JPS6088A - Device for producing plural products from base printed with pattrn spaced laterally in plural lengthwise directions - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an electric heater, and more specifically, a pair of sealed electric heaters.
The present invention relates to a system or apparatus for manufacturing an electric heater of the type including a substrate (semiconductor) sandwiched between N sheets (printed with patterns).

The main object of the present invention is to provide an apparatus for manufacturing electric heaters of various width dimensions at low cost and efficiently. The primary object of the present invention is to provide a device for properly aligning various parts of an electric heater;
including providing.

In one aspect, the present invention comprises cutting a substrate having a number of longitudinally extending patterns and tearing the substrate along longitudinally extending parallel lines intermediate between each pair of turns; It is characterized by a device that allows the portion extending in the direction to be removed. A plastic sheet along with the portion from which the substrate was removed is then placed over the area from which the substrate portion was removed and the outer edge of the substrate to seal them together.

In a second aspect, the invention provides a fixed guide roll whose axis is parallel to the tearing machine and spaced therefrom, or in a plane parallel to and centered on an axis perpendicular to the axis of the fixed guide roll. The device features a substrate alignment device that includes a second guide roll that is rotatably mounted relative to the axis of the fixed in-strip roll. A sensor between the fixed guide roll and the second guide roll is connected to the second guide roll.
Detect the lateral position of the substrate following the fixed guide roll from the second guide roll, and when a lateral misalignment is detected, rotate the second guide roll in the lateral direction to move the substrate in the lateral direction.

A preferred embodiment of the invention which includes the two aspects described above also includes a tearer, a paper guide and a paper substrate slightly thicker than the substrate to avoid wrinkling.

Other objects of the present invention, such as %9 and small profit margin, will become clear as the preferred embodiments of the present invention are described with reference to the cooling drawings.

To explain with reference to Figures 1 to 6, lightning.

The length of the heater is indicated. This electric heater is published in International Patent Application No. WO321009RO5 in the name of the applicant.
No. 1, and briefly explained in the specification of the present application.

As shown in the figure, the electric heater 10 has a paper body 12 (0,
0C15-inch thick high-temperature paper that is not attacked by acids and alkalis), and on this substrate, a semiconductor pattern generally shown in Special No. 8 is printed (typically by silk screen printing), and this semiconductor pattern 1′! Am1con Co1p, Lexington, Massachusetts, is made of colloidal graphite.
orientation of Lexington + Mas
using colloidal graphite ink manufactured by sac'husetts)). The graphite pattern 8 includes a pair of parallel longitudinal strips 14 and a plurality of similarly regularly spaced semiconductor stripes 18 extending between the strips. An uncoated border 16 of the substrate 12 is provided on the outside of each strip 14 along each edge of the substrate.

A copper electrode 22 is positioned over each lengthwise IJ knob 14. The electrode 22 is made by tearing a thin copper sheet so that it has a slightly curved sharp edge on either edge.

The electrode 22 is attached to the strip 14 with its convex side up and the "tip" along the edge facing down and engaging the strip 14.

A base 12, a graphite pattern 8 printed on it, and an electrode 2
2 is sealed between a pair of thin plastic seals 1, 23 and 24. Seats 2ro and 24 are each 0.0
It is a laminate of insulators 2a and 24a made of 0.02 inch thick polyester (Mylar) and bindant 23b and 24b made of 0.003 inch thick polyethylene. The sheets of polyethylene adhere well to the non-graphite portions of the substrate 12 and to each other. The sheaths 23, 24 are wider than the base body 12 and are sealed together outside the longitudinal edges of the base body 12 to form the desired hermetic seal.

Electrical leads 28 connect the electric heater to a source.

The conductor 28 may also include a shirring connector 0 with a neck that extends through the plastic sheet 26, 24 and engages one of the poles 22.

An apparatus for manufacturing an electric heater 10, generally designated 100 and the subject of the present invention, is shown in FIG. Device 1
00 is the laminate 102 (12-inch Mark I 121nch Mark sold by Laminex Incorporated Division of A-Lenoxam Company, Matthieus, North Carolina).
l laminator sold by Lam1ne
x Inc., Division of A.

Rexham Co-of Matthews r N
oth Carol 1na) and a paper supply reel 104 that supports paper 112 on which the semiconductor pattern 8 is printed.
and upper and lower plastic sheets 123 and 124, respectively.
plastic supply reels 106, 108 supporting the
Collectively, reference numeral 12 includes four concentrically mounted copper supply reels 110 each supporting a roll 122 of copper conductor.
4 and a feed and alignment corrector as shown in FIG. As will be made clear later on, the device M, 10 is designed to manufacture two electric heaters 10 at the same time.

In the illustrated embodiment, the manufactured electric heater 10 resides on the outer edge of the printed semiconductor pattern 8, which is a so-called 4-inch electric heater, where the overall width of the printed semiconductor pattern 8 is 4 inches.
A 2 inch wide unprinted edge 16 is provided so that the paper substrate 12 of each' heater has an overall width of 41/16
Inches. Electric heater plastic sheet 26/24
The overall width of the heater is 5 inches, and the plastic sheet has a narrow (i.e., 7/62 inch wide) plastic sealed area along one edge of the heater and a wide (i.e., 7/62 inch wide) plastic sealed area along the other edge. 762 inches wide) is positioned so that a plastic sealed area is formed. Strip 14 of printed pattern 8 is 5/
62 inches wide, 1- or 1/62 from the copper electrode 22
Wide range. The stripes 1B are each % inches I corners and the distance between adjacent stripes 1B (measured squarely between their longitudinal edges) is false inches.

Referring to FIG. 5, Roll i 141.0 printed paper 112 is rolled 11 inches wide. Two semiconductor patterns 8 are printed on the paper 112 side by side in the center. A one-inch wide unprinted portion 116 is provided between the two patterns 8, and a one-inch unprinted border portion 115 is provided at the outer edge of each pattern. Plastic sheet 123 on supply rolls 106 and 108
, 124 are each ten inches wide and the copper strip 122 on the copper supply reel is approximately inches wide.

The laminator 102 includes a pair of driven hard rubber gripping rolls 1.
Each of the clamping rolls, including filters 0 and 1, is partially surrounded by respective electric heaters 1 and 4, and 1 and 6, respectively. An entrance guide, generally designated 168, and a paper tearing machine, generally designated 140, are used to hold rolls 1 and 0.1 and 2.
It is attached to the upper side of the 1 on the lower side of the clamping roll
A pair of driven pulling rolls 142 and a pair of cooling fans 1
44 and a cutting knife 146. As you can understand, the clamping rolls 160, 1 and 2 and the pulling rolls 14
Only 2 and 2 are driven. A prior art shaft brake (not shown) is connected to paper and plastic supply roll 104.
．． A drag force is applied to the copper conductor, which will be described later, by applying a drag force to 106 and 108.

Paper 11 from roll 104 as shown in FIG.
2 goes around the guide rolls 15'0, 152, passes through the paper tearer 140, goes around the guide roll 39, follows the entrance of the guide 168, and enters the pole layer machine 102. The copper conductor 122 from the copper supply reel 110 is brake roll 155
2 passes under guide bar 156, through a spacing frame generally indicated at 154, and then under guide roll 6C1 at guide 168, overlapping paper 112. Guide 1
6B feeds the overlapping copper conductor 122 and paper 112 straight into the driven pegs 440-130, 132 of the laminator 102.

The plastic sheets (123, 124) from each guide roll 106, 108 are guides 162, 164, respectively.
and then each heater 134.136
(7 grade of heater is 300 to 10F) After being wrapped around the paper 112 and heated, it is overlapped with the paper 112 and passed down between the nipping rolls 160 and 132, respectively.

From top to bottom 142 plastic sheets 126, copper conductor 122, paper 112 and lower plastic sheet 1
The sandwich structure consisting of -124 is compressed by a nip roll 100132 to form the desired laminate.

The laminate is then drawn between fans 144 by a pull roll 142 and passed through a knife 146 which cuts the laminate in half lengthwise, i.e., cuts the laminate in half, ie, cuts the plastic sheets 12, 124, which are sealed together. Cut along the midline between adjacent inner edges of pattern 8. The two halves, each consisting of a single electric heater 10, are then wound around the pick-up reel 126.

The clamping rolls 130, 132 are interlocked and driven via a one-way launch. The tension roll 142 is driven at such a speed that its circumferential speed is 5 times larger than the circumferential speed of the clamping rolls 1, 0, 1, and 2. As a result, the sand inch structure is moved by the pull rolls 142 (at a speed of about 41./2 to 5 feet per minute in the illustrated embodiment) to create a 6 to 8 inch long "sand inch structure". Holding rolls 130, 132 and pulling roll 142
be held tightly between. When starting, clamping roll 1
Roller 0132 initially propels the [sandinch structure] onto pulling rolls 142 .

Refer to Figure 6.
Ijy from a pair of parallel steel rolls 165, 166 with a gap 169 of 0 inch. . Tear leg 140' is generally designated A
- consists of four sets of cutters, designated D, each cutter is a cutting collar 168 of a roll 165'' and a roll 16.
6 and a cooperating cutting collar 170 on top. 2 of each group
The axial clearance between the two rolls is nearly zero (maximum allowable clearance is 0.001 inch). Each cutting collar is 0.005 to 0.0 mm smaller than the outside diameter of the roll on which it is attached.
006 inches in size (i.e.

112 thickness), so each set of two colors 1
68,170 adjacent 1iii+1; i minute direction [for 1
1↓They overlap each other. Roll 165.16 of paper 112
6 interlocks and 2 colors of each set 168°170
Slice the paper at the axial interface of the collar. In the illustrated example, four sets of collar harrow rollers 165 and 166 are spaced apart in the axial direction along the length, and two sets of collar B
, C line the paper 112.

C (shown in detail in FIG. 5) along the horizontal axis and thinly sliced the pattern, leaving 1/62 inch at the adjacent border 16.
The printed portion 11 between the two printed patterns 8 is removed. Two sets of cutters A-1D cut the paper 112 along lines a and d.
Cut and remove most of the unprinted area 115 leaving a clean desired 1762 inch wide unprinted border 116 at the outer edge of each pattern 8.
It is equipped to cut through the outer edges of 12. The distance from cutter group A to cutter〇silk B is 41/16 inches, and the distance from cutter group B to cutter group C is 1
The length of the cutter is 41/
Spaced 16 inches apart.

Referring again to FIG. 4, tearing machine 140 tears paper 11.
The unprinted portions ii5.1is cut out from the two are picked up around the inner chamber 172 and onto one or more rolls 174.

It will be appreciated that these unprinted portions of the paper are removed from the paper 112 before the paper 112 enters the nip rolls 130, 162 which are superimposed on the plastic sheets 123, 124 and placed between them. Thus, the plastic sheets 123 and 124 are directly juxtaposed and adjacent printed semiconductor patterns (with paper portion 113 removed).
points and along the outside of each pattern 8 (paper &1', minute 115 removed) are honeymooned directly to each other, thus forming a honeymoon seal on both edges of each completed electric heater 10. .

The construction of the entrance guide 16B is very clearly shown in FIGS. 7 and 8. As shown in the figure, a pair of flat plates 180, 1 are mounted above and below with a gap 184 slightly larger than the thickness of the paper 168Q inside the inlet system, but less than twice that thickness.
It consists of 82 pieces. The thickness of the 1-1 gap 184 is the lower plate 180
It is restricted by a slot 186 in the 4-way direction provided in the
Mounted within this slot is a wedge 188 whose vertical height is exactly equal to the depth of each yellow direction slot. Within the valley slots 186 are respective wedges 188.
Two layers 113 of paper 112 are placed underneath.

When the plates 180 and 182 are placed one above the other, the layers of paper are slightly compressed, and the resulting gap 184 has a J94 taste (1", i.e., vertical width), which is slightly thicker than the thickness of the paper 112. Wedges 188 also form the side edges of passages 190 for drawing paper 112, each passage 1900 width being 41/1 of the width of the paper substrate 112 being drawn through it.
It is approximately 0.010 inches larger than 6.6 inches wide.

One primary function of guide 168 is to accurately align copper conductor 122 relative to paper substrate 112. As shown, each conductor 122 rotates around a respective guide roll 160 and enters a column inch wide angled slot 192 in the top surface of the guide plate 180. The slot 192 is located at its upper end ('1'', i.e., the guide roll 160
It has a pin 195 that protrudes upward (nearly 1). Pin 195 has a diameter of approximately 1/16 inch and the center of the rounded apex extends approximately 17 to 2 inches from the base of slot 1920. Base 16 of inner roll 160
1 is concave. The conductor 122 is under tension, and the concave base 161 of the guide roll 160 and the rounded apex or head 195 of the pin 195 interact, causing the conductor to have an upwardly convex cross-section and an edge of the conductor. The portions protrude downwards and thus better engage the printed strips 14 of the pattern 8.

When the slot 192 guides the conductor 122 so that it is aligned with the printed longitudinal strip 16 on the paper substrate 112, the conductor and paper are separated from the sandwich rolls 130, 166.
sent between. Guide 140 and clamping rolls 130, 13
The distance mIi between the two is very small to a few inches, thus holding the conductor and paper together.

According to the above explanation, the ox pad pattern 8, the tearing machine 140
And it is extremely important to properly position the copper conductor 122! (It should be possible. Because the width of the sealing seal on the edge of each '-4 heater 10 between the plastic sheets 26°24 is relatively large, it is not so important to line up the plastic sheets accurately. .

Generally, the components of the heater 10 are properly aligned and positioned by alignment correctors 126 and guides 168. Corrector 1
26 tears pattern 8 on paper 112 and aligns it with pattern 8 on paper 140 as each paper strip exits the tearing machine.
and the desired 1762 inch wide unprinted border 16 on each side thereof. Guide 1
68 receives the strip of paper from tearer 140 and arranges the strip and conductor 122 relative to each other so that each conductor is aligned along its respective length of pattern 8).
``2'' and ``1'' appropriately.

4, 9, and 10, the alignment corrector 126 includes two fiber optic devices (in the illustrated embodiment, a Dorassigen Company or a light-eliminating lead pack). Pack l
5old by Dolan-JennerComp
any), each of which includes a fiber optics bundle 200, 201 and a control panel 202, 20, respectively.
Contains ro. The output sides of each one-question control panel are connected to trigger relays 204 and 205, respectively, and these relays are connected to stepping motors 208 (in the illustrated example, Sloshin-Fland, manufactured by Superior Ellen L-IJ Tsuku Company). motor) (5losyn-bran
d motor made
Each gravity relay 206, 207 connected to Electric Co.) is connected separately.

A device, generally designated 210, consisting of an AND gate 213 and an inverter 211 is provided between the control panel 202, 206 and the relays 204, 205.

Each fiber optics East 200.20H! Contains 40 fibers (20 for light emission and 20 for paper)
12), the optical lenses of the fiber bundle (each 0.020 inch diameter) are attached to the guide roll 15.
The position is determined between 0.152 and close to the outer edge of the pattern 8 printed on the paper 112. fiber bundle 200
The optical lens 219 is positioned such that when the paper 112 is properly aligned relative to the tearer 140, the lens receives the reflected light from the black printed semiconductor strip of pattern 8). Other fiber bundles 20.1
The optical lens 209 is offset (approximately 0.020 inches laterally to the length of the pattern 8 to facilitate handling), so the optical The lens receives reflected light from the white unprinted border 16 near the strip 14. If paper 11
If 2 is moved 0.020 inch in one direction (to the left as viewed in Figure 9) from its properly aligned position, the lenses of both fiber bundles will be 1 above the white unprinted border and then The paper receives the reflected light and moves in the opposite direction (9th
Moving (to the right in the figure), the lenses of both fiber bundles receive reflected light from the black semiconductor strip 14.

The output control signal from the leak pack device depends on whether the lens of the particular device is receiving ultraviolet light reflected from a bright or dark portion of the paper 112.

In the illustrated embodiment, control board 202 outputs a control signal when lens 219 of fiber optic bundle 200 receives reflected light from a bright (i.e., non-printed) portion of paper 112. , when the paper is properly oriented and the lens 109 is receiving light from a dark area (i.e., from the IJ knob 14 along the length of the printed pattern 8), no signal is output. Similarly, till
fil board 20 Roha's fiber optics lens 1
09, it outputs a control signal when it receives reflected light from a part of the printed pattern 8, or it does not output when light is reflected from an unprinted part of the paper 112.

Relays 204 and 205 are timed relays and are connected to the control panel 202.
．． No output samples were taken from 203 at regular intervals.

If the control board is sending a signal when a signal sample is removed (i.e., it senses that the fiber optics bundle connected to the control board has moved from its proper position), the incoming relay is a power relay. 206 closes this relay by sending a signal to each one of the power laminate sources 212
to the stepping motor 208. The AND gate and inverter device 210 is located on the control panel 202゜20.
Relays 204 and 205 related to this control panel receive the control signal sent by one of 3, but if for some reason (the paper is dirty or there is some other unevenness) relays 204 and 20
If none of 5 is received, flil, control panel 202.
203 are configured to send control signals at the same time.

This prevents motor 208 from being moved in opposite directions at the same time.

In the illustrated example, relays 204 and 205 are set to sample the output of control boards 202 and 206 every five minutes and seconds. The length of time that each of the power relays 206, 207 is in the closed state is also variable, in seconds in this particular example.

The paper 112 is extinguished at different speeds or the motor 208
Other lengths of time can be used in other embodiments, where the step times are different and/or different.

Referring to FIGS. 4 and 10, motor 208 is mounted to a longitudinally extending plate 252 that supports both paper reel 104 and guide roll 150. Referring to FIGS. The plate 252 itself is arranged around an axis 256 that is perpendicular to and intermediate the axes of the paper roll and the guide roll, and the bearing stand 254 and the device 1.
It is mounted on a bearing stand 254 so as to rotate relative to the rest of 00. Link design indicated by reference numeral 260]
1.1 is connected to the bearing pedestal 254 and to the drive shaft 269 of the motor 208 via a reduction gearing.

As shown in Figure 10 (top view), the link device 2
Reference numeral 60 denotes a fixed arm 262 that projects directly from one side of the bearing stand 2540, a lever arm 264 that is fixed to the motor shaft 269 so as to rotate therewith, and a connection whose ends are pivoted to the arms 262 and 264. Arm 26
It consists of 6.

The distance from the bearing axis 256 to the pivot connection of the drive shaft 269 axle and arm 262.2661N is 6
Inches. Arm 2 from the edge of drive 7 shaft 269
The distance to the pivot primary connection between 64 and 266 is 1 inch. When plate 252 is centered (i.e., the line connecting axis 256 and the axis of motor 7 shaft 269 is perpendicular to the arm and parallel to the nominal paper path through apparatus 100), arm 264 is aligned with motor 7 shaft 269. The axis 151 of the guide roll is parallel to the arm 262 and perpendicular to the nominal paper path.
2 (beyond the connection point with the connecting arm 266) and the plate 252 (intermediate between the bearing stand 254 and the paper roll 104)
It extends from the link mechanism ``260'' and biases it.

4 and 1D, when the motor shaft 269 rotates, the plate 252 (therefore, '!M268
and the guide roll axis 151 ) about the bearing stand axis 256 . If shaft 269 is rotated clockwise 6
With a rotation of 0° (as viewed from Figure 10), the motor shaft axis moves to point 269 and leg 268! l! lfl
Green 151 is a short counterclockwise dash it#n25
8a, rotate to the position shown at 151a. Morph shirt l-269 or the same song? When it is rotated counterclockwise, its axis moves to point 269b, and the result is 26
B and axis 151 are long dashes NM268b151b
Rotate to the position shown.

Motor shirt l-269 clockwise 6001i-+1
It should be clear that the amount of displacement of the axis 151 due to rotation of the motor shaft is greater than the amount of displacement of the axis due to rotation of the motor shaft 30' counterclockwise. The amount of displacement due to each degree of rotation is affected by the backlash of the spring 259, the link mechanism, and the motor. The motor shaft should be rotated counterclockwise so that the image position of the guide roll 150 due to one sensed control signal (from one of the 171J control panels 202 and 206) is the same regardless of the direction of rotation. One of the power relays is set to remain closed for a slightly longer distance than the power relay which causes the motor shaft to rotate in the opposite direction.

From FIG. 10 again, the plate 252 is 141'+l;j+25
It is also clear that rotation about 4'f causes the guide roll to be longitudinally and laterally displaced relative to the 112' nominal path. When the guide roll is displaced to the left (as seen from FIG. 10, the plate rotates clockwise toward #+i 268 a, and the axis of the guide roll rotates toward line 1511), causing the roll to move to the left. A generally axial displacement has the effect of moving the left end of the roll closer to the bearing pedestal 256 and the right end further away from the bearing pedestal 256 and thus away from the stationary guide roll 152 and tearing ram 140. In the illustrated embodiment, , the distance from the 1lIllI line 254 to the @!11 set of the guide rolls 152 is approximately half the length of the rolls in the 1!l+::k direction.
Roll or move to the left (distance approximately equal to the distance that each of its ends is displaced laterally).

When the guide roll is displaced, the paper 212 is moved laterally,
Therefore, the fiber optics East 202° 206 corrects the detected misalignment. When the guide roll 152 is displaced to the left (as viewed in FIG. This extended the effective path of the paper around the right side of the paper, thereby indirectly displacing it to the left (thereby exerting more tension on the right side of the paper than on the left side as the paper moved forward, causing the paper to move forward on the guide roll). to the left). When the guide roll is displaced to the right, Mk is similarly moved to the right.

In the illustrated embodiment, linkage 260 linearly displaces guide roll 152 by approximately 1/62 to 1/16 inch with each rotational step of the motor.

This makes the paper optical fiber East 202°203
The total displacement of the paper is about 0.020 inch at the point where its position is detected by the axial movement of the guide roll 12 (about half of the total displacement occurs immediately as the paper moves over the roll). (displaced by about half within the next 2.6 minutes)
Tearing (approximately 0.CJO2 inches for Hemorrhoid 140).

FIG. 11 shows a spacing frame 154 and brake for the copper conductor 122. Typically, the four rollers 110 supporting the copper conductor 122 are
1 abut each other in the axial direction, therefore, the button 1-made wrapping body 12
2 is sent to the system 168 at an appropriate distance (g)' apart. Is it necessary to line it up with IJ Tsubu 14? Similarly, an engineered force is applied to the body 122 to keep it under tension at all times.

As shown, the frame 154 has an axis of rotation M Y
The system includes a number of rolls arranged perpendicularly to the plane of the hose 270 of the frame 154. Two internal rolls, one indicated at 272 and one at 274, engage each copper conductor 122. The rolls 272 are inside each (i.e.

The part closest to the center of the frame 154) is the supply roll 1
The conductors 122 are positioned so as to be connected to the path of each conductor 122 from the conductor 10. Each roll 274 has a longitudinal strip 1 with its outer side (i.e., the part furthest from the center of the frame 154) having a respective conductor on top.
4. Position it so that it rests vertically on the soil surface.

The two conductors 122 on the left side of the frame 154, namely 122b (rotated 90 degrees counterclockwise between the rolls 110 and 272, and the width thereof perpendicular to the rolls 272 and 27
4 and then through the roll 274 guide 1
Before passing over 58, it turns 90° counterclockwise (white rotation).

Similarly, conductors 122c and 122d rotate in the same direction after passing through roll 274 before engaging roll 272.

The brake system comprises a plastic plate 157 screwed tightly onto the top i1N of guide 155, which is a fixed aluminum tube with a face diameter of about 2 inches.

Conductor 122 passes between plate 157 and guide 155 to create the desired drag or braking force by friction.

Other Embodiments Other embodiments of the present invention can be used to use heaters of different widths, and can produce as many heaters as there are up to two at a time. For example, the device described above (with its 12-inch lees margin) can easily be used to guide 13B by laminating knife 146 and tear machine 140 a single electric heater whose printed pattern 8 is 10 inches wide. It can be used to make it by appropriately modifying it without reducing the number of steel bodies. Similarly, each printed pattern 8 using a 12 inch laminator
You can make four so-called 16-inch electric heaters at once, which are 27/16 inches. Equipment with wider planting beds can produce seven or more "6" electric heaters at the same time. In either case, tearing machine 140 cuts the substrate 112 to a line approximately 1/62 inch from the outside of each longitudinal strip 122 to produce a particular construction of electric heater. The guide 138 includes a set of cutters for positioning one piece of cotton 122 on each longitudinal strip 14 and (if more than one frost heater is to be produced) one or A larger number of knives 146 may be provided to ``cut'' the sealed plastic sheets 12, 124 midway between adjacent completed heating units.

These and other embodiments are within the scope of the following claims.

[Brief explanation of the drawing]

FIG. 1 is a plan view of the frost heater according to the present invention, and FIG.
2-2 in Figure 2-2 is a sectional view, Figure 6 is a section to group of the electric heater in Figure 1, Figure 4 is a side view of the device embodying the principle of the present invention, and Figure 5 is a cross-sectional view of the electric heater in Figure 1. 4 is a plan view of the printed paper used in the apparatus of FIG. 4, FIG. 6 is a plan view of the paper tearing machine of the apparatus of FIG. 4, and FIGS. 7 and 8 are 7-7, respectively, of FIG. 8-
8 is a cross-sectional view of the electric heater parts of the device shown in FIG. 6, and FIGS.
Figure 1 shows the conductor tearing process of the device shown in Figure 1.
It is a diagram. 8... Pattern, 10... Product, 12... Substrate,
16...Side edge of substrate, 23.24...Front and bottom layer of pattern, 102...Layer, 104...Substrate supply roll, 106, 108...Seal month supply roll, 140 ...Rearing crosspiece, 150,152...Guidance. %FIJ'person Flexwatt Corporation-■1 Agent Patent attorney Kyoji Yuasa, ;+- (4 others) IG4

Claims (1)

[Scope of Claims] 1) From a substrate on which a pattern extending in the length direction and spaced apart in the transverse direction of one bed is printed, 0. an apparatus for manufacturing a number of products, each product including a pattern of top and bottom layers of sealing material extending longitudinally including one of the substrate portions and extending laterally beyond the side edges of the substrate portion; having a layer of sealant extending longitudinally beyond the side edges of said base portion and sole to each other, said device receiving a roll of base body, a base supply roll, and a top and first base portion; A sealing material supply roller receives a roll of sealant for the second sealing material supply roll, and positions one of the sealant from one of the sealant supply rolls on the top of the substrate and receives the sealant from another sealant supply roll. a laminator that positions one layer at the bottom of the substrate to seal both layers together; and a butter/layer positioned intermediate the substrate supply roll and the laminator and with the substrate printed thereon.
Cut along a line midway between the raised lines in a parallel lateral direction between the pairs, thereby separating the base portion from the remainder of the base by cutting along a line midway between the raised lines, thereby extending the length midway between the shadow lines. a tearer, intermediate between the tearer and the laminator, which guides the remainder of the substrate between the layers of sealant, thereby causing the layers to intersect with each other at a point midway along the length of the laminate; The feature is that it is equipped with a sealing guide and -[(a). 2) Include a cutter on the opposite side of the laminate from the guide, so that the cutter makes instantaneous contact with the sealed layer and extends along the length of the remainder of the pair of bases approximately in the middle. 1111i1j, fl. Apparatus according to claim 1, wherein the device is arranged to cut along parallel longitudinal lines. 6) Extend the length of the base 1 inch in the middle of the line from the tearing machine and guide it from the tearing cherry.
2. The apparatus of claim 1 including means for removing in a direction substantially perpendicular to the path. 4) means for sensing the lateral position of the pattern relative to the path of the tearer through the tearer to the substrate and laterally adjusting the substrate if the sensed position differs from a predetermined desired position; The device according to claim 1. 5) a patent in which each pattern includes a conductor strip extending longitudinally, the guide comprising means for positioning the conductor extending longitudinally relative to the pattern q) of each remainder of the substrate; 6. Apparatus according to claim 4. 6) An apparatus for aligning substrates moving from a supply roll along a substantially longitudinally extending path, the apparatus comprising A fixed guide roll having an axis substantially parallel to the passageway, and rotation whose axis is rotatable relative to the axes of the supply roll and the fixed guide roll and whose base line is perpendicular to the axis of the fixed guide roll. A movable guide roll mounted so as to be rotatable relative to the axis of the fixed guide roll about an axis, and a movable guide roll located between the movable guide roll and the fixed guide roll, A sensor is operatively connected to the mounted guide roll and detects the lateral position of the moving substrate and generates a signal when the sensed lateral position of the substrate differs from a desired lateral position. 7) a supply roll and a movable guide roll; and are mounted on a support with their axes parallel to each other and spaced apart, the support being rotatable about the axis of rotation; (i) the apparatus of claim 6; Gland 1 with a movable internal roll
The device according to claim 7, which lies between the two. 9) A stepping motor whose shaft is parallel to the axis of rotation and mounted on the shaft at a distance from the rotation axis fixes the shaft with respect to the axis of rotation. 8. The apparatus of claim 7 including linkage means arranged for rotation about an axis. 10) A patent in which a fixed point with respect to the rotational axis is located on a line extending from the rotational axis substantially perpendicular to the passage, and the distance from the rotational axis to the fixed point is the same as the distance from the rotating hood of the stepping motor to the line. The apparatus of claim 9. 11) The apparatus of claim 6, wherein the substrate on which the pattern is printed includes a dark strip extending along the length of the substrate and a light portion of the strip, and wherein the sensor detects the position of the strip. 12) The sensor includes a pair of optical fiber bundles which, when the substrate is in the desired lateral position, overlays the end or dark strip of one of the bundles to receive reflected light therefrom, and when the substrate is in the desired lateral position, it receives reflected light from the end of one of the bundles. is close to and overlaps with an adjacent bright substrate section and receives reflected light from it, giving a signal to the moss that it should receive reflected light from one of the dark strips, causing the substrate to reach the desired location. 1101. The apparatus of claim 1101, wherein the control circuit receives reflected light from one in combination with a bright substrate portion other than an end of the bundle which receives light when in a lateral position. 16) The shaft is arranged to rotate the axis of the guide roll in response to the rotation thereof, and detects the output of the stepping motor and control circuit at predetermined 111 intervals, and if the output of the circuit is detected, the signal is detected. 13. The apparatus of claim 12, further comprising means for rotating the shaft of the motor upon occurrence of such occurrence. 14) The apparatus of claim 16 including means for preventing the shaft of the motor from rotating if both control circuits are active. 15) Simultaneous production of a plurality of products each comprising a lengthwise extending portion from a substrate 1-filtering apparatus comprising: a substrate supply roll receiving a roll of substrate; a tearing machine which receives the substrate and cuts it along parallel longitudinal lines spaced in the negative direction to form longitudinally extending substrate portions arranged side by side; a pair of spaced apart parallel rolls forming a gap of a predetermined vertical height between which the substrate portion passes;
The vertical height of each gap ranges from t to t2, and t
A device characterized in that the thickness of the base is thick. 16) The guide includes a pair of slots on the side of the plate that faces the other plate, each slot extending parallel to the path of the substrate through the guide, and a pair of slots perpendicular to each slot. Each slot is fitted with a wedge having a vertical cylindrical length equal to the depth of 7-. 16. The device of claim 15, having an uncompressed thickness not greater than 2t. 17) The device of claim 16, wherein the spacer is made of the same material as the substrate. 18) The device of claim 17, wherein the spacer consists of two layers of the same material. 19) The apparatus of claim 15, wherein the guide gap has a lateral width of the passage of the substrate through the guide approximately 0.010 inch greater than the width of the portion of the substrate passing through the gap. 20) The guide includes at its top a pair of laterally spaced slanted slots for positioning the IJ knob relative to a portion of the base body, each slot having a It has a convex protrusion protruding upward from the base near one end, and a guide roll having a concave cross-section base mounted near the end piece, and the strip entering the guide engages the base and the protrusion. In addition, when the strip passes through the guide, it is made to have a convex shape of 11 in the lateral direction [and upwardly convex! Apparatus according to Section 15. 21) The tearing machine is provided with means for tearing in lines parallel to the edge of the pattern in close proximity to the side edges of the substrate and spaced IWI apart from it in a rectangular direction. Device.