JPS6043426B2 - Glazing inhibitor and its usage - Google Patents

Glazing inhibitor and its usage

Info

Publication number
JPS6043426B2
JPS6043426B2 JP7708176A JP7708176A JPS6043426B2 JP S6043426 B2 JPS6043426 B2 JP S6043426B2 JP 7708176 A JP7708176 A JP 7708176A JP 7708176 A JP7708176 A JP 7708176A JP S6043426 B2 JPS6043426 B2 JP S6043426B2
Authority
JP
Japan
Prior art keywords
plating
inhibitor
coating layer
water
plating inhibitor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP7708176A
Other languages
Japanese (ja)
Other versions
JPS533928A (en
Inventor
浩一 土居
喜一郎 片山
純一 小手川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP7708176A priority Critical patent/JPS6043426B2/en
Publication of JPS533928A publication Critical patent/JPS533928A/en
Publication of JPS6043426B2 publication Critical patent/JPS6043426B2/en
Expired legal-status Critical Current

Links

Description

【発明の詳細な説明】 本発明は亜鉛、アルミニウム、アルミニウム−亜鉛合金
、錫、錫−鉛合金などの合属を鋼板の片面に溶融めつき
するに際し、溶融めつきされない非めつき面に溶融金属
が付着するのを防止するためのめつき阻止剤及びこのめ
つき阻止剤の使用方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION When melt-plating composite metals such as zinc, aluminum, aluminum-zinc alloy, tin, and tin-lead alloy onto one side of a steel plate, the present invention provides a method for melt-plating metals such as zinc, aluminum, aluminum-zinc alloy, tin, and tin-lead alloy onto one side of a steel plate. The present invention relates to an anti-plating agent for preventing metal adhesion and a method of using the anti-plating agent.

一般に片面溶融めつき鋼板を製造する場合には、鋼板の
片面にめつき阻止剤を塗布し、このめつき阻止剤を片面
に塗布された鋼板を溶融めつき洛中に浸漬せしめること
によつてめつき阻止剤が塗布された鋼板面以外の鋼板面
に溶融金属を付着せしめて片面溶融めつき鋼板を製造し
ており、このような片面溶融めつき鋼板の製造用に使用
するめつき阻止剤としては種々のものが提案されていノ
る。
Generally, when producing a single-sided hot-dip galvanized steel plate, a galvanizing agent is applied to one side of the steel plate, and the steel plate coated with the galvanizing agent on one side is immersed in a hot galvanizing solution. Single-sided hot-dip galvanized steel sheets are manufactured by attaching molten metal to the steel sheet surface other than the steel plate surface coated with the galvanic metal. Various methods have been proposed.

例えば特公昭39−711訝において水ガラスより成る
めつき阻止剤が、また特公昭42−24966号におい
てはリン酸塩溶液より成るめつき阻止剤が提案されてい
るが、こられの先行技術について本発明者らは種々検討
の結果、これらのめつき阻止剤はめつき阻止効果はかな
りのものであるが、以下に列挙すべき問題点があること
を確認した。
For example, a plating inhibitor made of water glass was proposed in Japanese Patent Publication No. 39-711, and a plating inhibitor made of a phosphate solution was proposed in Japanese Patent Publication No. 42-24966. As a result of various studies, the present inventors have confirmed that although these anti-plating agents have a considerable anti-plating effect, they have the following problems.

すなわち、水ガラスより成るめつき阻止剤は、(1)濃
度が高いためあるいは塗布が不均一になるため、めつき
阻止効果を高めるために厚く塗布すると溶融めつき浴に
このめつき阻止剤を塗布した鋼板を浸漬する前の乾燥工
程てめつき阻止剤に“泡ふぎの現象が生じ、その結果こ
の“゜泡ふぎが発生しためつき阻止剤が塗布された鋼板
を溶融めつき浴に浸漬すると、“泡ふぎ部分に物理的な
めつき金属付着現象が認められる(2)乾燥過程及び溶
融めつき浴通過過程において付与される熱でガラス質の
緻密な被覆層を形成するためこの被覆層の除去が極めて
困難であるなどの欠点があり、またリン酸塩溶液より成
るめつき阻止剤は(1)熱的に不安定な化合物が多く、
このため熱的に分解し易い(2)銅板の非めつき面に塗
布された後に乾燥過程及び溶融めつき溶通過過程におい
てデフレクタロールなどのロールによりその進行方向を
変更される際に被覆層が損傷してその損傷した部分より
被覆層が剥離してめつき金属の付着が生ずるなど不安定
要素が多い欠点があることを確認した。
In other words, the anti-glaze agent made of water glass is: (1) Because the concentration is high or the coating is uneven, if it is applied thickly to enhance the anti-glazing effect, the anti-glazing agent may be applied to the molten coating bath. During the drying process before immersing the coated steel plate, a phenomenon of ``foaming'' occurs in the plating inhibitor, and as a result, the steel plate coated with the glazing inhibitor is immersed in a hot melting bath. As a result, "a physical plating metal adhesion phenomenon is observed in the foam part. (2) Because a dense glassy coating layer is formed by the heat applied during the drying process and the process of passing through the molten plating bath, this coating layer is It has drawbacks such as being extremely difficult to remove, and plating inhibitors made of phosphate solutions (1) contain many thermally unstable compounds;
Therefore, it is easily decomposed thermally (2) After being applied to the non-plated surface of the copper plate, the coating layer is changed in its traveling direction by a roll such as a deflector roll during the drying process and melting process of melting. It was confirmed that there are many unstable factors such as damage and the coating layer peeling off from the damaged area and adhesion of plated metal.

本発明者らは片面溶融めつき鋼板製造上の問題点をベー
スとして、上記した如き欠点を除去するためにめつき阻
止剤としては次に列挙する如き特性が要求されることを
見出した。
The present inventors have found, based on the problems encountered in the production of single-sided hot-dip galvanized steel sheets, that a plating inhibitor is required to have the following properties in order to eliminate the above-mentioned drawbacks.

すなわち、(1)めつき金属の付着を完全に阻止し得る
こと(2)めつき阻止剤によつて形成される被覆層が熱
的に安定で且つ非酸化性の雰囲気中て安定であること(
3)めつき阻止剤が鋼板の非めつき面に塗装されて乾燥
工程から溶融めつき浴中に移動される過程で、鋼板の非
めつき面上に形成された被覆層が損傷したり剥離したり
せず十分な機械的強度を有していること(4)溶融めつ
き後にめつき阻止剤で形成される被覆層を容易に除去し
得ることがめつき阻止剤としては必須欠くからざる要件
であるとの結論に到達したのである。
That is, (1) the adhesion of plating metal can be completely prevented; and (2) the coating layer formed by the plating inhibitor is thermally stable and stable in a non-oxidizing atmosphere. (
3) During the process in which the plating inhibitor is applied to the non-plated surface of the steel plate and transferred from the drying process to the melting bath, the coating layer formed on the non-plated surface of the steel plate may be damaged or peeled off. (4) It is an essential requirement for a plating inhibitor that the coating layer formed with the plating inhibitor can be easily removed after melting and plating. I came to the conclusion that.

すなわち上記した如き要件を満たしためつき阻止剤は、
片面溶融めつき鋼板を製造する際に極めて有効な作用す
るものであり、これらの要件が必要であることをめつき
設備面の現況を簡単に紹介することによつてその必要性
を次に具体的に説する。溶融めつき浴に浸漬される前の
工程で、めつき阻止剤は鋼板の非めつき面に塗布される
必要があるが、この場合乾式フラックス法ではめつき阻
止剤は鋼板がフラックス乾燥炉に導入される直前に非め
つき面に塗布されねばならない。
In other words, a stagnant inhibitor that satisfies the above requirements is
These requirements are extremely effective when manufacturing single-sided hot-dip galvanized steel sheets, and the necessity of these requirements will be explained in detail by briefly introducing the current status of galvanizing equipment. Explain in detail. In the process before being immersed in a hot-dip plating bath, the plating inhibitor needs to be applied to the non-plating surface of the steel plate. It must be applied to the non-plating surface immediately before being introduced.

一方、センジマー方式やその他加熱雰囲気でのガスクリ
ニーニングによる方式の場合は一連の連続した炉内に導
入される直前にめつき阻止剤は鋼板の非めつき面に塗布
されねばならない。このようにめつき阻止剤は鋼板の非
めつき面に塗布されねばならないがフラックス方式の場
合にはめつき阻止剤が塗布された後の工程として鋼板は
200〜450℃の温度の″フラックス乾燥炉を経た後
に溶融めつき浴中に導入されるのでめつき阻止剤の受け
る熱的条件は余り高温でないからそれ程問題ではないが
、センジマー方式の場合にはめつき阻止剤が塗布された
後の■程として鋼板は1000〜130(代)の高温雰
囲気中で先ず酸化及び予熱されその後に鋼板温度で75
0〜900℃の状態で高温還元性雰囲気に曝されるため
、めつき阻止剤は高温の酸化性及び還元雰囲気に耐える
必要があるのである。したがつて、センジマー方式の溶
融めつきにおいてめつき阻止剤が・熱分解及び還元され
ると炉の雰囲気を不安定な状態とすることになるのでめ
つき面に不めつきが発生したり、非めつき面にめつき金
属の付着が発生する現象を惹起することになる。また、
いずれのめつき方式においても、めつき阻止剤が塗布さ
れた後の鋼板は溶融めつき浴中に導入される迄の間に各
種のサポートロールやデフレクタロールやピンチロール
を経るが、この際めつき阻止剤で形成された被覆層がこ
れのロールと接触することによる摩擦応力や曲げ応力を
受けるためにこれらの応力に耐え得る機械的強度も必要
とされるのである。なぜならばこれらの応力に耐え得る
機械的強度をめつき阻止剤で形成された被覆層を有して
いないと、めつき阻止剤で形成される被覆層に損傷が生
じ、この損傷部の剥離した部分にめつき金属の付着が生
ずるからである。更に、溶融めつき浴を経た銅板は、め
つき後においてめつき阻止剤で形成される被覆層が不要
であるから簡単に除去し得ることが必要である。すなわ
ち、前記した加熱炉条件でめつき阻止剤で形成される被
覆層と鋼板5面とが反応したり、あるいは鋼板面にめつ
き阻止剤のガラス質の膜が形成されると、これらの除去
は極めて困難となり美麗な鋼板面が得られないのである
。本発明者らは上記した制約された条件下でめつ1き阻
止剤として使用可能な薬剤を鋭意検討した結果、Al2
O3,SlO2,MgO,TiO2、BeOなどの中か
ら選はれた1種又は2種以上及び/又はこれらの複合物
及び/又はこれらとK2O,Na2O,CaO,Ll2
Oとの複合物を主成分とし、これに不可避的1な成分が
混入している金属酸化物であつて水に殆んど溶解せず且
つ熱的に安定な平均粒径0.01μ〜1.5μの微細な
粉末物質を水を媒体としてこれに混合懸濁せしめた液を
めつき阻止剤とすることによつて、このめつき阻止剤に
よつて形成される被2覆層がめつき阻止効果はもとより
熱的にも安定でしかも機械的強度もあり且つめつき後の
除去性も極めて良好であることを見出したのてある。
On the other hand, in the Sendzimer method and other gas cleaning methods in a heated atmosphere, the anti-plating agent must be applied to the non-plated surface of the steel sheet immediately before it is introduced into a series of successive furnaces. In this way, the plating inhibitor must be applied to the non-plated surface of the steel sheet, but in the case of the flux method, the steel sheet is heated in a "flux drying oven" at a temperature of 200 to 450°C as a process after the plating inhibitor is applied. Since the plating inhibitor is introduced into the melting bath after the melting process, the thermal conditions that the plating inhibitor is exposed to are not very high, so it is not a big problem. However, in the case of the Sendzimer method, the The steel plate is first oxidized and preheated in a high temperature atmosphere of 1000 to 130 degrees, and then the steel plate temperature is 75 degrees.
Since it is exposed to a high-temperature reducing atmosphere at a temperature of 0 to 900°C, the plating inhibitor needs to withstand high-temperature oxidizing and reducing atmospheres. Therefore, when the plating inhibitor is thermally decomposed and reduced in the Sendzimer method melt plating, the atmosphere in the furnace becomes unstable, which may cause defects on the plated surface. This causes a phenomenon in which the plated metal adheres to the non-plated surface. Also,
In either plating method, the steel plate coated with the plating inhibitor passes through various support rolls, deflector rolls, and pinch rolls before being introduced into the melting bath. Since the coating layer formed with the sticking inhibitor is subjected to frictional stress and bending stress due to contact with the roll, mechanical strength that can withstand these stresses is also required. This is because if the coating layer formed with the plating inhibitor does not have the mechanical strength to withstand these stresses, the coating layer formed with the plating inhibitor will be damaged, and the damaged area will peel off. This is because plating metal may adhere to the parts. Furthermore, the copper plate that has undergone the hot-dip plating bath does not require a coating layer formed with a plating inhibitor after plating, so it must be easily removable. In other words, if the coating layer formed with the plating inhibitor reacts with the five surfaces of the steel sheet under the above-mentioned heating furnace conditions, or if a glassy film of the plating inhibitor is formed on the steel sheet surface, the coating layer formed with the plating inhibitor may be removed. This makes it extremely difficult to obtain a beautiful steel plate surface. The present inventors have intensively investigated drugs that can be used as eyelid inhibitors under the above-mentioned restricted conditions, and found that Al2
One or more selected from O3, SlO2, MgO, TiO2, BeO, etc. and/or a composite thereof and/or these together with K2O, Na2O, CaO, Ll2
A metal oxide whose main component is a compound with O, in which an unavoidable component is mixed, and which is almost insoluble in water and thermally stable, with an average particle size of 0.01μ to 1. By using a liquid made by mixing and suspending a fine powder substance of .5 microns in water as a medium as a sticking inhibitor, the second coating layer formed by this sticking inhibitor can prevent sticking. We have found that it is not only effective but also thermally stable, has mechanical strength, and has extremely good removability after nailing.

以下、本発明に係るめつき阻止剤及びその使用方法につ
いて溶融亜鉛めつきの場合の実施例に基2づいて詳細に
説明する。第1表はめつき阻止剤に使用した薬剤の主成
分、その化学式、主成分の薬剤の常温での性状及び水に
混合したときの性状を表わし、又それらを使用した結果
における溶融亜鉛付着阻止効果、溶!融亜鉛との反応性
、めつき阻止剤により形成される被覆層(以下、めつき
阻止剤被覆層と言うことがある)の機械的強度及ひ被覆
層後のめつき阻止剤被覆層の除去性ついて下記の視点か
ら判定した結果を示したものである。
Hereinafter, the plating inhibitor and method of using the same according to the present invention will be explained in detail based on two examples in the case of hot-dip galvanizing. Table 1 shows the main ingredients of the chemicals used in the plating inhibitor, their chemical formulas, the properties of the main ingredients at room temperature and when mixed with water, and the effect of preventing adhesion of molten zinc as a result of using them. , Melt! Reactivity with dipped zinc, mechanical strength of the coating layer formed with the plating inhibitor (hereinafter sometimes referred to as the plating inhibitor coating layer), and removal of the plating inhibitor coating layer after the coating layer This table shows the results of judgment from the following viewpoints.

なお、この第1表の結.果は乾式フラックス法によつて
片面溶融亜鉛めつきを行なつたときの結果であり、鋼板
の非めつき面にめつき阻止剤を湿式状態で50〜60g
/dの塗布量になるように吹付塗装した後に350〜4
00℃の乾燥炉で60〜8囲2間乾燥して非めつき面に
めつき阻止剤の被覆層を形成した鋼板を溶融亜鉛めつき
浴中に1.0〜1j秒間浸漬せしめた後の結果てある。
めつき阻止剤被覆層の特性は下記の規準て判断した。)
溶融亜鉛付着阻止効果(鋼板が溶融めつき浴を通過した
後の鋼板の非めつき面における亜鉛付着の状態の観察)
◎・・・・・・亜鉛が全く付着していない0・・・・・
・亜鉛がわずかに付着しているΔ・・・・・・亜鉛が部
分的に付着している×・・・・・・亜鉛の付着量がかな
り多い)溶融亜鉛との反応性(W4板が溶融めつき浴を
通過する際の発煙現象の有無及び溶融めつき浴通過前後
のめつき阻止剤被覆層の色調変化の観察)◎・・・・・
・めつき阻止剤被覆層が溶融めつき浴の 通過前後
で殆んど色調の変化がない0・・・・・・めつき阻止剤
被覆層が溶融めつき浴の 通過前後で色調がわずか
に変化するΔ・・・・・・めつき阻止剤被覆層が溶融め
つき浴通 過時に少し発煙が起こり且つ溶融めつ
き浴通過前後で色調の変化が目立つ×・・・・・・
めつき阻止剤被覆層が溶融めつき浴の 通過後に異
質の膜となる′,)めつき阻止剤被覆層の機械的強度(
めつき阻止剤被覆層が溶融めつき浴を通過した後の被覆
層の観察)◎・・・・・・めつき阻止剤被覆層が溶融め
つき浴の 通過前後で剥離や割れがなく、塗布形
成されたままのほぼ完全な状態である0・・・・・
・めつき阻止剤被覆層が溶融めつき浴の 前後で若
干欠陥があるが、実用上特に 問題がある程てはな
いΔ・・・・・・めつき阻止剤被覆層が溶融めつき浴の
通過前後てやや剥離し、溶融めつき浴 通過
後に部分的に少量の亜鉛が付着し ている×・・・
・・・めつき阻止剤被覆層が溶融めつき浴の 通過
前後でかなり損傷し、亜鉛付着が 多い4)めつき
後のめつき阻止剤被覆層の除去性(溶融めつき浴通過後
の鋼板を水洗を併用した軽いブラッシングを行なつた場
合におけるめつき阻止剤の被覆層の除去性の難易の観察
)◎・・・・・・めつき阻止剤被覆層を簡単に除去でき
る0・・・・・・めつき阻止剤被覆層がわずかに
残留す るム・・・・・・めつき阻止剤被覆層がか
なり残留する×・・・・・・めつき阻止剤被覆層を除去
できない第1表において実験NO.l〜4は比較例であ
つて、NOlはリン酸水溶液を用いためつき阻止剤を、
実験坐.2〜4は水ガラス及び硅酸塩水溶液を用いため
つき阻止剤をそれぞれ使用した場合であり、実験褐.5
〜21は本発明に係るめつき阻止剤を.使用した場合の
実施例であり、SiO2,Al2O3,MgO,TlO
2,BeOの中から選ばれた1種又は2種以上及び/又
はこれらの複合物及び/又はこれらとK2O,Na2O
,Ll。
In addition, the results of this Table 1. The results are the results when hot-dip galvanizing was carried out on one side using the dry flux method, and 50 to 60 g of galvanizing inhibitor was applied in a wet state to the non-galvanized surface of the steel plate.
350-4 after spray painting to a coating amount of /d.
After drying in a drying oven at 00°C for 60 to 80 minutes to form a coating layer of a galvanizing agent on the non-plated surface, the steel plate is immersed in a hot-dip galvanizing bath for 1.0 to 1 j seconds. There is a result.
The properties of the plating inhibitor coating layer were judged based on the following criteria. )
Molten zinc adhesion prevention effect (observation of zinc adhesion state on the non-plated surface of the steel plate after the steel plate has passed through the molten galvanizing bath)
◎・・・・・・Zinc is not attached at all 0・・・・・・
・Zinc is slightly attached Δ... Zinc is partially attached ×... The amount of zinc attached is quite large) Reactivity with molten zinc (W4 plate is Observation of the presence or absence of smoke generation when passing through the molten plating bath and color change of the plating inhibitor coating layer before and after passing through the molten plating bath)◎・・・・・・
・There is almost no change in color tone of the anti-plating agent coating layer before and after passing through the melting bath. Changing Δ...When the anti-plating agent coating layer passes through the melting bath, a little smoke is generated and the coating layer melts.
There is a noticeable change in color tone before and after passing through the bath.
After the plating inhibitor coating layer passes through the molten melting bath, it becomes a heterogeneous film.
Observation of the coating layer after the coating layer passes through the melting bath)◎・・・・・・The coating layer of the coating inhibitor does not peel or crack before and after passing through the melting bath. shape
0, which is in almost perfect condition as it was made...
・The plating inhibitor coating layer has some defects before and after the melting bath, but it is not so large that it causes any practical problems. There was some peeling before and after passing through the melting bath, and a small amount of zinc was attached to some areas after passing through the hot-melting bath.
...The plating inhibitor coating layer was considerably damaged before and after passing through the hot-dip bath, and there was a lot of zinc adhesion.4) Removal of the galvanizing agent coating layer after plating (steel plate after passing through the hot-dip bath) (Observation of difficulty in removing the anti-glare coating layer when light brushing combined with washing with water) ...The anti-glaze coating layer remains slightly. The coating layer of the anti-glazing agent remains considerably. The coating layer cannot be removed. In Table 1, experiment no. 1 to 4 are comparative examples, and NOl is a stagnation inhibitor using a phosphoric acid aqueous solution;
Experimental sitting. 2 to 4 are cases where water glass and a silicate aqueous solution were used as anti-stagnation agents, respectively, and experimental brown. 5
~21 contains the plating inhibitor according to the present invention. This is an example in which SiO2, Al2O3, MgO, TlO
2. One or more selected from BeO and/or a composite thereof and/or K2O, Na2O
, Ll.

Oとの複合物を主成分とした金属酸化物であつて水に殆
んど溶解せす且つ熱,的に安定な平均粒経0.01μ〜
1.5μの範囲の粉末物質を水を媒体としたこれに3唾
量%混合懸濁せしめた懸濁液を使用した場合である。第
1表から明らかなように比較例において、実験NO.l
のリン酸塩を用いためつき阻止剤はめつき阻止効果及び
めつき後のめつき阻止剤被覆層の除去性はかなり効果が
あり、この点では比較的良好てある溶融亜鉛との反応性
及びめつき阻止剤被覆層の強度がやや劣るため亜鉛付着
が起こる点において特性が劣つており、実験陥、2〜4
の水ガラスを含む硅酸塩を用いためつき阻止剤はいずれ
も水に易溶な溶液てあり且つめつき阻止効果はかなりあ
るもののその溶液が厚目に付着して乾燥されると物理的
に亜鉛の持出しによる亜鉛付着が認められ、しかも乾燥
性において劣るので塗布後通常の乾燥を行なつてもやや
厚目に溶液が付着したと思われる位置が発泡して亜鉛付
着が起きることが確認できた。
A metal oxide whose main component is a compound with O, which is almost soluble in water and thermally stable, with an average particle size of 0.01 μm or more.
This is a case in which a suspension of a powder substance in the range of 1.5 μm in water as a medium is mixed and suspended in an amount of 3% by volume. As is clear from Table 1, in the comparative example, experiment No. l
The anti-glaze agent using phosphate has a considerably effective anti-plating effect and removability of the coating layer of the anti-plating agent after plating, and in this respect, it has relatively good reactivity with molten zinc and Because the strength of the adhesion inhibitor coating layer is slightly inferior, the properties are inferior in terms of zinc adhesion, and experimental failures, 2 to 4
All anti-stacking agents using silicate containing water glass are solutions that are easily soluble in water and have a considerable anti-stick effect, but if the solution adheres to a thick layer and dries, it will cause physical damage. Zinc adhesion was observed due to the removal of zinc, and since the drying properties were poor, it was confirmed that even if normal drying was performed after application, zinc adhesion occurred due to foaming in areas where the solution was thought to have adhered. Ta.

なお、実験NO.2〜4の水で溶解する硅酸塩は薄膜の
ところは亜鉛付着もなく、また機械的強度もガラス質の
透明な膜が形成されて良好であつたが、このガラス質の
膜は緻密で強固な膜であり且つ水に不溶性であるためめ
つき後の除去性が極めて悪いから、仮に薄膜で溶融めつ
き浴に浸漬して発泡がなく完全に亜鉛の付着を防止でき
たとしてもめつき完了後に鋼板の非めつき面のめつき阻
止剤被覆層を除去することは極めて困難であつて実用に
供し得ないのである。一方、実験坐.5〜21は本発明
に係るめつき阻止剤の実施例に関するものであり、実験
NO.5,6,l7,l8.及び19は主成分がそれぞ
れアルミナ、硅砂粉、酸化マグネシウム、酸化チタン、
及び酸化ベリリウムの単一成分より成り、実験NO.7
〜13、及び20は主成分がカオリン(Al2O3・2
Si02・2H20)タルク(3Mg0−.4Si0−
H2O)、アルミノケイ酸カリウム(Al2O3・K2
O・6Si02)、アルミノケイ酸カリシウム(Al。
O3・CaO−6SI02)、アルミノケイ酸ソーダ(
.Al2O3●Na2O●6Si02)、アルミノケイ
酸リチウム(Al2O−3Be0●6S102)、アル
ミノケイ酸ベリリウム(AI2O−3Be0●6S10
2)、チタナイト(TiO2●CaO●SlO2)など
の複合物より成り、実験坐.14は主成分がアルミナ8
部と酸化チタン2部との混合物より成り、実験NO.l
5は主成分が硅砂粉2部とカオリン8部との混合物すな
わち酸化金属1種と複合物1種との混合物より成り、実
験NO.l6は主成分が硅砂粉1部とカオリン8部とア
ルミノケイ酸リチウム1部との混合物すなわち酸化金属
1種と複合物2種との混合物より成つており、更に実験
歯.21はアルミナ6部と酸化チタン2部と酸化ベリリ
ウム1部と酸化マグネシウム1部との混合物より成つて
いるものであつて、上記の薬剤、すなわちSlO2,A
l2O3,MgO,TlO2,BeOの1種又は2種以
上及び/又はこれらの複合物及び/又はこれらとK2,
Na2O,CaO,Li2Oとの複合物を主成分とした
金属酸化物であつて水に殆んど溶解せす且つ熱的に安定
な平均粒度が0.01p〜1.5μの粉末物質を水に3
唾量%になるように混合しめたものをめつき阻止剤とし
て使用したものてあり、これらの本発明に係るめつき阻
止剤を使用すれば溶融亜鉛付着防止効果、溶融亜鉛との
反応性も、めつき阻止剤被覆層の機械的強度も、めつき
後のめつき阻止剤被覆層の除去性もいずれも優れている
こととが判る。ノ すなわち、これらの本発明に係るめ
つき阻止剤を使用した場合には、溶融亜鉛付着防止効果
は完全て硅酸塩やリン酸塩を用ためつき阻止剤を使用し
た場合に若干認められる亜鉛付着が全く認めらず、溶融
亜鉛との反応も全くなく硅酸塩水溶液でダ見られた発泡
現象もなく塗布乾燥された後に形成されためつき阻止剤
の粉末の被覆層はめつき後もそのままの変化のない状態
で溶融亜鉛めつき浴中を通過してくることが確認できた
In addition, experiment No. The water-soluble silicates of 2 to 4 showed no zinc adhesion in the thin film, and the mechanical strength was good as a glassy transparent film was formed, but this glassy film was dense. Since it is a strong film and is insoluble in water, it is extremely difficult to remove after plating, so even if a thin film is immersed in a molten plating bath and no foaming occurs and zinc adhesion can be completely prevented, plating will be completed. It is extremely difficult to remove the plating inhibitor coating layer from the non-plated surface of the steel plate afterwards, and it is not practical. On the other hand, experimental sitting. 5 to 21 relate to Examples of the plating inhibitor according to the present invention, and Experiment No. 5, 6, l7, l8. and 19, the main components are alumina, silica sand powder, magnesium oxide, titanium oxide,
and a single component of beryllium oxide, Experiment No. 7
-13 and 20 have kaolin as the main component (Al2O3.2
Si02・2H20) Talc (3Mg0-.4Si0-
H2O), potassium aluminosilicate (Al2O3・K2
O.6Si02), potassium aluminosilicate (Al.
O3・CaO-6SI02), sodium aluminosilicate (
.. Al2O3●Na2O●6Si02), lithium aluminosilicate (Al2O-3Be0●6S102), beryllium aluminosilicate (AI2O-3Be0●6S10)
2), is made of a composite material such as titanite (TiO2●CaO●SlO2), and is used as an experimental seat. 14, the main component is alumina 8
and 2 parts of titanium oxide. l
Experiment No. 5 is mainly composed of a mixture of 2 parts of silica sand powder and 8 parts of kaolin, that is, a mixture of 1 type of metal oxide and 1 type of composite. The main components of 16 were a mixture of 1 part of silica sand powder, 8 parts of kaolin, and 1 part of lithium aluminosilicate, that is, a mixture of 1 metal oxide and 2 composites; No. 21 consists of a mixture of 6 parts of alumina, 2 parts of titanium oxide, 1 part of beryllium oxide, and 1 part of magnesium oxide, and contains the above-mentioned agents, namely SlO2, A
One or more of l2O3, MgO, TlO2, BeO and/or a composite thereof and/or these and K2,
A powder substance, which is a metal oxide whose main component is a composite of Na2O, CaO, and Li2O, is almost soluble in water, and has a thermally stable average particle size of 0.01p to 1.5μ is added to water. 3
These anti-plating agents are used as anti-plating agents by mixing them in such a manner that the amount of saliva is % It can be seen that both the mechanical strength of the plating inhibitor coating layer and the removability of the plating inhibitor coating layer after plating are excellent. In other words, when these anti-plating agents according to the present invention are used, the effect of preventing adhesion of molten zinc is completely suppressed, and the effect of preventing the adhesion of molten zinc is slightly reduced when using anti-plating agents using silicates or phosphates. No adhesion was observed, there was no reaction with molten zinc, and there was no foaming phenomenon that was observed with silicate aqueous solutions.The coated layer of anti-stick powder that was formed after coating and drying remained as it was after plating. It was confirmed that the product passed through the hot-dip galvanizing bath without any change.

更にめつき阻止剤被覆層は粉末の積層膜であることから
鋼板がOめつき阻止剤の塗布、乾燥、溶融めつき浴とい
つた工程を移動する過程でこのめつき阻止剤被覆層がロ
ール接触によつて損傷することが懸念されたが、溶融め
つき浴を経た後の鋼板の非めつき面上のめつき阻止剤被
覆層はほぼ完全な状態で損傷を殆んど受けずに通過する
ことも確認できた。また、めつき後のめつき阻止剤被覆
層の除去も、乾燥炉や溶融めつき浴を通過する熱的条件
で殆んど影響を受けないため、これらのめつき阻止剤被
覆層は水洗を併用した簡単なブラツングで容易に水に分
散して除去できることも確認できた。以上のめつぎ阻止
剤被覆層の特性の判定結果より明らかなように、本発明
に係るめつき阻止剤は比較例のリン酸塩及び水に溶解す
る硅酸塩に比べて、めつき阻止効果や溶融亜鉛との反応
性やめつき阻止剤被覆層の機械的強度やめつき後のめつ
き阻止剤被覆層の除去性などの特性がいずれん優れてい
るので優れためつき阻止剤と言えるのである。
Furthermore, since the anti-glazing agent coating layer is a laminated film of powder, this anti-glazing agent coating layer is rolled during the process of applying the O-plating inhibitor, drying, and melting in the melting bath. There was a concern that the anti-plating agent coating layer on the non-plating side of the steel plate after passing through the hot melting bath was almost intact and passed through with little damage. I was also able to confirm that. In addition, the removal of the plating inhibitor coating layer after plating is hardly affected by the thermal conditions of passing through a drying oven or melting bath, so these plating inhibitor coating layers cannot be washed with water. It was also confirmed that it could be easily dispersed in water and removed by simple Bratsung used in combination. As is clear from the above evaluation results of the characteristics of the plating inhibitor coating layer, the plating inhibitor according to the present invention has a higher plating inhibiting effect than the comparative phosphates and water-soluble silicates. It can be said to be an excellent anti-flag agent because it has excellent properties such as reactivity with molten zinc, mechanical strength of the anti-flag coating layer, and removability of the coating layer after plating.

また、比較例の硅酸ソーダや硅酸カリは溶融めつき浴通
過後にめつき阻止剤が発泡しこの部分に物理的な亜鉛付
着が認められたが、これらは水と混合して懸濁液となら
す水和物を形成して溶解しているものと考えられ、この
ため塗布後の乾燥において硅酸塩と水とが速やかり分離
脱水しきれず、充分脱水できない状態で溶融めつき浴に
入りここで短時間ではあるが急速加熱されることによつ
て発泡するものと考えられる。なお、本発明に係るめつ
き阻止剤は、水に殆んど溶解しない金属酸化物の粉末を
使用することによつて水和物を形成することは殆んどな
いため,に、鋼板の非めつき面にめつき阻止剤を塗布後
乾燥工程で速やかに乾燥できるのであり、その結果溶融
めつき浴中に鋼板を浸漬する際に未脱水の水分と溶融亜
鉛とが反応することもないのである。
In addition, in the comparative examples of sodium silicate and potassium silicate, the anti-plating agent foamed after passing through the molten melting bath, and physical zinc adhesion was observed in this area, but these were mixed with water and became a suspension. It is thought that the silicate and water form and dissolve in a hydrated state, and for this reason, during drying after application, the silicate and water are quickly separated and dehydrated, and the silicate enters the melting bath without being fully dehydrated. It is thought that foaming occurs due to rapid heating, albeit for a short period of time. The plating inhibitor according to the present invention hardly forms hydrates due to the use of metal oxide powder that hardly dissolves in water. After applying the plating inhibitor to the plating surface, it can be quickly dried in the drying process, and as a result, when the steel plate is immersed in the hot-dip plating bath, there is no reaction between undehydrated water and molten zinc. be.

このことは粉末物質の懸濁液をめつき阻止剤としζて使
用する本発明に係るめつき阻止剤を使用するに際し鋼板
の非めつき面とめつき阻止剤を塗布後に乾燥するという
1つの条件が支障なく有利に充足されるものであること
を裏付けていると言える。以上の説明は溶融亜鉛めつき
に種々のめつき二阻止剤を使用した場合についての説明
であるが、本発明に係るめつき阻止剤はアルミニウム、
アルミニウムー亜鉛合金、錫、錫一鉛合金などの溶融め
つきにおいても同様に使用し得るものである。第1図は
種々の金属酸化物の高温における安定4性を定量的に見
たもので、生成標準エネルギ(Δ6)と温度との関係を
示す図である。この第1図で生成標準エネルギΔGの負
の値の絶対値の値が小さければ小さい程、この元素の酸
化物の安定性は大きいと言えるのである。すなわち、こ
の曲線からマグネシウム、アルミニウム、チタン、シリ
コンなどの酸化物は鉄や銅の酸化物に比べて高度に熱的
に安定である。なお、この中でカリウム、ナトリウムな
どの酸化物は高温において上記の高度に安定な酸化物に
比べて劣り、又カルシウムの酸化物は高度に熱的に安定
であるが、これらの酸化物は水を媒体として混合懸濁し
た際に反応分解するための単独ではめつき阻止剤として
使用できBないので、実験例におけるAl.O3・K2
O・6Si02やAl2O・Na2O−6Si02のよ
うな複合物になれば、融点が140(代)程度と高く熱
的安定性は良くなるので使用できるのである。また、L
i2O,BeOは第1図に示されていないや、酸化リチ
ウムの融点が1700℃、酸化ベリリウムの融点が25
72Cと非常に高いことより熱的安定性が良好でありこ
とが判る。また第1図においてFeO,cO2Oは上記
した酸化物に比べて熱的安定性がやや劣つて良くないが
、これと同時に高温での還元性雰囲気において、FeO
,CL]20は次の1式及び2式の反応によつてFeO
がFe,cu2OがCuとなるためのこれら酸化物は高
温還元性雰囲気ではめつき阻止剤としての効果がなく、
めつき金属の付着を完全に防止することがなくなるので
ある。すなわち、例えばFeOは雰囲気中の水素と水蒸
気との分圧比、すなわちで温度773℃で1式の平衝状
態が保たれており、これ以上の水素分圧式は温度上昇に
よつて1式の右方向への反応が進行するのである。
This is one of the conditions when using the plating inhibitor according to the present invention in which a suspension of a powder substance is used as the plating inhibitor, that the non-plating surface of the steel plate and the plating inhibitor are dried after being applied. This can be said to confirm that the requirements can be satisfied without any problems and advantageously. The above explanation is about the use of various plating inhibitors in hot dip galvanizing, but the plating inhibitor according to the present invention is aluminum,
It can be similarly used for hot-dip plating of aluminum-zinc alloys, tin, tin-lead alloys, etc. FIG. 1 is a quantitative view of the stability of various metal oxides at high temperatures, and is a diagram showing the relationship between the standard energy of formation (Δ6) and temperature. In FIG. 1, it can be said that the smaller the absolute value of the negative value of the standard production energy ΔG, the greater the stability of the oxide of this element. In other words, this curve shows that oxides of magnesium, aluminum, titanium, silicon, etc. are highly thermally stable compared to oxides of iron and copper. Of these, oxides such as potassium and sodium are inferior to the highly stable oxides mentioned above at high temperatures, and calcium oxides are highly thermally stable, but these oxides are Since it cannot be used alone as a plating inhibitor because it reacts and decomposes when mixed and suspended as a medium, Al. O3・K2
Composites such as O.6Si02 and Al2O.Na2O-6Si02 can be used because they have a high melting point of about 140 (s) and good thermal stability. Also, L
i2O and BeO are not shown in Figure 1, and the melting point of lithium oxide is 1700°C and that of beryllium oxide is 25°C.
The very high temperature of 72C indicates that the thermal stability is good. Furthermore, in Fig. 1, FeO and cO2O have slightly inferior thermal stability compared to the above-mentioned oxides, which is not good, but at the same time, in a reducing atmosphere at high temperature, FeO
, CL]20 can be converted to FeO by the reactions of the following equations 1 and 2.
These oxides have no effect as plating inhibitors in a high-temperature reducing atmosphere, as oxidants become Fe and cu2O becomes Cu.
It is no longer possible to completely prevent the adhesion of plating metal. That is, for example, FeO maintains an equilibrium state of equation 1 at a temperature of 773°C, which is the partial pressure ratio of hydrogen and water vapor in the atmosphere, and the hydrogen partial pressure equation beyond this value changes to the right of equation 1 as the temperature increases. The reaction to the direction progresses.

なお、本発明に係るめつき阻止剤に使用する金属酸化物
は、溶融めつき設備における通常の鋼板面に存在する鉄
酸化物の還元条件ては金属酸化物として安定して存在し
ていて還元され得ないのでめつき阻止剤としての効果は
損なわれないのである。以上述べた通り本発明に係るめ
つき阻止剤において使用される薬剤はその主成分がSl
O2,Al2O3,MgO,TiO2,BeOの中から
選ばれた1種又は2種以上及び/又はこれらの複合物及
び/又はこれらとK2O,Na2O,Ca3,Li2O
との複合物を主成分とした金属酸化物であつて水の殆ん
ど溶解せず且つ熱的に安定な粉末であり、この粉末を水
を媒体として混合懸濁したものをめつき阻止剤として用
いることによつて従来のめつき阻止剤にない優れた効果
のあることを見出したのである。なお、第1表において
本発明実施例として示しためつき阻止剤において使用し
た薬剤はその平均粒径が0.01μ〜1.5μのいずれ
も極めて微細なものであるが、この粒径が微細であれば
ある程めつき阻止剤の懸濁状態が維持し易く、その結果
使用し易いのである。
Note that the metal oxide used in the plating inhibitor according to the present invention exists stably as a metal oxide under the reduction conditions of the iron oxide present on the surface of the steel sheet in normal hot-dipping equipment. Therefore, the effect as an anti-glare agent is not impaired. As stated above, the main component of the drug used in the anti-plating agent of the present invention is Sl.
One or more selected from O2, Al2O3, MgO, TiO2, BeO and/or a composite thereof and/or K2O, Na2O, Ca3, Li2O
It is a metal oxide whose main component is a composite of metal oxide, which is almost insoluble in water and is a thermally stable powder.This powder is mixed and suspended in water as a medium to be used as a plating inhibitor. They discovered that by using it as an anti-plating agent, it has excellent effects not found in conventional anti-plating agents. In addition, the drugs used in the anti-stagnation agents shown as examples of the present invention in Table 1 have an average particle size of 0.01μ to 1.5μ, which is extremely fine. The more the anti-glare agent is kept in suspension, the easier it is to use.

すなわち、次に示す3式は液体中に浮遊する粒子の重力
による落下速度を表てす関係式であり、一般にはストー
クスの法則として知られている。ここで■:液体中にお
ける粒子の重力による落 下速さ g:重力速度 σ:粒子をなす物質の比重 d:粒子の直径 η:液体の粘性係数 この3式から落下速度は粒子の粒径の2乗に比例するの
で粒子の粒径が大きい程、また粒子の比重が大きい程速
くなり、また媒体となる液体の粘性係数が小さければ小
さい程落下速度が速くなることが判る。
That is, the following three equations are relational equations expressing the falling velocity of particles suspended in a liquid due to gravity, and are generally known as Stokes' law. Where ■: Falling speed of particles due to gravity in liquid g: Gravitational velocity σ: Specific gravity of the substance that makes up the particles d: Particle diameter η: Liquid viscosity coefficient From these three equations, the falling speed is determined by the particle size. Since it is proportional to the square of the square, it can be seen that the larger the diameter of the particles and the greater the specific gravity of the particles, the faster the falling speed, and the smaller the viscosity coefficient of the medium liquid, the faster the falling speed.

第2図は上記した3式において媒体として水を使用した
場合の重力による落下速度がどのようなものになるかを
試算したものであり、Iは比重が2.7の場合、■は比
重が3.1の場合、■は比重が5.3の場合である。こ
の第2図から粒子の粒径が0.01μの極微細粉末であ
る場合には重力による落下速度は非常に遅く、その結果
非常に安定した懸濁液が維持できることが判る。また粒
子の粒径が1μになると、粒子の比重が2.7の場合に
は6〜7Tnm/Hrl粒子の比重が5の場合には10
〜12Tn/Hrの速度で粒子が落下沈降する。このよ
うに粒子が沈降することによつて水と粒子とが完全に分
離することが予測できるのである。また粒子の直径が1
0μになると、粒子の比重が2.7〜3.1の範囲のも
ので粒子の沈降速度がお〜45c7x/Hrとなつて目
測でも分離現象が明瞭となることが判る。一般にめつき
阻止剤に使用する薬剤は若干ではあるが不純物が存在し
、このため第2図に示した試算の通りでないことが予測
できるが、傾向的には上記した如き現象が起こることが
判る。
Figure 2 is a trial calculation of the falling speed due to gravity when water is used as the medium in the above three equations, where I is when the specific gravity is 2.7, and ■ is when the specific gravity is In the case of 3.1, ■ is the case where the specific gravity is 5.3. From FIG. 2, it can be seen that when the particles are ultrafine powders with a particle size of 0.01 μm, the falling speed due to gravity is very slow, and as a result, a very stable suspension can be maintained. Furthermore, when the particle size of the particles becomes 1 μ, when the specific gravity of the particles is 2.7, it is 6 to 7 Tnm/Hrl, and when the specific gravity of the particles is 5, it is 10
Particles fall and settle at a rate of ~12 Tn/Hr. As the particles settle in this manner, it can be predicted that the water and particles will be completely separated. Also, the particle diameter is 1
When it becomes 0μ, the sedimentation rate of particles with a specific gravity in the range of 2.7 to 3.1 becomes ~45c7x/Hr, and it can be seen that the separation phenomenon becomes clear even by visual measurement. In general, chemicals used in anti-glare agents contain some impurities, so it can be predicted that the calculations shown in Figure 2 will not be the same, but the trend is that the above-mentioned phenomenon will occur. .

本発明者らは実施面から粒径と塗布における作業性を観
察する意味で、平均粒径0.015pの硅砂粉、0.8
μのカオリン粉、1.5μのアルミナ粉、3μのアルミ
ナ粉などについてそれぞれ水を媒体として2踵量%の懸
濁液を調整した後に、直ちにその調整した液を銅板面に
スプレー塗布した塗装板と、調整後に6吟間放置した懸
濁液の上澄液を鋼板面にスプレー塗布した塗装板との塗
装面について比較を行なつた。
The present inventors observed silica sand powder with an average particle size of 0.015 p, 0.8
A painted plate in which a 2% suspension of μ kaolin powder, 1.5 μ alumina powder, 3 μ alumina powder, etc. was prepared using water as a medium, and then the prepared solution was immediately sprayed onto the copper plate surface. A comparison was made between the coated surface of the steel plate and a painted plate in which the supernatant liquid of the suspension was left to stand for 6 minutes after adjustment and was spray-coated onto the steel plate surface.

その結果、粒子の直径が3μのアルミナ粉の懸濁液の塗
装面の仕上りは、懸濁液調整直後に塗布したものと調整
後6紛経過した後に塗布したものとでは著しい差があり
、6紛経過した後の懸濁液の上澄液は極めて薄いもので
あつたから水に近い状態の液を塗布された塗装面であつ
た。また粒子の直径が1.5μのものは懸濁液調整後6
吟経過したものの上澄液でも調整直後の懸濁液より若干
薄い程度で実用上大きな問題がないことが確認できた。
なお、その他の硅砂粉やカリオン粉の懸濁液は調整直後
のものと調整後6吟経過したものとの両者をそれぞれ使
用した塗装板であつてもその差は殆んどなかつた。すな
わち、粒子の平均粒径が1.5μ以下のものであれば懸
濁液の安定性が良く塗装面で塗装ムラがない安定した塗
装仕上面を維持できると同時に、懸濁液が絶えず均一な
状態で粒子として分散しているためにスフレー塗布の場
合に粒子の重力による沈降が防止でき、スフレー配管内
での゜“つまり゛及びノズルの゛つまり゛などが殆んど
なくなることが判る。また、このような特徴を有するめ
つき阻止剤であれば、ロールコーターによる鋼板面への
めつき阻止剤の塗布時にめつき阻止剤を入れる塗料受皿
内て水と物末物質との分離を殆んど生せしめることなく
鋼板面に塗布できるのでめつき阻止剤の塗布量を均一に
なし得るのである。又薬剤の平均粒径が0.01μ未満
であると次に確認する如くめつき後のめつき阻止剤の除
去が困難となる。したがつて上述した如き熱的に安定な
市販の薬剤を使用するに当つては、顕微鏡その他で測定
したり、必要に応じてろ過するかまた湿式のボールミル
で所定の粒径に粉砕して平均粒径0.01μ〜1.5μ
のものを使用する。
As a result, there was a significant difference in the finish of the painted surface of a suspension of alumina powder with a particle diameter of 3μ between those applied immediately after the suspension was prepared and those applied 6 times after the preparation. The supernatant liquid of the suspension after the filtration process was extremely thin, so the painted surface was coated with a liquid that was close to water. In addition, if the diameter of the particles is 1.5μ, after adjusting the suspension
It was confirmed that even the supernatant liquid after rinsing was slightly thinner than the suspension immediately after preparation, and there were no major problems in practical use.
It should be noted that there was almost no difference between the coated plates using suspensions of silica sand powder and carrion powder, both immediately after preparation and after 6 minutes of preparation. In other words, if the average particle size of the particles is 1.5μ or less, the stability of the suspension is good, and it is possible to maintain a stable painted surface with no uneven coating on the painted surface, and at the same time, it is possible to maintain a stable coating surface with no unevenness on the painted surface. It can be seen that because it is dispersed as particles in the state, it is possible to prevent the particles from settling due to gravity when applying the souffle, and there is almost no clogging in the souffle piping or nozzle clogging. If the anti-glaze agent has these characteristics, it will almost never separate the water and the particles in the paint tray in which the anti-glaze agent is placed when it is applied to the surface of the steel plate using a roll coater. Since it can be applied to the steel plate surface without causing any damage, it is possible to uniformly apply the amount of the anti-plating agent.Also, if the average particle size of the agent is less than 0.01μ, as will be confirmed next, Therefore, when using a thermally stable commercially available agent such as the one mentioned above, it is necessary to measure it with a microscope or other means, filter it as necessary, or use a wet ball mill. Grind to a predetermined particle size with an average particle size of 0.01μ to 1.5μ
Use the one.

次に、本発明でめつき阻止剤に使用する金属酸化物の粉
末物質(薬剤)はその平均粒径が上記の如く0.01μ
〜1.5μの範囲にあるときに工業的に実施出来るめつ
き阻止剤としての効果を有するのであり、平均粒径が上
記範囲外にある上記金属酸化物の単品又は平均粒径が上
記範囲外の上記金属酸化物が一部に混入している上記金
属酸化物の混合品の場合はめつき阻止剤として不適当で
あることを確認した実験結果を第2表に示す。
Next, the metal oxide powder substance (drug) used as the plating inhibitor in the present invention has an average particle size of 0.01 μm as described above.
It has an effect as an industrially practicable plating inhibitor when the particle size is in the range of ~1.5μ, and the metal oxide has an average particle size outside the above range, or the metal oxide has an average particle size outside the above range. Table 2 shows the results of an experiment which confirmed that a mixture of the above metal oxides containing some of the above metal oxides is unsuitable as a plating inhibitor.

その実験方法及び被覆層の各特性の項目と判断基準は第
1表の場合と全く同様である。第2表から判るように、
めつき阻止剤に使用した金属酸化物が混合物であつても
その平均粒径がすべて0.01μ〜1.5μである場合
(実験NO.22,23)には良好な結果が得られてい
る。
The experimental method and the items and criteria for each characteristic of the coating layer are exactly the same as those in Table 1. As can be seen from Table 2,
Even if the metal oxide used in the plating inhibitor is a mixture, good results are obtained when the average particle size of all the metal oxides is 0.01μ to 1.5μ (Experiment No. 22, 23). .

しかしながら、平均粒径が1.5μを超えている場合(
実験隊24〜35)には鋼板がめつき浴通過時にめつき
阻止剤被覆層の機械的強度が低下して剥離して亜鉛が付
着したり、損傷したりした。又平均粒径が0.01μ未
満の場合(実験褐.36〜45)にはめつき阻止剤被覆
層の除去性が低下した。これは金属酸化物の粉末物質の
平均粒径が余りに微小に過ぎると、ブランシングと共に
水洗で除去するときに銅板表面の凹部に金属酸化物が入
り込んでしまうためである。又、金属酸化物の混合物中
の一部の金属酸化物の平均粒径が規定範囲(0.01μ
〜1.5μ)外である場合(実験慟46〜50)もそれ
ぞれの規定範囲外の平均粒径の影響が表われて良に結果
は得られないのである。更に、本発明に係るめつき阻止
剤を鋼板の非めつき面に塗布して乾燥することによつて
形成するめつき阻止剤被覆層の塗布量は、多ければ多い
程めつき阻止効果が優れているものの、形成される被覆
層の粉体の積層膜であるために厚膜になるにしたがつて
剥離し易く脆い膜となる。
However, if the average particle size exceeds 1.5μ (
In Experimental Teams 24 to 35), when the steel plates passed through the plating bath, the mechanical strength of the plating inhibitor coating layer decreased and peeled off, causing zinc to adhere or damage. Moreover, when the average particle size was less than 0.01 μm (experimental brown. 36 to 45), the removability of the plating inhibitor coating layer was decreased. This is because if the average particle size of the metal oxide powder material is too small, the metal oxide will enter the recesses on the surface of the copper plate when it is removed by blanching and washing with water. In addition, the average particle size of some metal oxides in the metal oxide mixture is within the specified range (0.01μ
-1.5μ) (experimental samples 46 to 50), the influence of the average particle size outside the respective specified ranges appears, and good results cannot be obtained. Furthermore, the coating amount of the plating inhibitor coating layer formed by applying the plating inhibitor according to the present invention to the non-plated surface of the steel plate and drying it, the greater the coating amount, the better the plating inhibiting effect. However, since the formed coating layer is a laminated film of powder, the thicker the film, the more easily it peels off and becomes a brittle film.

このため、鋼板の非めつき面に粒子の平均粒径が1.5
μのアルミナ粉を使用しためつき阻止剤を、乾燥後の被
覆層の塗布量が1〜70g/dの範囲の所定量になるよ
うに均一スプレー塗布し乾燥炉で乾燥してから、溶融め
つき浴に浸漬される間に通過する各ロールによつて受け
る摩擦応力や曲げ応力に対する関係をめつき阻止効果と
の対応で調べてみた。その結果、第3表に示す如くめつ
き阻止剤被覆層の剥離や亀裂を生することなくめつき阻
止効果が完全である乾燥後の塗布量の範囲は3〜50g
/イであることが判明した。す〒ち、乾燥後のめつき阻
止剤の塗布量が3g/d未満ではめつき阻止剤被覆層に
は殆んど異常はないが被覆層が薄いために部分的にめつ
き金属付着が生じ、非めつき面のめつき金属付着阻止効
果が不充分であり、また乾燥後のめつき阻止剤の塗布量
が50g/dを超えるとめつき阻止剤被覆層が粉体の積
層膜であることに基因していると思われる摩擦応力や曲
け応力に対してやや弱く部分的に被覆層が鋼板の非めつ
き面から剥離脱落する現象が認められてその剥離脱落す
る部分にめつき金属付着が認められたのである。
Therefore, the average particle size of the particles on the non-plated surface of the steel plate is 1.5.
A stagnation inhibitor using μ alumina powder is uniformly sprayed so that the coated layer after drying has a predetermined amount in the range of 1 to 70 g/d, dried in a drying oven, and then melted. The relationship between the frictional stress and bending stress received by each roll passing through while being immersed in the soaking bath was investigated in relation to the plating prevention effect. As a result, as shown in Table 3, the coating amount range after drying is 3 to 50 g to achieve a complete plating prevention effect without peeling or cracking of the plating inhibitor coating layer.
It turned out to be /i. In other words, if the coating amount of the plating inhibitor after drying is less than 3 g/d, there is almost no abnormality in the plating inhibitor coating layer, but because the coating layer is thin, plating metal adhesion occurs partially. , the effect of preventing the adhesion of plated metal on the non-plated surface is insufficient, and if the amount of coated plated metal after drying exceeds 50 g/d, the coated layer of plated metal is a laminated film of powder. It is observed that the coating layer is somewhat weak against frictional stress and bending stress, which is thought to be caused by this, and the coating layer peels off from the non-plated surface of the steel plate in some parts, and the plated metal adheres to the peeled off part. was recognized.

以上詳述した如く、本発明に係るめつき阻止剤は、Sl
O2,Al2O3,MgO,TiO2,BeO中から選
ばぜた1種又は2種以上及び/又はこれらとK2O,N
a2O,CaO,Li2Oとの複合物を主成分としてこ
れに不可避的成分が混入している金属酸化物であつて平
均粒径0.01μ〜1.5μの微細な粉末物質を水に混
合懸濁せしめたものであり、かかるめつき阻止剤を鋼板
の非めつき面に塗布することによつて鋼板の非めつき面
に溶融めつき金属が付着することを完全に阻止できると
共に、めつき阻止剤と溶融めつき金属との反応がないこ
と、めつき阻止剤で形成された被覆層の機械的強度は優
れていること、ならびに溶融めつき浴に導出された後の
鋼板の非めつき面に付着している不要なめつき阻止剤被
覆層の除去が極めて容易であるなど、工業的に片面溶融
めつき鋼板を製造する上の必要特性を充分に備えた画期
的なめつき阻止剤なのである。
As detailed above, the plating inhibitor according to the present invention is
One or more selected from O2, Al2O3, MgO, TiO2, BeO and/or these together with K2O, N
Mixing and suspending in water a fine powder substance, which is a metal oxide mainly composed of a composite of a2O, CaO, and Li2O, with unavoidable components mixed therein, and has an average particle size of 0.01μ to 1.5μ. By applying such a plating inhibitor to the non-plated surface of the steel plate, it is possible to completely prevent molten galvanic metal from adhering to the non-plated surface of the steel plate, and also prevent plating. There is no reaction between the coating agent and the hot-dip galvanizing metal, the mechanical strength of the coating layer formed with the galvanizing agent is excellent, and the non-plating surface of the steel sheet after being led out to the hot-dip galvanizing bath. It is an innovative anti-plating agent that has all the necessary properties for industrially producing single-sided hot-dip galvanized steel sheets, such as the fact that it is extremely easy to remove the unnecessary anti-plating agent coating layer attached to the surface. .

また、使用面においても、平均粒径が0.01μ〜1.
5μの極めて微細な金属酸化物の粉末を水を媒体としこ
れに混合懸濁せしめた懸濁液をめつき阻止剤とすること
によつて粉末粒子の懸濁状態を絶えず維持でき、鋼板の
非めつき面にめつき阻止剤被覆層の形成する塗布作業に
おいて、スプレー塗布の際にはノズルづまりやスプレー
配管内での粉末沈降による配管づまりを防止でき、ロー
ルコーター塗布の際には受皿での粉末沈降によるめつき
阻止剤の希釈化を防止てきることによつて塗布管理上の
問題点を解決し得るのである。更にめつき阻止剤の塗布
乾燥後の被覆層を3〜50g/dの範囲で使用すること
によつて上記めつき阻止剤の特性を一段と優れたものと
し得ることも究明できたのである。なお本発明に係るめ
つき阻止剤を使用して鋼板に片面溶融めつきを施した場
合、非めつき面はめつき阻止剤被覆層により完全にめつ
き金属の付着を阻止できるが、めつき浴中での鋼板の加
熱あるいはめつき浴を経た後のめつき面の加熱などの熱
的条件によつて非めつき面がめつき阻止剤被覆層を通し
て酸化されて酸化物が生成することがあるが、この酸化
物は前記したように水洗を併用した簡単なブラッシング
などのめつき阻止剤被覆層を予め除去した後、次工程に
おいて酸化膜除去液、例えは片面溶融鉛めつきの場合リ
ン酸水溶液中にリン酸亜鉛と亜鉛よりイオン化傾向の高
い金属のリン酸塩との中から選ばれた1種又は2種以上
が混入されてPHが1.5〜3.5の範囲に調整された
液により浸漬処理又はスプレー処理して除去することに
よつて、非めつき面に酸化膜のない美麗な片面めつき鋼
板を製造することができるのである。
Also, in terms of use, the average particle size is 0.01μ to 1.5μ.
By using a suspension of extremely fine metal oxide powder of 5 μm mixed and suspended in water as a medium, the suspended state of the powder particles can be constantly maintained, and the non-stick properties of the steel plate can be maintained. In the coating process, which forms a plating inhibitor coating layer on the plated surface, it is possible to prevent nozzle clogging during spray application and pipe clogging due to powder settling in the spray pipe, and to prevent powder clogging in the saucer during roll coater application. By preventing dilution of the plating inhibitor due to sedimentation, problems in application management can be solved. Furthermore, it has been found that the properties of the above-mentioned plating inhibitor can be made even more excellent by using the coated layer after coating and drying the plating inhibitor in a range of 3 to 50 g/d. Note that when a steel plate is melt-welded on one side using the plating inhibitor according to the present invention, the adhesion of the plating metal can be completely prevented on the non-plated surface by the plating inhibitor coating layer, but the plating bath Due to thermal conditions such as heating the steel plate in a plating bath or heating the plated surface after passing through a plating bath, the non-plated surface may be oxidized through the plating inhibitor coating layer and oxides may be generated. As mentioned above, this oxide is removed in advance by simple brushing with washing with water, and then in the next step, it is mixed with an oxide film removal solution, for example, in the case of single-sided molten lead plating, in a phosphoric acid aqueous solution. With a solution in which one or more selected from zinc phosphate and phosphates of metals with a higher ionization tendency than zinc are mixed into the liquid and the pH is adjusted to a range of 1.5 to 3.5. By removing it by dipping or spraying, it is possible to produce a beautiful single-sided plated steel sheet with no oxide film on the non-plated surface.

このように本発明に係るめつき阻止剤及びその使用方法
は、従来のめつき阻止剤にない特性を備えた優れためつ
き阻止剤及びこのめつき阻止剤の有効な使用方法に関す
るものて、片面めつき鋼帯を安価且つ容易に製造するこ
とができるようになり、その工業的価値は非常に大きい
ものでがある。
As described above, the plating inhibitor and method of using the same according to the present invention relate to an excellent plating inhibitor having properties not found in conventional plating inhibitors and an effective method of using this plating inhibitor. It has become possible to manufacture plated steel strips cheaply and easily, and its industrial value is extremely large.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は種々の金属酸化物の生成標準エネルギーと温度
との関係を示す図、第2図は媒体として水を使用した場
合の比重の異なる粒子の重力による落下速度と粒子直径
との関係を示す図である。 1・・・・・・比重が2.7の粒子、■・・・・・・比
重が3.1の粒子、■・・・・・・比重が5.0の粒子
Figure 1 shows the relationship between the standard energy of formation of various metal oxides and temperature, and Figure 2 shows the relationship between the falling speed due to gravity and the particle diameter of particles with different specific gravity when water is used as a medium. FIG. 1... Particles with a specific gravity of 2.7, ■... Particles with a specific gravity of 3.1, ■... Particles with a specific gravity of 5.0.

Claims (1)

【特許請求の範囲】 1 SiO_2、Al_2O_3、MgO、TiO_2
、BeOの中から選ばれた1種又は2種以上及び/又は
これらの複合物及び/又はこれらとK_2O、Na_2
O、CaO、Li_2Oとの複合物を主成分としてこれ
に不可避的成分が混入している金属酸化物であつた水に
殆んど溶館せず且つ熱的に安定な平均粒径0.01μ〜
1.5μの微細な粉末物質が水を媒体としこれに混合懸
濁せしめられていることを特徴とする片面溶融めつき鋼
板製造用に使用されるめつき阻止剤。 2 SiO_2、Al_2O_3、MgO、TiO_2
、BeOの中から選ばれた1種又は2種以上及び/又は
これらの複合物及び/又はこれらとK_2O、Na_2
O、CaO、Li_2Oとの複合物を主成分としてこれ
に不可避的成分が混入している金属酸化物であつて水に
殆ぼど溶解せず且つ熱的に安定な平均粒径0.01μ〜
1.5μの微細な粉末物質が水を媒体としこれに混合懸
濁せしめられているめつき阻止剤を乾燥後の塗布量が3
〜50g/m^2となるように鋼板の非めつき面に塗布
することを特徴とするめつき阻止剤の使用方法。 3 めつき阻止剤をスプレー塗布で塗布する特許請求の
範囲第2項に記載のめつき阻止剤の使用方法。 4 めつき阻止剤をロールコーター塗布で塗布する特許
請求の範囲第2項記載のめつき阻止剤の使用方法。
[Claims] 1 SiO_2, Al_2O_3, MgO, TiO_2
, one or more selected from BeO and/or a composite thereof and/or K_2O, Na_2
It is a metal oxide whose main component is a composite of O, CaO, and Li_2O, with other unavoidable components mixed in.It hardly melts in water and is thermally stable, with an average particle size of 0.01μ. ~
A plating inhibitor used for producing a single-sided hot-dip galvanized steel sheet, characterized in that a fine powder substance of 1.5 μm is mixed and suspended in water as a medium. 2 SiO_2, Al_2O_3, MgO, TiO_2
, one or more selected from BeO and/or a composite thereof and/or K_2O, Na_2
A metal oxide whose main component is a composite of O, CaO, and Li_2O, with unavoidable components mixed in, and which is almost insoluble in water and thermally stable, with an average particle size of 0.01 μm or more.
After drying, the coating amount of the anti-plating agent, which is a fine powder substance of 1.5μ mixed and suspended in water as a medium, is 3.
A method for using a plating inhibitor, which comprises applying it to a non-plated surface of a steel plate so that the amount is ~50 g/m^2. 3. The method of using a plating inhibitor according to claim 2, which comprises applying the plating inhibitor by spray coating. 4. The method of using a plating inhibitor according to claim 2, wherein the plating inhibitor is applied by roll coater coating.
JP7708176A 1976-07-01 1976-07-01 Glazing inhibitor and its usage Expired JPS6043426B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7708176A JPS6043426B2 (en) 1976-07-01 1976-07-01 Glazing inhibitor and its usage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7708176A JPS6043426B2 (en) 1976-07-01 1976-07-01 Glazing inhibitor and its usage

Publications (2)

Publication Number Publication Date
JPS533928A JPS533928A (en) 1978-01-14
JPS6043426B2 true JPS6043426B2 (en) 1985-09-27

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Family Applications (1)

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JP7708176A Expired JPS6043426B2 (en) 1976-07-01 1976-07-01 Glazing inhibitor and its usage

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55119157A (en) * 1979-03-05 1980-09-12 Kawasaki Steel Corp Preparation of single-side plated steel plate
US4729641A (en) * 1983-06-10 1988-03-08 Canon Kabushiki Kaisha Functional optical element having a non-flat planar interface with variable-index medium
JPS62237435A (en) * 1986-04-08 1987-10-17 Canon Inc Photometer
US5148302A (en) * 1986-04-10 1992-09-15 Akihiko Nagano Optical modulation element having two-dimensional phase type diffraction grating
JPH05264972A (en) * 1992-03-18 1993-10-15 Canon Inc Display element and display device
US5526147A (en) * 1992-06-29 1996-06-11 Matsushita Electric Industrial Co., Ltd. Polymer dispersed liquid crystal projector with diffraction gratings along liquid crystal electrodes, a variable diaphragm, and an anamorphic lens
US8184259B2 (en) 2007-07-11 2012-05-22 Nissha Printing Co., Ltd. Decorative plate for casing and casing

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Publication number Publication date
JPS533928A (en) 1978-01-14

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