making dried sardines powder, traditional dried sardines cannot be completely pulverized, leaving small lumps and fibers.
Furthermore, whereas shavings tend to be fibrous, dried sardines produced by the method of the present invention can be completely powdered.

さらにまた従来の姿煮干しの製造では少なからず天候に
左右される場合があるが、本製法では完全機械化が可能
であり、常に予定の生産性を確保することができる。
Furthermore, in the conventional production of dried sardines, there are cases where it is affected to some extent by the weather, but with this production method, complete mechanization is possible, and the planned productivity can always be maintained.

Claims (1)

【特許請求の範囲】[Claims] 煮干し原料を煮熟または蒸煮した後混練して筋肉組織を
破壊し、そして任意の形状に成形後乾燥させることを特
徴とするだし取り用煮干しの製造法。
A method for producing dried sardines for soup stock, which comprises boiling or steaming raw sardines, kneading them to destroy muscle tissue, forming them into an arbitrary shape, and then drying them.
JP59228978A 1984-11-01 1984-11-01 Production of dried small sardines for preparing stock Granted JPS61108330A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59228978A JPS61108330A (en) 1984-11-01 1984-11-01 Production of dried small sardines for preparing stock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59228978A JPS61108330A (en) 1984-11-01 1984-11-01 Production of dried small sardines for preparing stock

Publications (2)

Publication Number Publication Date
JPS61108330A true JPS61108330A (en) 1986-05-27
JPS6230736B2 JPS6230736B2 (en) 1987-07-03

Family

ID=16884848

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59228978A Granted JPS61108330A (en) 1984-11-01 1984-11-01 Production of dried small sardines for preparing stock

Country Status (1)

Country Link
JP (1) JPS61108330A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02161919A (en) * 1987-12-10 1990-06-21 Erugu:Kk Heater
JPH056916Y2 (en) * 1989-06-27 1993-02-22

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5741897A (en) * 1980-08-27 1982-03-09 Daido Steel Co Ltd Spooled wire

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5741897A (en) * 1980-08-27 1982-03-09 Daido Steel Co Ltd Spooled wire

Also Published As

Publication number Publication date
JPS6230736B2 (en) 1987-07-03

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