JPS604638A - Friction material - Google Patents

Friction material

Info

Publication number
JPS604638A
JPS604638A JP11341683A JP11341683A JPS604638A JP S604638 A JPS604638 A JP S604638A JP 11341683 A JP11341683 A JP 11341683A JP 11341683 A JP11341683 A JP 11341683A JP S604638 A JPS604638 A JP S604638A
Authority
JP
Japan
Prior art keywords
fibers
pbo
glass
bonding agent
friction material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11341683A
Other languages
Japanese (ja)
Inventor
Mitsuhiro Inoue
光弘 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP11341683A priority Critical patent/JPS604638A/en
Publication of JPS604638A publication Critical patent/JPS604638A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/025Compositions based on an organic binder
    • F16D69/026Compositions based on an organic binder containing fibres

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Braking Arrangements (AREA)

Abstract

PURPOSE:To prevent frictional vibration by using as glass component glass fibers mixed with PbO, being formed by the use of a bonding agent, and thereby enhancing the initial frictional coefficient. CONSTITUTION:The PbO content in proportion to glass fibers used as frictional material shall preferably range 5-40wt%. In order to make the glass fibrous mixed with PbO, a spinning method with a platinum nozzle may be used to yield long fibers, or a blow-off method to yield short fibers. When the fibers obtained are to be hardened, merely a bonding agnet may be used, or the fibers may be processed into thread or cloth prior to application of bonding agent, wherein a thermo-hardening resin or rubber should be used as a bonding agent. One of the methods of forming into products is such that the material is mixed together in a V-type blender to be followed by pressurization and heating.

Description

【発明の詳細な説明】 本発明に摩擦物性の丁′ぐnた車輛、産条伎扱寺の摩擦
材たとえば、りI」車用ブレーキシュー。
DETAILED DESCRIPTION OF THE INVENTION The present invention provides friction materials for vehicles, such as brake shoes for vehicles, which have excellent frictional properties.

自動車用ディスクバンド、ブレーキクイニング、クフッ
テ7エーシ/グ寺に関するものでめ9゜Q’iVC自動
車用クフッテりェーシングに最適な摩擦材KN給するも
のである。
This product is related to automobile disc bands, brake linings, and KHUTTE 7A/G temples, and provides a friction material KN that is most suitable for KHUTTE casings for VC cars.

従来の摩擦材は一般にアスベスト?]l−基材とし、こ
A?j結甘材せ所属形状に成形して用いらtしる。
Are conventional friction materials generally made of asbestos? ] L-Base material, this A? J) Use the sweetener by molding it into the desired shape.

し刀・しこのアスベスト基材の摩擦材は七のM!造工程
やI!#擦使用時にアスベスト粉塵か発生し、健康上M
沓と芒nている。そこでアスベストに代わる材料の探索
か絖けら扛、カフス繊維に王丞材としたカンス繊維糸牟
擦′@か一部芙用に惧ぜらtLるようKlりてきた。
The asbestos-based friction material of the sword and sword is M of 7! Manufacturing process and I! #Asbestos dust is generated when using scrubbing, which is harmful to health.
There are shoes and awns. Therefore, I started searching for a material to replace asbestos, and I was concerned about using canvas fiber threads made of cotton fibers for cufflinks.

このガフス柩維系皐踪材は骨格淘戚材としてカラス繊維
【用いることにより必襞強嵐【侍ている0又摩擦材はカ
ラス繊維の他Vc粕台剤が不可欠で他に各種無機、肩機
光横材、金属粉や金属線の添加が有効なことは公知であ
る。
This gaffus coffin fiber-based material is made of glass fiber as a skeleton material. It is known that the addition of mechanical cross members, metal powder, or metal wire is effective.

しかしこのガラス系摩擦材の欠点としては摩擦係数の低
さく特に初期摩擦係数)、摩擦倣動(自動車用クシツテ
フエーシングの揚台はシャダーと呼はnる振動やブレー
キの場合は鳴きとして表わnる。)か起夕易い欠点がめ
った。
However, the disadvantages of this glass-based friction material are that it has a low coefficient of friction (especially the initial coefficient of friction), and frictional motion (the lifting platform of automobile facings is known as shudder), which manifests itself as vibrations and squeal in the case of brakes. (Wanru.) or has a flaw that is easy to wake up.

そこで本発明省はカフス繊維のガラス取分によって摩擦
特性葡改良できないかと種々枳討した結果、ガフス底分
としてPbOを配付したカフス繊維に結付材で成形した
摩擦材が初期摩擬係数や摩擦振動特性、摩耗等に丁ぐn
ることに見いたした。
Therefore, the Ministry of the Invention conducted various studies to see if it was possible to improve the frictional properties by adding glass to the cuff fibers. As a result, we found that a friction material made by molding cuff fibers with PbO as the bottom part of the guffs with a binder was found to improve the initial coefficient of friction and friction. Good for vibration characteristics, wear, etc.
I saw something special.

従来のガンス繊維糸岸振材に1史用するカラスはEカフ
スが王でめった。Eガラスは一紙′的にS jug 、
ALOs 、CaO,MgO,ByOn 、小ルのNa
n07))らなる。本発明に用いらnるPbO〒配付し
たカフスはカフス成分としてSignとPbOとか丞本
的に配付式nていnは本発明の効果eゴ発揮さnる。そ
して目的に応じてB103 やAt)mum才配台配付
もよいし、CaOやN a * 0 、 K lO%に
配付してもよい。好ましくはEカフスやAガラスにPb
Oに配付したカフスか用いらnる0またPbOに配付し
て繊維化するにあたりPbOか40 wt %孕越える
とカフスの融点か下が9って、pboの配せiとしては
5wt %〜40wt%の範囲が好ましい0 ′ PbO孕配甘しせカフスに繊維化するには 白金のノズ
ルから紡糸する方法ですに繊維にしてもよいし、吹き飛
し法で短繊維1tCしてもよい0稙維の径は0.1μ〜
20μが適当であるが好ましくは2μ〜16μかよい0
短繊維の場せは繊維径が一足でないか平均径のことてい
90紡糸した繊維や吹き飛はさ扛た繊維χその葦ま結付
材で硬化芒せてもよいし、糸や織布等に加工して結付拐
で映化さゼてもよい。
The crow that is used for the conventional Gance fiber Itogishibori materials is the king of E-cuffs. E glass is simply S jug,
ALOs, CaO, MgO, ByOn, small amount of Na
n07)). The cuffs used in the present invention are distributed with PbO and Sign and PbO are used as cuff components, and the effect of the present invention is exhibited by the distribution formula. Depending on the purpose, it may be distributed to B103 or At)mum, or it may be distributed to CaO, N a * 0, or K lO%. Preferably Pb on E-cuffs and A-glass.
If the cufflinks distributed to O are used, the melting point of the cufflinks will be 9, and the melting point of the cufflinks will be 5wt% to 40wt if PbO exceeds 40wt% when distributed to PbO and fiberized. The preferable range is 0'.To make PbO sweetened cufflinks into fibers, it can be made into fibers by spinning from a platinum nozzle, or it can be made into short fibers by a blow-off method. The fiber diameter is 0.1 μ~
20μ is appropriate, but preferably 2μ to 16μ.
For short fibers, the fiber diameter may be less than one inch or the average diameter may be 90 spun fibers or blown-away fibers, which may be hardened with a reed binding material, or may be made of yarn, woven fabric, etc. It may be processed into a movie and made into a movie.

結付材としては熱蛸化牲づ創)j寵やゴムか過している
。熱硬化性樹脂としてはフェノール11t1脂。
As a binding material, it is used as a heat-resistant material or rubber. The thermosetting resin is phenol 11t1 fat.

メ7ミン樹脂、フェノールメンミン便脂等が単独あるい
は併用1−ることが好ましいO又ゴムとしてはNBRや
SBRか好ましい0また摩擦材の鉤1!11ニオ向上さ
せるために独々の金属や光填拐γカフス懺維とともに用
いることもできる。
It is preferable to use me7min resin, phenol memmin stool fat, etc. alone or in combination. Also, as the rubber, NBR or SBR is preferable. It can also be used with photo-filled gamma cuff fibers.

成形法としてVプレンダやヘンシェルミキサー、ニーダ
−等で各極材料に開封してカロ圧)JD熱成形してもよ
いし、長繊維に尤てん剤に混練しグこゴムγ何増した俊
釡型内で成形しても工い0つさ゛に実施例について説明
丁oO 実施例1 SiCL 54wt%、 Al *Os 15 wt%
、Ca017wt% 、 iVlgo 5 wt%、 
Btus 8 wt%、 Na*U O,6wt%その
11iJI]−4wt% よりなるEカフスとPbU葡
奄気炉で溶融混合して1′Eったカフスτ火炎による吠
さ飛ばしで短繊維に作った。カフス中のPbOの割付f
f11wt%、2.5wt%、 5 wt%、 10 
wt%、 2 D we%、 50 we%、 40 
wL%、 50 wt%、60wt%と9匈知の平均直
径5μ短繊維に作っ1こ、これに用いてF8[;の゛方
法でクノソナノエーシノグπrト製し/こ○ 短繊維60嵐電部、スフ31]jjf量郡に均−rtt
混台し、ついでカーティングマシンrtかりてワエプπ
r「す、このウェブ85厘駕都V(ヌゴしてカシュー殻
油熱級化物の耐厚耗紛τIS嵐蔗部分i又した故コンデ
ンサーVCカムげスノイバーにr1ジ。
As a molding method, each electrode material may be opened using a V-blender, Henschel mixer, kneader, etc. and then thermoformed (JD), or it may be kneaded with a thickening agent into long fibers to form a guco rubber γ. Example 1: SiCL 54 wt%, Al *Os 15 wt%
, Ca017wt%, iVlgo5wt%,
E cuffs made of Btus 8 wt%, Na*U O, 6 wt% 11iJI]-4 wt%, and PbU cuffs melted and mixed in an air furnace and made into short fibers by blowing with τ flame. Ta. PbO allocation f in cufflinks
f11wt%, 2.5wt%, 5wt%, 10
wt%, 2D we%, 50 we%, 40
WL%, 50 wt%, 60 wt% and 9 pieces were made into short fibers with an average diameter of 5μ, and using this, the short fibers were made using the F8 method to produce 60 pieces of short fibers. Denbu, Sufu 31] JJF quantity county uniform-rtt
Mixed machines, then turned on the carting machine RT and started waeppi
``This web is 85 years old, and the wear-resistant powder of thermally graded cashew shell oil τIS storm part i was also added to the late condenser VC cam and snow bar.

このスンイバー葡梢紡惚によジ煉りオかり直往2、5 
mn+の単糸とした。次にこの単糸2本とは径016f
f1mの直鍮勝1本に撚り忙力1えてヤーンとした0こ
のヤーンにメノミン1η(脂πヤーンに対して20皿量
%VCなるように宮しして刊眉妊せロープ覧得た。
This sunniba grape tree spinner is the first time to go to the gym 2, 5
It was made into a mn+ single yarn. Next, these two single yarns have a diameter of 016f.
I twisted one piece of straight brass of f1m and made it into a yarn by adding 1 yen to the yarn.The yarn was made with 1η of menomin (20% VC compared to the fat π yarn), and the rope was made into a yarn.

次に前1己で得たロー1才6本甘ぜて内径160φ外径
200φVc巻き常流のブレスでタブレット【倚f’(
oこのタブレット葡150±5℃で加熱加圧成形孕行い
その俊脱定寸2に磯掘刀1工、表l1119十摩した俊
K 180℃で4時間熱処珪してクフノテフェーシング
とした。
Next, I wrapped the 6 rows of 1 year old that I had obtained in the previous one and wound them with an inner diameter of 160φ and an outer diameter of 200φVc, and used a regular breather to make a tablet [倚f'(
o This tablet was heated and pressure molded at 150±5°C, and then it was made into a Kufunote facing by heat treatment at 180°C for 4 hours. .

比較移り1 E S tO* 84 wt %、At mO315wt 
%+ CaO17wt’!’o 、Mg05 w t 
%、Btus 8 wt %、Nan00.6 wt%
 。
Comparison transfer 1 E S tO* 84 wt%, At mO315wt
%+ CaO17wt'! 'o, Mg05 wt
%, Btus 8 wt%, Nan00.6 wt%
.

ψ その他0.4wt%よりlるEガンスτ人員による吠@
飛(ゴしで平均直径5μの短撒維娑[1・つ7こ0この
ガフス短繊維オ実廁例1と同じ刀;云−Cクノソチ7エ
ーシングン得た0 図に実施例1と比戟例1の卑捺峙性オボ丁0初期摩擦係
献は慣性式ダイナモメータによって得たもので自動車用
としては0,6以上か安来さnる0シヤダー物性は試r
「クフッチフエーシング會乗用車に取りつけシャダー振
動の加速度として測定したものである0図にボTように
本発明のPbOk配付したカフス繊維は従来のカフス繊
維に戟べ丁ぐれていることかわかる。%にガノス中のP
bOの含有量が5wt%以上で効果が才 〈実用的にはinかしかった。
ψ Other than 0.4wt% E Guns τ by personnel @
The short fibers with an average diameter of 5μ were obtained using the same method as in Example 1; the figure shows a comparison with Example 1. The initial frictional friction coefficient in Example 1 was obtained using an inertial dynamometer.
As shown in Figure 0, which was measured as the acceleration of the shudder vibration attached to a passenger car, it can be seen that the cuff fibers coated with PbOk of the present invention are far superior to conventional cuff fibers. P in Ganos in %
When the content of bO is 5 wt% or more, the effect is excellent (which was difficult in practical terms).

【図面の簡単な説明】[Brief explanation of the drawing]

区間は不発明の実施例と比較物の時性〒ボ丁グンフであ
る。
The interval is the temporality of the non-invented embodiment and the comparative object.

Claims (1)

【特許請求の範囲】 1、 ガラス取分としてPbOに自己せしたカンス繊維
葡結せ剤で成形し几ことχ特徴とする摩擦材。 2、カラス線維か吹き飛はし法によって1′トらノした
カフス繊維でめる狩if KN ’$、の軛囲第1項記
載の摩擦材。 3、M台材が熱映化性樹脂でめる吋劇−氷の軛囲第1項
又は第2項記載の摩擦材。 4、結せ材がゴムである吋軒請求の軛曲第1項又は第2
項記載の摩擦材。
[Scope of Claims] 1. A friction material characterized by being molded with a binding agent made of sugar fibers self-adhered to PbO as a glass fraction. 2. The friction material according to item 1, which is made of cuff fibers made from cuff fibers made by using cuff fibers or cuff fibers cut by the blow-off method. 3. The friction material according to item 1 or 2, in which the M base material is made of a heat-transformable resin. 4. Paragraph 1 or 2 of the yoke of the Wuxuan claim where the tying material is rubber.
Friction material described in section.
JP11341683A 1983-06-23 1983-06-23 Friction material Pending JPS604638A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11341683A JPS604638A (en) 1983-06-23 1983-06-23 Friction material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11341683A JPS604638A (en) 1983-06-23 1983-06-23 Friction material

Publications (1)

Publication Number Publication Date
JPS604638A true JPS604638A (en) 1985-01-11

Family

ID=14611699

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11341683A Pending JPS604638A (en) 1983-06-23 1983-06-23 Friction material

Country Status (1)

Country Link
JP (1) JPS604638A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979268A (en) * 2017-06-08 2017-07-25 海安县东洋通达汽车配件有限公司 A kind of automobile friction

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5774379A (en) * 1980-08-29 1982-05-10 Borg Warner Asbestos-free friction material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5774379A (en) * 1980-08-29 1982-05-10 Borg Warner Asbestos-free friction material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979268A (en) * 2017-06-08 2017-07-25 海安县东洋通达汽车配件有限公司 A kind of automobile friction

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