JPS6082274A - Device for controlling movement of pulse tig welding device - Google Patents

Device for controlling movement of pulse tig welding device

Info

Publication number
JPS6082274A
JPS6082274A JP18968283A JP18968283A JPS6082274A JP S6082274 A JPS6082274 A JP S6082274A JP 18968283 A JP18968283 A JP 18968283A JP 18968283 A JP18968283 A JP 18968283A JP S6082274 A JPS6082274 A JP S6082274A
Authority
JP
Japan
Prior art keywords
current
welding
limit value
value
setter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18968283A
Other languages
Japanese (ja)
Other versions
JPH0563268B2 (en
Inventor
Masaaki Mishiro
三代 正章
Akio Iwasaki
章夫 岩崎
Takuya Okumura
卓也 奥村
Masakazu Kozono
小園 正和
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP18968283A priority Critical patent/JPS6082274A/en
Publication of JPS6082274A publication Critical patent/JPS6082274A/en
Publication of JPH0563268B2 publication Critical patent/JPH0563268B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/09Arrangements or circuits for arc welding with pulsed current or voltage
    • B23K9/091Arrangements or circuits for arc welding with pulsed current or voltage characterised by the circuits

Abstract

PURPOSE:To provide a titled device for controlling movement which performs easily satisfactory pulse TIG welding with conventional equipment in pulse TIG welding by moving the point to be welded between the set current values below each peak current value and above the small current value. CONSTITUTION:The current detected by a current detector 10 of pulse TIG welding is compared with the current of a setter 16 for an upper limit value lower than the peak current and the current of a setter 17 of a lower limit value higher than the small current and if the current is of the value between the two currents, the instruction from a speed setter 21 for a table is inputted SW1 by an AND circuit 20 and the table is moved by a motor 25. Since the table is not moved in the stage of a fluctuation, bead indentation is satisfactorily generated and the fluctuation in bead width owing to the fluctuation in the input is increased, by which satisfactory welding is accomplished. This control device is inexpensively and easily installed to the conventional TIG welding device.

Description

【発明の詳細な説明】 本発明は、パルスTI(4接装置(パルスアーク溶接を
行なうイナートガスタングステンアーク浴接装置)の移
動11jlJ御装置に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a movement 11jlJ control device for a pulse TI (four-welding device (inert gas tungsten arc bath welding device for performing pulse arc welding)).

TIG溶接はある限界電流以上でのみスプレー移行であ
るが、それ以下は溶融池が涙藺型となりm融体績が大き
くなるため、ビードのへこみが生じやすく美しいビード
にならない。これに対し、パルスTIGM接は小電流に
その大きさが1.5〜2倍の脈流を加え、ピーク電流の
とぎにアークを静止させペース電流のときにアークを移
動させるため、溶融池は丸くなり、上記T I a (
1接の場合と裏波ビード幅に対して浴接体積が小さくな
るためにビードのへこみが生じにくく、入熱変動に対す
るビード幅のに動も小さくなる。
In TIG welding, spray transfer occurs only when the current exceeds a certain limit, but below that, the molten pool becomes teardrop-shaped and the melting history becomes large, making it easy for the bead to become dented and not to produce a beautiful bead. On the other hand, in pulsed TIGM welding, a pulsating current of 1.5 to 2 times the magnitude is added to the small current, and the arc is stopped at the peak current and moved at the pace current, so the molten pool is It becomes round and the above T I a (
In the case of single contact, the bath contact volume is smaller than the Uranami bead width, so bead dents are less likely to occur, and the bead width changes less with respect to heat input fluctuations.

従来、かかる)ぞルスTIG俗接を行なうノぞルスTI
G溶接装置は、第1図に示すように、制御装鉗lからの
制御信号により溶接電源2からのドーザ3への出力tR
を制御し、一方、アンプ5は81電源内部から同期信号
を得、これを増幅してモータ5を制御し、回転テーブル
6を間欠的に回転するようにしている。なお、溶接電源
2は例えばサイリスタを有し、11i11#装置1から
の点弧・ぞルスのFlll(fil角指令によりその出
力電流がfftlJ 卿される。また、この場合は、フ
ランジとチューブとのImの突合せ開先な有する被浴接
物の周囲を溶接する場合を想定している。
Conventionally, the Nozorus TI that performs such) Zorus TIG casual contact
As shown in FIG.
On the other hand, the amplifier 5 obtains a synchronization signal from inside the power supply 81 and amplifies it to control the motor 5 and rotate the rotary table 6 intermittently. The welding power source 2 has, for example, a thyristor, and its output current is controlled by the ignition/fil angle command from the 11i11# device 1. In addition, in this case, the It is assumed that the periphery of the object to be bathed which has a butt groove Im is welded.

上記のよ5に、トーチと被溶接物間を間欠的に移動させ
るための駆動手段(モータ)を有するパルスTIG溶接
装置は特殊で高価であり、市販されている一般の/ぞル
スTIG醪接装置にはモータを制御する端子さえ取り付
けられておらず、特注及び改造を行jx 5 Kは多大
な費用がかかるという問題がある。
As mentioned in 5 above, pulse TIG welding equipment having a drive means (motor) for intermittently moving between the torch and the workpiece is special and expensive; The problem is that the device is not even equipped with a terminal to control the motor, and the jx 5K requires special ordering and modification, which costs a lot of money.

本発明は上記実情に鑑みてなされたもので、大きな改造
を行なわずに、安価な装置でノ9ルスアーク溶接時にト
ーチと被溶接物間を間欠移動させることができるノクル
スTIG浴接装置の移動制#装置を提供することを目的
とする。
The present invention has been made in view of the above-mentioned circumstances, and is a movement control system for a Noculus TIG bath welding device that allows intermittent movement between the torch and the workpiece during Noclus arc welding using an inexpensive device without major modifications. #Aims to provide equipment.

この発明によれば、ノセルスTZG浴接の特徴であるノ
ぞルス伏の電流波形′4r:電流検出器により検出し、
この検出した電vv、波形のペース′眠流区1山でトー
チと厳浴接物間?移rttirさせる駆動生板をIIJ
J欠運転するようにし、上記目的を達成している。
According to this invention, the current waveform '4r of Nozzle down which is a characteristic of Nocellus TZG bath contact is detected by a current detector,
Is this detected voltage VV, the pace of the waveform 'between the torch and the hot bathing object at 1 mountain in the sleepy area? IIJ drive raw board to transfer
The above purpose has been achieved by ensuring that there is no J-run.

以下、本発明を添付図面を参照して詳細に説明する。Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

第2図は本発明によるパルスTIG溶接装置の移動tf
i制御装置aの一実施例を示すブロック悶である。
FIG. 2 shows the movement tf of the pulse TIG welding device according to the present invention.
It is a block diagram showing one embodiment of the i-control device a.

同図において、′it流検出器10はIソルスアーク溶
接時に浴接電蝕IJがらトーチ12に加えられる溶接電
流を検出し、これをローメスフィルタ13ヲ介して比1
f器14および15に加える。ここで、ローノぞスフイ
ルタ13の出力信号af)/l[形の一例を第3図[a
J K示す。
In the same figure, the 'it current detector 10 detects the welding current applied to the torch 12 from the bath welding galvanic corrosion IJ during I sols arc welding, and converts the welding current to a ratio of 1
Add to f-boxes 14 and 15. Here, an example of the output signal af)/l[form of the ronos filter 13 is shown in FIG.
Show JK.

上限1庭設定器16′Mよび下y&値設定器17はパル
スアーク浴接時の溶接電流の小電流区間(ペース電流区
間)を検出するための電流12す値、すなわち上限値お
よび下限値を設定するもので、ここで設定されたデジタ
ル設定値はそれぞれD/a変換器1B−Mよび19を介
して比較器14および15の他の入力に加えられる。な
お、D/A変換器18および19で変換されたアナログ
の上限11iiX1および下限値■2のレベルの一例を
第3図4a)K破線で示す。
The upper limit value setting device 16'M and the lower value setting device 17 set the current value, that is, the upper limit value and the lower limit value, for detecting the small current section (pace current section) of the welding current during pulsed arc bath welding. The digital setting values set here are applied to other inputs of comparators 14 and 15 via D/A converters 1B-M and 19, respectively. An example of the levels of the analog upper limit 11iiX1 and lower limit 2 converted by the D/A converters 18 and 19 is shown by the broken line K in FIG. 3 (4a).

比較器14は検出した電流値aと上限値11とを比較し
、X流値aが上限1fil□よりも小さいとき11レベ
ルに、大きいとぎLレベルになる信号bft出カ出力(
第3図1b)診If@)。また、比較器15は検出した
電流1i1aと下限値I2とを比較し、t Rliσa
が下限値12よりも大きいときHレベルに、小さいとき
Lレベルになる41号Cを出力する(第3図(el参照
)。
The comparator 14 compares the detected current value a and the upper limit value 11, and when the X current value a is smaller than the upper limit 1fil□, it becomes level 11, and when it is larger, it outputs a signal bft output (
Figure 3 1b) Diagnosis If@). Further, the comparator 15 compares the detected current 1i1a and the lower limit value I2, and tRliσa
When is larger than the lower limit value 12, No. 41 C is output, which becomes H level, and when smaller, it becomes L level (see FIG. 3 (see el)).

比較器14および15の各出力信号すおよびCはアンド
回路加に加えられ、ここでアンド条件がとら2れる。ア
ンド回路加の出力信号d(第3図(dl参照)は、スイ
ッチ8Wlおよび8W2の開閉のために使用すtt 、
 HL/ ベルのとぎはスインf 8Wlおよヒsw2
をともに閉成し、Lレベルのときはスイッチ8W1gよ
びSW2’g:ともに開放する。
The respective output signals S and C of comparators 14 and 15 are added to an AND circuit, where an AND condition is taken. The output signal d of the AND circuit (see Figure 3 (dl)) is used to open and close the switches 8Wl and 8W2.
HL/ Bell's sword is SWIN f 8Wl and HSW2
Both are closed, and when the level is L, switches 8W1g and SW2'g are both opened.

速度設定器2】は間欠移動時における移動速度を設定す
るもので、ここで設定された速度指令111はスイッチ
SWlが閉成されると、D/A変換変換器上びスイッチ
8Wlを介して加算点乙に加えられる。
The speed setter 2] is used to set the movement speed during intermittent movement, and when the switch SWl is closed, the speed command 111 set here is added via the D/A converter and the switch 8Wl. Added to point B.

加算点あの他の入力には速度検出器勿からモータ6の速
度信号が加えられており、加算点乙は2人力信号の偏差
をとり、この偏差信号をサーボアンプ26を介してモー
タ5に出力1−ろ。
The speed signal of the motor 6 is added from the speed detector to the other input of the addition point, and the addition point B takes the deviation of the two human power signals and outputs this deviation signal to the motor 5 via the servo amplifier 26. 1-ro.

したがって、モータ6はスイッチSWlが閉成されるご
とに速度設定器2】で設定した速糺で間欠運転される。
Therefore, the motor 6 is intermittently operated at the speed set by the speed setting device 2 every time the switch SWl is closed.

そして、このモータδは例えばM1図に示したような円
筒状の被溶接物を載置する回転テーブルを回転させろ。
The motor δ rotates a rotary table on which a cylindrical workpiece is placed, as shown in FIG. M1, for example.

また、スイッチ8W2が閉成されると、ランプ!の回路
が閉路となり、ラングnが点灯する。
Also, when the switch 8W2 is closed, the lamp! The circuit becomes closed and rung n lights up.

なお、アンド回路かから出力されるパルス1g号のうち
、最初の数パルスはカランタやゲート回路等を用いエス
イッチswi 、 sW2に加わらないようにし、モー
タ25を停止させておくこともできる。
It is also possible to stop the motor 25 by preventing the first few pulses of the pulse number 1g outputted from the AND circuit from being applied to the switches swi and sW2 using a caranta or gate circuit.

また、モータ乙によって被溶接物側を移動させる場合に
限らず、トーチ129111を移動させ、トーチと′?
jl溶接物間を移動させてもよい。
In addition, not only when moving the object to be welded by the motor B, but also when moving the torch 129111 and moving the torch and ''?
jl may be moved between welded objects.

以上説明したよ5に本発明によれば、安価な装置1でノ
ξルスアーク浴接時にトーチと被f6接物間を間欠的に
移動させることができ、また既設あるいはl[設の)ぞ
ルスTIG俗接装置に簡単に適用することができる。
As explained above, according to the present invention, it is possible to intermittently move the torch and the workpiece f6 during arc welding with the inexpensive device 1, and it is also possible to move the torch and the workpiece f6 intermittently during arc welding, and to It can be easily applied to TIG common connection equipment.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は移動制御装置を含む従来のパルス’I’IG溶
接装置の概略構成図、第2図は本発明によるAルスTI
G浴接装置の移rMJ制御装置の一実施例乞示すブロッ
ク図、M3図(1〜(dlは第2因を説明するために用
(ぴ二各部の1g号敦形図である◎10・・・電流検出
器、 13・・・浴f&11E源、12・・・トーチ、
14 、15・・・比較器、16・・・上限値設雑益、
17・・・TPit値設定器、21・・・速度設定器、
δ・・・モータ、SWl、SW2・・・スイッチ。 第1図 5
Fig. 1 is a schematic diagram of a conventional pulse 'I' IG welding device including a movement control device, and Fig. 2 is a schematic diagram of a conventional pulse 'I' IG welding device including a movement control device.
A block diagram showing an embodiment of the transfer MJ control device of the G bath contact device, Figures M3 (1 to dl are used to explain the second factor) ...Current detector, 13...Bath f&11E source, 12...Torch,
14, 15...Comparator, 16...Upper limit setting miscellaneous profit,
17... TPit value setter, 21... Speed setter,
δ...Motor, SWl, SW2...Switch. Figure 1 5

Claims (1)

【特許請求の範囲】 (υ /ぞルスアーク溶接を行なうパルスTIG溶接装
置において、トーチのタングステン電極に流れる浴接電
Rを検出する電流検出器と、前記溶接電流の小電流区間
を検出するための上限値設定器および下限値設定器と、
前記電流検出器によって検出した電流値が前記上限値設
定器で設定した上限値よりも小さく前記下限設定器で設
定した下限値よりも大きくなる区間を検出する比較器と
、この比較器の検出出力に基づきトーチと被溶接物間を
間欠的[移動させる駆動手段とを具えたパルスTIG溶
接装置の移動制御装置。 (2)前記上1all!設定器で設定した上限値は、溶
接電流のピーク電流値よりも小さく小NR値よりも大き
い値であり、前記下限値設定器で設定した下限値は、溶
接電流の小屯流匝よりも小さい値である特許請求の範囲
第(11項記載のパルスTIG溶接装置の移動i[II
J御装+flt a
[Scope of Claims] (υ) A pulse TIG welding device that performs pulse arc welding includes a current detector for detecting the bath current R flowing to the tungsten electrode of the torch, and a current detector for detecting the small current section of the welding current. an upper limit value setter and a lower limit value setter;
a comparator for detecting an interval in which the current value detected by the current detector is smaller than the upper limit value set by the upper limit setter and larger than the lower limit value set by the lower limit setter; and a detection output of the comparator. A movement control device for a pulse TIG welding apparatus, comprising a drive means for intermittently moving a torch and a workpiece based on the following. (2) All above! The upper limit value set by the setting device is a value smaller than the peak current value of the welding current and larger than the small NR value, and the lower limit value set by the lower limit value setting device is smaller than the small NR value of the welding current. The movement i [II
J goso + flt a
JP18968283A 1983-10-11 1983-10-11 Device for controlling movement of pulse tig welding device Granted JPS6082274A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18968283A JPS6082274A (en) 1983-10-11 1983-10-11 Device for controlling movement of pulse tig welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18968283A JPS6082274A (en) 1983-10-11 1983-10-11 Device for controlling movement of pulse tig welding device

Publications (2)

Publication Number Publication Date
JPS6082274A true JPS6082274A (en) 1985-05-10
JPH0563268B2 JPH0563268B2 (en) 1993-09-10

Family

ID=16245413

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18968283A Granted JPS6082274A (en) 1983-10-11 1983-10-11 Device for controlling movement of pulse tig welding device

Country Status (1)

Country Link
JP (1) JPS6082274A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56109169A (en) * 1980-02-01 1981-08-29 Mitsubishi Electric Corp Arc length control unit

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56109169A (en) * 1980-02-01 1981-08-29 Mitsubishi Electric Corp Arc length control unit

Also Published As

Publication number Publication date
JPH0563268B2 (en) 1993-09-10

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