JPS6054175B2 - Continuous foam extrusion equipment - Google Patents

Continuous foam extrusion equipment

Info

Publication number
JPS6054175B2
JPS6054175B2 JP53145852A JP14585278A JPS6054175B2 JP S6054175 B2 JPS6054175 B2 JP S6054175B2 JP 53145852 A JP53145852 A JP 53145852A JP 14585278 A JP14585278 A JP 14585278A JP S6054175 B2 JPS6054175 B2 JP S6054175B2
Authority
JP
Japan
Prior art keywords
screw
notch
extrusion device
raw material
pitch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP53145852A
Other languages
Japanese (ja)
Other versions
JPS5571534A (en
Inventor
健 新貝
隆 永井
洋 下山
禎仁 小堀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP53145852A priority Critical patent/JPS6054175B2/en
Publication of JPS5571534A publication Critical patent/JPS5571534A/en
Publication of JPS6054175B2 publication Critical patent/JPS6054175B2/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/3442Mixing, kneading or conveying the foamable material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/29Feeding the extrusion material to the extruder in liquid form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/298Feeding the extrusion material to the extruder in a location other than through a barrel, e.g. through a screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/53Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/565Screws having projections other than the thread, e.g. pins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/62Screws characterised by the shape of the thread channel, e.g. U-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels

Description

【発明の詳細な説明】 本発明は発泡体を連続的に押出す装置に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an apparatus for continuously extruding foam.

従来熱可塑性樹脂から発泡体を製造する装置は種々報告
されているが、発泡剤として炭酸ガス、窒素ガス、プロ
パン、ブタン等の気体を使用する際には気体を熱可塑性
樹脂中に均一に分散することが困難であり均一な発泡体
は得られにくかつた。
Various devices have been reported for producing foams from thermoplastic resins, but when using gases such as carbon dioxide, nitrogen gas, propane, butane as blowing agents, it is necessary to uniformly disperse the gas in the thermoplastic resin. It was difficult to obtain a uniform foam.

本発明の目的は炭酸ガス、窒素ガス、プロパン、ブタン
等の気体を発泡剤として使用し連続的に発泡体を成型す
る装置を提供することにある。
An object of the present invention is to provide an apparatus for continuously molding a foam using gas such as carbon dioxide, nitrogen gas, propane, butane, etc. as a foaming agent.

即ち本発明の要旨は原料供給口より吐出目側のシリンダ
ー又はスクリューに発泡剤注入口の設けられたスクリュ
ー式発泡体押出装置において前記発泡剤注入口付近より
吐出目側のスクリューフライトの一部が切り欠かれ、切
り欠き部より前記原料供給目測のスクリュー軸上に上記
切り欠き部に接近して突起物が設けられたことを特徴と
する発泡体の連続押出装置に存する。次に本発明の一例
を図面で説明する。
That is, the gist of the present invention is that in a screw type foam extrusion device in which a blowing agent inlet is provided in a cylinder or screw on the side of the discharge eye from the raw material supply port, a part of the screw flight on the side of the discharge eye from the vicinity of the blowing agent inlet is The continuous extrusion device for foam is characterized in that a notch is provided, and a protrusion is provided on the screw shaft of the raw material supply target closer to the notch than the notch. Next, an example of the present invention will be explained with reference to the drawings.

第1図は本発明の押出装置の一例を示す部分断面図てあ
り、第2図は第1図における混練領域1”3のスクリュ
ー3の拡大図である。
FIG. 1 is a partial sectional view showing an example of the extrusion apparatus of the present invention, and FIG. 2 is an enlarged view of the screw 3 in the kneading area 1''3 in FIG. 1.

図中1はシリンダーであり、シリンダー1には一端に原
料供給口6が設けられ、他端には押出機吐出口8を通じ
て金型9が設置され、中間には発泡剤注入口7が設けら
れている。
In the figure, 1 is a cylinder, and the cylinder 1 is provided with a raw material supply port 6 at one end, a mold 9 is installed at the other end through an extruder discharge port 8, and a foaming agent injection port 7 is provided in the middle. ing.

2はスクリュー、であり、駆動装置5に連続されている
2 is a screw, which is connected to a drive device 5.

スクリュー2には全長にわたつてスクリューフライト3
が設けられており、混練領域13においてスクリューフ
ライト3に切り欠き部31が設けられ、切り欠き部31
より原料供給口6側のスクリュー軸上に突起物4が設け
られている。又スクリュー2は供給領域10から第1圧
縮領域11、第1計量化領域12にかけて次第に太くな
つており、混練領域13では再び細くなつている。そし
て混練領域13は第2計量化領域14に続いており、第
2計量化領域の先端即ちスクリューの先端は押出機吐出
口8の手前に設置されている。スクリューフライトに切
り欠き部31が設けられる領域は混練領域13の他、第
2計量化領域にも設けられて良いが、混練領域13だけ
に設けられるのが好ましい。
Screw flight 3 is attached to screw 2 over its entire length.
A notch 31 is provided in the screw flight 3 in the kneading region 13, and the notch 31 is provided in the screw flight 3 in the kneading region 13.
A protrusion 4 is provided on the screw shaft closer to the raw material supply port 6. Further, the screw 2 gradually becomes thicker from the supply region 10 to the first compression region 11 and the first metering region 12, and becomes thinner again in the kneading region 13. The kneading area 13 is continuous with the second metering area 14, and the tip of the second metering area, ie, the tip of the screw, is installed in front of the extruder outlet 8. The region where the notch 31 is provided in the screw flight may be provided not only in the kneading region 13 but also in the second metering region, but it is preferable that it is provided only in the kneading region 13.

切り欠き部31の広さ、数は特に限定されるものではな
いが、広すぎると押出効率が低下するので1ピッチあた
りスクリューフライトの1ピッチあたりの外周長さの2
.0〜25%切り欠かれるのが好ましく、又切り欠き部
31の数は1ピッチあたり1〜1柵であるのが好ましい
The width and number of the notches 31 are not particularly limited, but if they are too wide, the extrusion efficiency will decrease, so it should be
.. It is preferable that the notches are cut out by 0 to 25%, and the number of cutouts 31 is preferably 1 to 1 fence per pitch.

突起物4の形状、高さも特に限定されるものではなく、
円柱、角柱、台形、錐形等任意の形状が採用されてよく
、円柱が好適に使用され、高さはスクリューフライトの
高さより低く、スクリューフライトの高さの1/2以上
になされるのが好ましい。
The shape and height of the protrusion 4 are not particularly limited either,
Any shape such as a cylinder, a prism, a trapezoid, or a cone may be adopted, and a cylinder is preferably used, and the height is lower than the height of the screw flight, and it is preferable that the height is 1/2 or more of the height of the screw flight. preferable.

又、突起物4の数は切り欠き部1個当り1,個あれは良
いが2個以上であつてもよい。突起物の位置は切り欠き
部より原料供給口6側であればよいが、切り欠き部から
1/10ピッチ〜1/2ピッチの範囲に設けられるのが
好ましい。又第1図に示した押出装置は1段式装置であ
つ!て発泡剤注入口はシリンダーに設けられているが、
押出装置は2段式装置であつてもよく、発泡剤注入口は
スクリューに設けられてもよい。
Further, the number of protrusions 4 may be one per notch, or two or more, although the number may be fine. The protrusions may be located closer to the raw material supply port 6 than the notch, but are preferably provided within a range of 1/10 pitch to 1/2 pitch from the notch. Also, the extrusion device shown in Figure 1 is a one-stage device! The blowing agent inlet is provided in the cylinder, but
The extrusion device may be a two-stage device and the blowing agent inlet may be provided on the screw.

次に第1図に示した押出装置で発泡体を製造する方法を
説明する。原料供給口6からポリエチレン、ポリプロピ
レン等の熱可塑性樹脂、滑剤、核剤等の原料を供給領域
10に供給し、供給領域10から第1圧縮領域11.第
2計量化領域12にかけて次第に圧縮され加熱溶融され
て混練領域13に送られる。
Next, a method for producing a foam using the extrusion apparatus shown in FIG. 1 will be explained. Raw materials such as thermoplastic resins such as polyethylene and polypropylene, lubricants, and nucleating agents are supplied from the raw material supply port 6 to the supply region 10, and from the supply region 10 to the first compression region 11. It is gradually compressed in the second metering zone 12, heated and melted, and sent to the kneading zone 13.

混グ練領域13では圧縮が解放されると同時に発泡剤注
入口7から炭酸ガス、窒素ガス、プロパン、ブタン等の
発泡剤が注入され原料と発泡剤は混練される。次いて第
2計量化領域14に送られ金型9から押出されて発泡体
が製造される。本発明の押出装置のスクリューは混合領
域において押出用のスクリューフライトに切り欠き部が
設けられ、切り欠き部の原料供給口側に突起物が設けら
れているので第2図におけるA方向に押出されている原
料の1部は切り欠き部からB方向に逆流し、突起物にぶ
つかつてB1及びB2方向に分割される。
In the kneading region 13, at the same time as the compression is released, a blowing agent such as carbon dioxide gas, nitrogen gas, propane, butane, etc. is injected from the blowing agent injection port 7, and the raw materials and the blowing agent are kneaded. The foam is then sent to the second metering area 14 and extruded from the mold 9 to produce a foam. The screw of the extrusion device of the present invention has a notch in the screw flight for extrusion in the mixing region, and a protrusion is provided on the raw material supply port side of the notch, so that the screw is extruded in the direction A in Fig. 2. A part of the raw material flows backward from the notch in the B direction, collides with the protrusion, and is divided into the B1 and B2 directions.

そしてB1及びB2方向に分割された原料はA方向に押
出されている原料と合流して再び゛混練されるので原料
は均一に混練され、従つて発泡剤が炭酸ガス、窒素ガス
等の気体であつても均一な発泡体が得られるのである。
次に本発明を実施例により説明する。
The raw materials separated in the B1 and B2 directions are combined with the raw materials extruded in the A direction and kneaded again, so the raw materials are uniformly kneaded and the blowing agent is a gas such as carbon dioxide or nitrogen gas. A uniform foam can be obtained.
Next, the present invention will be explained by examples.

実施例 スクリューの外径が65m..L/Dが32である第1
図に示した形状の押出機に、ポリエチレン(密度0.9
24メルトインデックス2.0)10踵量部及びタルク
0.5重量部を原料供給口6から供給し、発泡剤注入口
から炭酸ガスを注入圧50kg/Cltの条件で注入し
、10kg/Hrの条件で押出した。
The outer diameter of the example screw is 65 m. .. The first whose L/D is 32
Polyethylene (density 0.9
24 melt index 2.0) 10 parts by weight and 0.5 parts by weight of talc were supplied from the raw material supply port 6, and carbon dioxide gas was injected from the blowing agent injection port at an injection pressure of 50 kg/Clt. It was extruded under certain conditions.

なおスクリューフライトのピッチ数、溝の深さ及び各領
域の温度は第1表に示した。又切り欠き部は1ピッチあ
たり1個で巾は5wn1突起物は直径7.57m高さ3
7177!の円柱で切り欠き部との距離は10TIrf
f1、1ピッチは65顛であつた。得られた発泡体は均
一に発泡しており、発泡倍率は13刀倍であり、約85
%が独立気泡であつた。
The number of pitches of the screw flights, the depth of the grooves, and the temperature of each region are shown in Table 1. Also, there is one cutout per pitch, and the width is 5wn1.The protrusion is 7.57m in diameter and 3cm in height.
7177! The distance between the cylinder and the notch is 10TIrf.
f1, 1 pitch was 65 pieces. The obtained foam was foamed uniformly, and the foaming ratio was 13 times, about 85
% were closed cells.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本発明の押出装置の一例を示す部分断面図で
あり、第2図は混練領域のスクリューの拡大図である。
FIG. 1 is a partial sectional view showing an example of an extrusion apparatus of the present invention, and FIG. 2 is an enlarged view of a screw in a kneading area.

Claims (1)

【特許請求の範囲】 1 原料供給口より吐出口側のシリンダー又はスクリュ
ーに発泡剤注入口の設けられたスクリュー式発泡体押出
装置において、前記発泡剤注入口付近より吐出口側のス
クリューフライトの一部が切り欠かれ、切り欠き部より
前記原料供給口側のスクリュー軸上に上記切り欠き部に
接近して突起物が設けられたことを特徴とする発泡剤の
連続押出装置。 2 切り欠き部が混合領域において設けられた特許請求
の範囲第1項記載の押出装置。 3 1ピッチあたりの切り欠き部の切り欠き長さが、ス
クリューフライトの1ピッチあたりの外周長さの2.0
〜25%である特許請求の範囲第1項記載の押出装置。 4 切り欠き部の数が1ピッチ当り1〜10個である特
許請求の範囲第1項記載の押出装置。5 突起物が切り
欠き部の原料供給口側の1/10ピッチ〜1/2ピッチ
の範囲に設けられた特許請求の範囲第1項記載の押出装
置。 6 突起物の高さがスクリューフライトの高さの1/2
〜1である特許請求の範囲第1項記載の押出装置。
[Scope of Claims] 1. In a screw type foam extrusion device in which a blowing agent inlet is provided in a cylinder or screw on the side of the discharge port from the raw material supply port, one of the screw flights near the blowing agent inlet on the side of the discharge port. 1. A continuous extrusion device for a foaming agent, characterized in that a portion is cut out, and a protrusion is provided on the screw shaft on the side of the raw material supply port from the notch so as to be close to the notch. 2. The extrusion device according to claim 1, wherein the notch is provided in the mixing region. 3 The length of the notch per pitch is 2.0 of the outer circumference length of the screw flight per pitch.
25%. The extrusion device of claim 1. 4. The extrusion device according to claim 1, wherein the number of notches is 1 to 10 per pitch. 5. The extrusion device according to claim 1, wherein the protrusions are provided in a range of 1/10 pitch to 1/2 pitch on the raw material supply port side of the notch. 6 The height of the protrusion is 1/2 of the height of the screw flight
. . . 1. The extrusion device according to claim 1.
JP53145852A 1978-11-24 1978-11-24 Continuous foam extrusion equipment Expired JPS6054175B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP53145852A JPS6054175B2 (en) 1978-11-24 1978-11-24 Continuous foam extrusion equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP53145852A JPS6054175B2 (en) 1978-11-24 1978-11-24 Continuous foam extrusion equipment

Publications (2)

Publication Number Publication Date
JPS5571534A JPS5571534A (en) 1980-05-29
JPS6054175B2 true JPS6054175B2 (en) 1985-11-29

Family

ID=15394572

Family Applications (1)

Application Number Title Priority Date Filing Date
JP53145852A Expired JPS6054175B2 (en) 1978-11-24 1978-11-24 Continuous foam extrusion equipment

Country Status (1)

Country Link
JP (1) JPS6054175B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS64350U (en) * 1987-06-19 1989-01-05
JPH0672262U (en) * 1993-03-19 1994-10-07 オータックス株式会社 Light emitting device

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3469270B2 (en) * 1993-06-01 2003-11-25 三菱電線工業株式会社 Extruder
WO2023058525A1 (en) * 2021-10-04 2023-04-13 キョーラク株式会社 Resin for expansion molding, method for producing same, method for producing expansion molded body, and method for producing structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS64350U (en) * 1987-06-19 1989-01-05
JPH0672262U (en) * 1993-03-19 1994-10-07 オータックス株式会社 Light emitting device

Also Published As

Publication number Publication date
JPS5571534A (en) 1980-05-29

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