JPS6050269B2 - Jet flow continuous industrial kiln - Google Patents
Jet flow continuous industrial kilnInfo
- Publication number
- JPS6050269B2 JPS6050269B2 JP12309881A JP12309881A JPS6050269B2 JP S6050269 B2 JPS6050269 B2 JP S6050269B2 JP 12309881 A JP12309881 A JP 12309881A JP 12309881 A JP12309881 A JP 12309881A JP S6050269 B2 JPS6050269 B2 JP S6050269B2
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- gas
- sleeve
- hot gas
- injector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Tunnel Furnaces (AREA)
Description
【発明の詳細な説明】
この発明は炉内雰囲気ガスの強制循環方式を採用し、炉
内での熱ガス循環効率の向上と、炉内での均一子熱また
は均一冷却を可能とした噴流式連続工業窯炉に関する。Detailed Description of the Invention This invention employs a forced circulation method for atmospheric gas in the furnace, and improves hot gas circulation efficiency within the furnace, and [jet type] enables uniform heating or uniform cooling within the furnace. Concerning continuous industrial kiln furnaces.
従来から燃焼ガスの吸引循環方式を採用したものとして
、予熱帯、焼成帯および冷却等の各両側壁に互いに対向
して燃焼ガスの出入口を有する仕切壁を設け、かつ側壁
の外部に、冷却帯では送風機により冷空気を押込む吹出
しダクトを、焼成帯および予熱帯では吸引兼送風機によ
り熱せられた空気を集め、各ブロックに上記熱せられた
空気を噴出させる吹出しダクトをそれぞれ備えてなる部
分循環式工業窯炉がある(特公昭39−329時公報参
照)。この従来のものは、炉内ガスの循環を図るために
、互にい対向する仕切壁で区分された燃焼および温度調
節室のそれぞれに炉内のガスを吸引し、こ、から再び炉
内に上記燃焼ガスを送り、該燃焼ガスを炉内中央部を境
として対向する双方のブロック毎に局部的なループを描
くようにして循環させ、燃焼室における燃焼ガスの流れ
の方向が加熱または焼成物の進行方向と平行になるよう
にしたものである。Conventionally, a suction circulation method for combustion gas has been adopted, in which partition walls with combustion gas inlets and outlets facing each other are provided on both side walls of the preheating zone, firing zone, cooling zone, etc., and a cooling zone is provided outside the side walls. The partial circulation type is equipped with a blow-off duct that uses a blower to push cold air, and a blow-off duct that collects heated air using a suction and blower in the firing zone and preheating zone, and blows out the heated air to each block. There is an industrial kiln (see Special Publication No. 39-329). In order to circulate the gas inside the furnace, this conventional system sucks the gas inside the furnace into each combustion and temperature control chamber, which are divided by partition walls facing each other, and then returns it to the inside of the furnace. The above-mentioned combustion gas is sent, and the combustion gas is circulated in a local loop in each of the blocks facing each other with the center of the furnace as a boundary, so that the direction of the flow of the combustion gas in the combustion chamber is adjusted to the heating or firing rate. The direction of travel is parallel to the direction of travel.
このため、炉内の燃焼ガスの循環は同じレベルにあるガ
ス同士が水平方向に移動して循環するだけであり、炉内
上部および下部に位置する燃焼ガス同士の混合する機会
は極めて少なく、各ゾーンでの均一な攪拌が得られない
。また、燃焼ガスを各燃焼および温度調節室に吸引し、
該室から炉内へ再び燃焼ガスを吐出させるための手段も
単に燃焼ガスを循環させるだけの簡単なものであり、循
環効率上未だ十分でなく、このため前記燃焼および温度
調節室での燃焼ガスの吸引率が悪くその結果、燃焼ガス
循環回数も低下すJることゝなつていた。この発明は上
記の欠点を解消するためになされたもので、その目的と
するところは、予熱帯および冷却帯の両者およびそのい
ずれか一方において、炉内の同じ位置での上部と下部と
の温度差を7なくすと)もに炉内での熱ガスの攪拌を強
力に行ない、熱ガスの循環回数を増加させて熱ガス循環
効率の大巾な向上を図り、全体として均一な温度分布が
迅速に得られるようにした噴流式連続工業窯炉を一般に
提供することにある。以下、この発明の一実施例を図面
により説明する。第1図から第3図は連続工業窯炉にお
ける予熱帯Aの正面断面図、側面断面図および平面断面
図をそれぞれ示す。For this reason, the circulation of combustion gas in the furnace is simply that gases at the same level move horizontally and circulate, and there are extremely few opportunities for combustion gases located at the upper and lower parts of the furnace to mix with each other. Uniform stirring in the zone cannot be obtained. Also, the combustion gas is sucked into each combustion and temperature control chamber,
The means for discharging the combustion gas from the chamber into the furnace again is a simple one that simply circulates the combustion gas, but the circulation efficiency is still insufficient, so the combustion gas in the combustion and temperature control chamber is As a result, the number of circulations of the combustion gas decreases. This invention was made in order to eliminate the above-mentioned drawbacks, and its purpose is to increase the temperature of the upper and lower parts at the same position in the furnace in both the pre-heating zone and the cooling zone, or in either one of them. By eliminating the difference by 7), the hot gas in the furnace is strongly stirred, the number of times the hot gas is circulated is increased, and the hot gas circulation efficiency is greatly improved, resulting in a uniform temperature distribution as a whole. An object of the present invention is to generally provide a jet-type continuous industrial kiln that can be obtained. An embodiment of the present invention will be described below with reference to the drawings. 1 to 3 show a front sectional view, a side sectional view, and a plan sectional view, respectively, of a preheating zone A in a continuous industrial kiln.
1は炉を構成する左右の側壁、2は炉の天井部、3は台
車、4は炉内をそれぞれ示す。1 represents the left and right side walls of the furnace, 2 represents the ceiling of the furnace, 3 represents the cart, and 4 represents the inside of the furnace.
5は両側壁1,1に縦方向に沿つて設けた閉空間の袖室
で、その頂部5aは炉の天井部2の近傍に達する高さと
して、その底部5bは炉内4の下部すなわち台車3の上
面3aにほS゛匹敵する深さに形成する。Reference numeral 5 denotes a closed space armhole provided vertically along both side walls 1, 1, the top part 5a of which is high enough to reach near the ceiling part 2 of the furnace, and the bottom part 5b of which is located at the lower part of the furnace interior 4, that is, the trolley. It is formed to a depth approximately comparable to the upper surface 3a of No.3.
側壁1内に設置する袖室5は第3図示の如く、その左右
が互いに千鳥状となる如く配設する。このように袖室5
は千鳥状に配設することとしたのは、炉内4の天井部2
の高温熱ガスを袖室5の上部に設けた後記する吸引孔6
を介して袖室5内に導き、この袖室5内に導かれた高温
熱ガスを直接用いるかまたは外気と攪拌して熱ガスとな
し、袖室5の下部に設けた後記する吹出し孔7から後記
する強制循環ファン9またはインゼクター8を介して上
記熱ガスを強制的に吹出し、該吹出し後の熱ガスを対向
する側壁1に向つて吹付けると相手の側壁1に当つた熱
ガスはその側壁に沿つて上昇し、さらに炉の天井部2に
達し、該天井部に沿つて送られてくる炉内4の熱ガスが
再度袖室の吸引孔6を介して袖室5内に強制的に吸引さ
れ、こうして各袖室毎にガスを一方向に強力に旋回させ
、該袖室と平面千鳥状に対向する袖室とは.それぞれ全
く逆方向に熱ガスが旋回し、予熱帯の全体に亘り、各袖
室ごとに交互に熱ガスの旋回流が逆向きとなり、隣接す
る旋回ガス流によつてガスの流れが互いに打消されるこ
とのないよう各袖室において炉内上下部の熱ガスが十分
に攪拌され!るようにするためである。6は袖室5の内
側上部に、炉巾方向の真横に向けて設けた吸引孔で、第
2〜3図に示す如く例えば6ケの孔を設ける。The sleeve chambers 5 installed in the side wall 1 are arranged so that the left and right sides thereof are staggered with respect to each other, as shown in the third figure. In this way, sleeve room 5
We decided to arrange them in a staggered manner on the ceiling 2 of the furnace interior 4.
A suction hole 6, which will be described later, is provided in the upper part of the sleeve chamber 5 to supply high-temperature gas.
The high-temperature hot gas introduced into the sleeve chamber 5 is used directly or stirred with outside air to form a hot gas, and a blow-off hole 7 (described later) is provided at the lower part of the sleeve chamber 5. When the hot gas is forcibly blown out through a forced circulation fan 9 or an injector 8, which will be described later, and the hot gas after blowing out is blown toward the opposing side wall 1, the hot gas hitting the opposing side wall 1 is The hot gas in the furnace 4 that rises along the side wall and reaches the ceiling 2 of the furnace and is sent along the ceiling is again forced into the sleeve chamber 5 through the suction hole 6 in the sleeve chamber. In this way, the gas is strongly swirled in one direction in each arm chamber, and the arm chambers facing the arm chamber in a staggered plane are... The hot gas swirls in completely opposite directions, and throughout the preheating zone, the swirling flows of hot gas alternate in opposite directions in each sleeve chamber, and the gas flows cancel each other out by adjacent swirling gas flows. The hot gas in the upper and lower parts of the furnace is sufficiently stirred in each arm chamber to prevent This is to ensure that Reference numeral 6 denotes suction holes provided in the upper part of the inner side of the sleeve chamber 5, facing right sideways in the oven width direction, and as shown in FIGS. 2 and 3, for example, six holes are provided.
7は袖室5の内側下部すなわち台車3の上面と同じ高さ
かそれよりも上の位置に、炉巾方向の真横にク向けて設
けた吹出し孔で、第1図および第3図に示す如く例えば
2ケの孔を設ける。Reference numeral 7 denotes a blow-off hole provided at the inner lower part of the sleeve chamber 5, that is, at a position at or above the top surface of the trolley 3, facing directly across from the furnace width, as shown in FIGS. 1 and 3. For example, two holes are provided.
8は袖室5の上部すなわち吸引孔6よりも若干下方の位
置に、垂直下方に向けて設置したインゼクターで、該イ
ンゼクターのノズル8″の先端は吸引孔6よりも下方に
位置している。8 is an injector installed vertically downward at the upper part of the sleeve chamber 5, that is, slightly below the suction hole 6, and the tip of the nozzle 8'' of the injector is located below the suction hole 6. There is.
インゼクター8のノズル8″の断面形状は第4図aに示
す如く、先端部よりも手前が一番細く、そこから先は再
び拡がるいわゆる末広ノズルの形状をなしている。イン
ゼクター8の先端部には、第4図bに示す如く耐火レン
ガ製のディフューザー10が取付けられており、単にイ
ンゼクター8による噴射力だけでなく吸引孔6およびそ
の付近の袖室5内をデイフユーフザー10によつて積極
的に減圧状態となし、吸引力の一層の増大を図るように
している。インゼクター8内を通るジェット気流は、外
気もしくは炉内の排ガスまたはこれら両者の混合ガスを
インゼクター8内に通すことによつて得られる。第5図
はインゼクター8に代えて耐熱性の強制循環ファン9を
設置した場合を示す。The cross-sectional shape of the nozzle 8'' of the injector 8 is, as shown in FIG. As shown in FIG. 4b, a diffuser 10 made of refractory brick is attached to the section, and the diffuser 10 not only uses the injection force of the injector 8 but also the suction hole 6 and the inside of the sleeve chamber 5 in the vicinity. The pressure is actively reduced to further increase the suction power.The jet stream passing through the injector 8 passes outside air, exhaust gas in the furnace, or a mixture of both into the injector 8. FIG. 5 shows a case where a heat-resistant forced circulation fan 9 is installed in place of the injector 8.
この強制循環ファン9は、プロペラ式の軸流方式を採用
することによつて満足される。次に第6図は冷却帯Bの
両側壁1,1に形成し・た袖室5にインゼクター8を設
置した場合を示す正面図である。This forced circulation fan 9 is satisfied by adopting a propeller type axial flow system. Next, FIG. 6 is a front view showing the case where the injector 8 is installed in the sleeve chamber 5 formed on both side walls 1, 1 of the cooling zone B.
袖室の配列、インゼクターの取付け方向等は予熱帯Aの
場合に比べ特に変るものではないが、袖室5の下部に形
成する吹出し孔7が冷却効果を高めるために上下方向に
何段かに分けた点で異なる。実施例
予熱帯の炉側袖室への熱ガス吸引孔を12CknW×1
39W$LH×6ケ(面積:0.10008イ)、炉側
壁内袖室より炉内への熱ガス吹出し孔を120wrmW
×2757TUnH×2ケ(面積:0.06600イ)
とし、インゼクターのノズルからのジェット気流を温度
300℃、風量107T1/分(At3OO℃)、ノズ
ル前静風圧を240TmH20(At3OO℃)とした
場合、炉内の天井部の熱ガス温度700℃、900℃お
よび1100℃の各熱ガス吸引関係を測定した結果、炉
内天井部の熱ガス吸引量、混合ガス量および混合ガスの
炉内吹込み速度、インゼクターの吸引率がいずれも増加
し、しかも熱ガス循環回数も増加することが判つた。The arrangement of the sleeve chambers, the mounting direction of the injector, etc. are not particularly different from those of the preheating zone A, but the blow-off holes 7 formed at the bottom of the sleeve chamber 5 are arranged in several stages in the vertical direction to enhance the cooling effect. It differs in that it is divided into Example The hot gas suction hole to the furnace side sleeve room of the preheating zone was 12CknW x 1.
39W$LH x 6 pieces (area: 0.10008㎡), 120wrmW hot gas blowout hole into the furnace from the sleeve chamber in the furnace side wall
×2757TUnH×2 pieces (area: 0.06600 i)
If the jet air flow from the injector nozzle has a temperature of 300°C, an air flow rate of 107 T1/min (At3OO°C), and a static air pressure in front of the nozzle of 240 TmH20 (At3OO°C), the hot gas temperature at the ceiling in the furnace is 700°C, As a result of measuring the hot gas suction relationship at 900°C and 1100°C, the amount of hot gas suctioned into the ceiling of the furnace, the amount of mixed gas, the speed of blowing mixed gas into the furnace, and the suction rate of the injector all increased. Furthermore, it was found that the number of hot gas circulations also increased.
インゼクターの吸引率および熱ガス循環回数の増加に伴
ない、炉内の上下部において熱ガスの強制的攪拌が行な
われ、均一な温度の雰囲気が迅速に得られることが判つ
た。この発明は上記の説明から判る通り、連続工業窯炉
の予熱帯および冷却帯の両者またはいずれか一方の炉体
の両側壁に、平面千鳥状となる如く袖室を非連続的に配
設し、該各袖室はその上部に炉巾方向に向けて炉内上部
と連通する複数個の吸引孔を形成し、各袖室の下部には
炉巾方向に向けて炉内下部と連通する複数個の吹出し孔
をそれぞれ形成し、かつ前記袖室内の上部に、下向きの
強制循環ファンおよびまたはインゼクターを設けたので
、吸引孔および該吸引孔付近の袖室内を積極的に減圧状
態となし、この減圧状態と袖室内での強制循環ファンお
よびまたはインゼクターによる噴射力とか相俟つて吸引
力を一層増大させ、袖室内でジェット気流と吸引熱ガス
とをよく攪拌して均一温度の熱ガスを得ることができ、
この熱ガスが袖室下部の吹出し孔から炉内下部に炉巾方
向に向けて強力に吹出され、相手の側壁に当り、該側壁
に沿つて前記熱ガスと)もに炉内周囲の熱ガスを捲込み
ながら上昇し、これが炉内天井部に達し、炉内天井部に
沿つて旋回するガス流を前記吸引孔に再び吸引し、順次
上記運動を繰り返し各袖室において同一方向の強力な旋
回流が得られることとなる。It was found that as the suction rate of the injector and the number of hot gas circulations increased, the hot gas was forcibly stirred in the upper and lower parts of the furnace, and an atmosphere with a uniform temperature could be quickly obtained. As can be seen from the above description, this invention comprises discontinuously disposing sleeve chambers in a staggered plane on both side walls of the furnace body of both or one of the preheating zone and the cooling zone of a continuous industrial kiln. , each sleeve chamber has a plurality of suction holes formed in its upper part that communicate with the upper part of the furnace in the direction of the furnace width, and a plurality of suction holes that communicate with the lower part of the furnace in the direction of the furnace width in the lower part of each sleeve chamber. Since each of the air outlet holes is formed, and a downward forced circulation fan and/or injector is provided at the upper part of the sleeve chamber, the suction hole and the sleeve chamber near the suction hole are actively depressurized. This reduced pressure state, together with the forced circulation fan in the sleeve chamber and the injection force from the injector, further increases the suction force, and thoroughly stirs the jet stream and the hot suction gas in the sleeve chamber to produce hot gas at a uniform temperature. you can get
This hot gas is strongly blown out from the blow-off hole in the lower part of the sleeve chamber toward the lower part of the furnace in the width direction of the furnace, hits the other side wall, and along the side wall, both the hot gas and the hot gas around the inside of the furnace are blown out. The gas stream rises while being rolled in, reaches the ceiling of the furnace, and the gas flow swirling along the ceiling of the furnace is sucked into the suction hole again, and the above movement is repeated one after another, creating a strong swirl in the same direction in each sleeve chamber. This will result in a flow.
また各袖室は両側壁に平面千鳥状となる如く配設されて
いるために、平面千鳥状に対向する袖室同士での旋回ガ
ス流は互いに逆向きに旋回すること)なり、予熱帯およ
び冷却帯の両者またはいずれか一方のゾーンにおいて、
炉内上下部の温度差がなく均一な雰囲気が得られ、予熱
および冷却効果を一層高めることができる。従つた炉内
での熱ガス循環効率の大巾な向上が期待でき特に循環熱
ガス吹出し孔からの強力な熱ガス噴出力を利用してホッ
トポイントを炉内中央下部即ち台車上に積載した装入製
品群の中央下部に到達せしめて兎角低熱となり易い部分
の昇熱を図ることができるという従来にない特有の効果
を奏する。In addition, since the arm chambers are arranged in a staggered plane on both side walls, the swirling gas flow in the arm chambers facing each other in a staggered plane swirls in opposite directions. In either or both cooling zones,
A uniform atmosphere is obtained with no temperature difference between the upper and lower parts of the furnace, and the preheating and cooling effects can be further enhanced. Therefore, it is expected that the hot gas circulation efficiency within the furnace will be greatly improved, and in particular, a system in which the hot point is mounted in the central lower part of the furnace, that is, on a trolley, by utilizing the powerful hot gas jetting force from the circulating hot gas blowout hole. It has a unique effect that has not been seen before in that it can reach the lower center of the incoming product group and raise the heat in the area that is likely to have a low fever.
図面はこの発明の一実施例を示し、第1図は予熱帯の正
面断面図、第2図はその側面断面図、第3図はその平面
断面図、第4図aはインゼクターノズルの断面図、第4
図bはディフューザーの断面図、第5図は強制循環ファ
ンを設置した場合の正面断面図、第6図は冷却帯の正面
断面図てある。
1・・・・・・側壁、2・・・・・・天井部、4・・・
・・・炉内、5・・・・・袖室、6・・・・・・吸引孔
、7・・・・・・吹出し孔、8・・・・インゼクター、
9・・・・・・強制循環ファン。The drawings show an embodiment of the present invention, in which Fig. 1 is a front sectional view of the preheating zone, Fig. 2 is a side sectional view thereof, Fig. 3 is a plan sectional view thereof, and Fig. 4a is a sectional view of the injector nozzle. Figure, 4th
Figure b is a sectional view of the diffuser, Figure 5 is a front sectional view when a forced circulation fan is installed, and Figure 6 is a front sectional view of the cooling zone. 1...Side wall, 2...Ceiling, 4...
...Furnace interior, 5...Sleeve chamber, 6...Suction hole, 7...Blowout hole, 8...Injector,
9... Forced circulation fan.
Claims (1)
ずれか一方の炉体の両側壁に、平面千鳥状となる如く袖
室を非連続的に配設し、該各袖室はその上部に炉巾方向
に向けて炉内上部と連通する複数個の吸引孔を形成し、
各袖室の下部には炉巾方向に向けて炉内下部と連通する
複数個の吹出し孔をそれぞれ形成し、かつ前記袖室内の
上部に、下向きの強制循環ファンおよびまたはインゼク
ターを設けたことを特徴とする噴流式連続工業窯炉。1. In a continuous industrial kiln, sleeve chambers are arranged discontinuously on both sides of the furnace body of both the pre-heating zone and the cooling zone, or either one of them, so as to form a staggered planar pattern, and each of the sleeve chambers is disposed in the upper part of the furnace body. Forming multiple suction holes that communicate with the upper part of the furnace in the width direction of the furnace,
A plurality of blow-off holes communicating with the lower part of the furnace in the width direction of the furnace are formed in the lower part of each sleeve chamber, and a downward forced circulation fan and/or an injector are provided in the upper part of the sleeve chamber. A jet-type continuous industrial kiln featuring:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12309881A JPS6050269B2 (en) | 1981-08-07 | 1981-08-07 | Jet flow continuous industrial kiln |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12309881A JPS6050269B2 (en) | 1981-08-07 | 1981-08-07 | Jet flow continuous industrial kiln |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5824782A JPS5824782A (en) | 1983-02-14 |
JPS6050269B2 true JPS6050269B2 (en) | 1985-11-07 |
Family
ID=14852147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12309881A Expired JPS6050269B2 (en) | 1981-08-07 | 1981-08-07 | Jet flow continuous industrial kiln |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6050269B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5402279B2 (en) | 2008-06-27 | 2014-01-29 | 株式会社リコー | Electrophotographic photoreceptor, method for producing the same, and image forming apparatus using the same |
-
1981
- 1981-08-07 JP JP12309881A patent/JPS6050269B2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5824782A (en) | 1983-02-14 |
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