JPS6036338B2 - Method for controlling molten steel weight in tundish - Google Patents
Method for controlling molten steel weight in tundishInfo
- Publication number
- JPS6036338B2 JPS6036338B2 JP57124370A JP12437082A JPS6036338B2 JP S6036338 B2 JPS6036338 B2 JP S6036338B2 JP 57124370 A JP57124370 A JP 57124370A JP 12437082 A JP12437082 A JP 12437082A JP S6036338 B2 JPS6036338 B2 JP S6036338B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- molten steel
- tundish
- slide valve
- difference
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
- B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
- B22D11/183—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level by measuring molten metal weight
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Description
【発明の詳細な説明】
本発明は夕ンディッシュに収容される溶鋼重量の制御方
法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for controlling the weight of molten steel contained in a tinder dish.
従来上方のレードルの港鋼を油圧により開閉されるスラ
イドバルブを介して下方のタンディッシュに収容すると
共にロードセンサその他により該夕ンディツシュ内の溶
鋼の重量を測定して該スライドバルブを開閉し、可及的
に収容溶鋼の重量を制御する式のものは知られるが、該
スライドバルブは手動操作或はロードセルからの重量信
号を重量設定信号と単に比較して自動操作されろを一般
とするもので制御精度が悪い欠点があった。Conventionally, the port steel in the upper ladle is stored in the lower tundish via a slide valve that is opened and closed by hydraulic pressure, and the weight of the molten steel in the tundish is measured using a load sensor or other device to open and close the slide valve. Types of slide valves that control the weight of contained molten steel are known in the art, but these slide valves are generally operated manually or automatically by simply comparing the weight signal from the load cell with the weight setting signal. The drawback was poor control accuracy.
本発明はかかる欠点を解消することをその目的とするも
ので、上方のレードルの港鋼を油圧により開閉されるス
ライドバルブを介して下方の夕ンディッシュに収容する
と共に該タンディッシュ内の溶鋼の重量を測定して該ス
ライドバルブを制御することにより収容港鋼の重量を制
御する式のものに於て、該スライドバルブの開度に関し
ての該夕ンディッシュの熔鋼重量の時間に対する変化率
を求めると共にその時の溶鋼重量とタンディッシュ内に
収容すべき予定の重量との差重量を求め、該差重量から
最造溶鋼重量への収束速度則ちその差重量にあるときに
その時から或る最適溶鋼重量に達するまでの理想的な重
量の変化の速度を求めてこれを前記変化率と比較し、そ
の比較値に応じて該スライドバルブの開度を制御するこ
とを特徴とする。本発明の実施例を別紙図面につき説明
するに、第1図に於て1は溶鋼2を入れたレードル、3
は油圧シリンダ4により開閉作動される該レードル1の
下方のスライドバルブを示し、該バルブ3が関弁される
と港鋼2は下方の夕ンディッシュ5内に分注収容される
。The purpose of the present invention is to eliminate such drawbacks, and the port steel in the upper ladle is accommodated in the lower tundish via a slide valve that is opened and closed by hydraulic pressure, and the molten steel in the tundish is stored in the tundish. In a system that controls the weight of the molten steel in the evening dish by measuring the weight and controlling the slide valve, the rate of change in the weight of the molten steel in the evening dish with respect to time with respect to the opening degree of the slide valve is calculated. At the same time, the difference between the weight of the molten steel at that time and the weight to be stored in the tundish is calculated, and the rate of convergence from the difference weight to the weight of the finished molten steel, that is, when the difference weight is reached, a certain optimum value is determined from that time. The present invention is characterized in that the ideal rate of weight change until reaching the molten steel weight is determined and compared with the rate of change, and the opening degree of the slide valve is controlled in accordance with the comparison value. An embodiment of the present invention will be explained with reference to the attached drawings. In Fig. 1, 1 is a ladle containing molten steel 2;
indicates a slide valve below the ladle 1 which is opened and closed by a hydraulic cylinder 4, and when the valve 3 is closed, the port steel 2 is dispensed and stored in the evening dish 5 below.
6はタンディッシュ5内の溶鋼2aの重量を測定するロ
ードセルその他の重量測定装置で、これによる重量信号
はアンプ7で増幅されて演算回路8へと伝達される。Reference numeral 6 denotes a load cell or other weight measuring device for measuring the weight of the molten steel 2a in the tundish 5, and a weight signal generated by this is amplified by an amplifier 7 and transmitted to an arithmetic circuit 8.
また9は油圧シリンダ4の往復動を制御するソレノィド
弁で、該弁9はリレー回路10を介して出力する演算回
路8の出力信号により作動される。該ソレノィド弁9を
励磁した時間とスライドバルブ3の弁開度とはほぼ比例
するので、該ソレノィド弁9を励磁した時間7gを演算
回路8に於て知ることにより該スライドバルブ3の弁開
欧を知り得る。該演算回路8にはタンディツシュ5内に
収容されるべき溶鋼の重量則ち予定の重量の信号Wsが
入力され、重量測定装置6から入力する現在時のタンデ
ィッシュ5内の溶鋼の重量の信号Wnと該信号Wsとの
差値則ち差重量△Wが該回路8に於て計算される。これ
と同時に差重量△Wから理想的に溶鋼の重量が増大する
場合の収束速度Gsが計算される。この収束速度Gsは
前記差重量△Wを次の測定の時点に於て解消或は減少さ
せるために計算により設定され、該差重量△Wが大きな
負の値であるとき即ち測定の時点でタンディッシュ内に
実際に収容された港鋼の重量が予定の重量よりも大きく
不足したときは、そのままタンデイツシュに溶鋼を分注
し続けると次の測定時点で最薄溶鋼重量と実際の港鋼重
量との差重量がさらに大きくなってしまうことが予想さ
れるので、収束速度は大きな値に設定され最適液鋼重量
に達するように制御される。また△Wが小さな負の値で
あるときはGsは小さな値に設定され、△Wが零である
ときはGsも零となるように設定される。該収束速度G
sはその時点までの溶鋼重量の変化率○tと比較され、
その差値に応じた長短の出力信号7nをソレノィド弁9
に入力してスライドバルブ3の弁関度を修正する。この
方法の具体例を説明するに、レードル1のスライドバル
ブ3を手動により開くと共にタンディッシュ5に収容す
べき溶鋼2aの重量Wsを演算回路8に設定すると、該
回路8は先ず重量測定装置6からの信号Wnと前記重量
Wsとの差重量△Wを演算し、該差重量△Wに応じた最
適の収束速度Gsを選定する。Reference numeral 9 denotes a solenoid valve that controls the reciprocation of the hydraulic cylinder 4, and the valve 9 is operated by an output signal from the arithmetic circuit 8 outputted via the relay circuit 10. Since the time during which the solenoid valve 9 is energized and the valve opening degree of the slide valve 3 are approximately proportional, the valve opening degree of the slide valve 3 can be determined by knowing the time 7g during which the solenoid valve 9 is energized in the arithmetic circuit 8. can be known. A signal Ws indicating the weight of the molten steel to be accommodated in the tundish 5, that is, a planned weight, is input to the arithmetic circuit 8, and a signal Wn indicating the current weight of the molten steel in the tundish 5 is inputted from the weight measuring device 6. The difference value, ie, the difference weight ΔW, between the signal Ws and the signal Ws is calculated in the circuit 8. At the same time, the convergence speed Gs when the weight of molten steel ideally increases is calculated from the difference weight ΔW. This convergence speed Gs is set by calculation in order to eliminate or reduce the weight difference △W at the time of the next measurement, and when the weight difference △W is a large negative value, that is, at the time of measurement If the weight of the Minato steel actually stored in the dish is significantly less than the planned weight, if you continue to dispense molten steel into the dish, the thinnest molten steel weight and the actual Minato steel weight will differ at the next measurement point. Since it is expected that the difference in weight will become even larger, the convergence speed is set to a large value and controlled to reach the optimum liquid steel weight. Further, when ΔW is a small negative value, Gs is set to a small value, and when ΔW is zero, Gs is also set to be zero. The convergence speed G
s is compared with the rate of change in molten steel weight up to that point ○t,
A long and short output signal 7n corresponding to the difference value is sent to the solenoid valve 9.
to correct the valve function of the slide valve 3. To explain a specific example of this method, when the slide valve 3 of the ladle 1 is manually opened and the weight Ws of the molten steel 2a to be accommodated in the tundish 5 is set in the arithmetic circuit 8, the circuit 8 first The weight difference ΔW between the signal Wn from the controller and the weight Ws is calculated, and the optimum convergence speed Gs is selected according to the weight difference ΔW.
この場合談差重量△Wが零又は正の値を示したときには
夕ンディツシュ5内の熔鋼重量がすでに予定の重量を越
えているので、スライドバルブ3を閉じるべくソレノィ
ド弁9に回路8から信号が入力し、該差重量△Wが負の
値であるときは該回路8はその作動開始から一定時間T
,の経過後にスライドバルブ3を多少閉じ側に移動すべ
〈比較的短い信号7n,をソレノィド弁9に発する。そ
して該回路8の作動開始からスライドバルブ3の移動の
完了までの間即ちT,十7n,の時間の間に於ける差重
量△Wの変化率Gt,を談バルブ3の移動後の次の一定
時間T2内で算出し、さらに続く次の一定時情m3に入
ると該回路8はその時の差重量△Wを計算してスライド
バルブ3を開くか閉じるかの決定と該差重量△Wに応じ
たGsの決定を行なうと共に前記時間T2の時間内に於
ける重量の変化率Gt2を計算し、該Gt2と前記Gs
を比較して得られた時間?n2だけスライドバルブ3を
前記決定に基ずき開又は閉じる。この場合の7n2は、
T3になって決定されたGsとT2時間内のGt2との
差をGLとGt2の差で除し、これに7n,を乗じて算
定される。スライドバルブ3を↑Qだけ移動後の時間T
4では時間T2のときと同様にGtを計算し、さらにそ
の後の時間T5ではT3と同様の計算を行ない7比だけ
バルブ3を作動させることを繰返し、次第に第2図示の
ように予定の溶鋼重量になるように制御され、差重量△
Wが零に接近し或はこれを多少越えると回路8はバルフ
3を全閉する信号を発する。このように本発明によると
きは、熔鋼重量の変化率と、差重量と、最適収束速度と
を求め、該収束速度と変化率とを比較してスライドバル
ブの関度を制御するようにしたので、精度の高い制御を
行なえると共にスライドバルブは最適収束速度をもとに
予測的に作動されて移動量が少なく安定した溶鋼の分注
を行なえ、熔鋼重量のみを実際に検出すればよいので制
御が簡単になる等の効果がある。In this case, when the difference weight △W shows zero or a positive value, the weight of molten steel in the dish 5 has already exceeded the expected weight, so a signal is sent from the circuit 8 to the solenoid valve 9 to close the slide valve 3. is input, and when the difference weight ΔW is a negative value, the circuit 8 is operated for a certain period of time T from the start of its operation.
, the slide valve 3 should be moved somewhat toward the closing side (a relatively short signal 7n is issued to the solenoid valve 9). Then, we will discuss the rate of change Gt of the differential weight △W during the period from the start of operation of the circuit 8 to the completion of the movement of the slide valve 3, that is, the time T, 17n. The circuit 8 calculates the weight difference △W at that time, determines whether to open or close the slide valve 3, and calculates the difference weight △W when entering the next constant time situation m3. At the same time, the rate of change in weight Gt2 within the time T2 is calculated, and Gt2 and Gs are determined accordingly.
The time obtained by comparing? The slide valve 3 is opened or closed by n2 based on the determination. 7n2 in this case is
It is calculated by dividing the difference between Gs determined at time T3 and Gt2 within time T2 by the difference between GL and Gt2, and multiplying this by 7n. Time T after moving slide valve 3 by ↑Q
At time 4, Gt is calculated in the same way as at time T2, and then at time T5, the same calculation as at T3 is performed and valve 3 is operated by a ratio of 7, which is repeated, and the planned molten steel weight is gradually calculated as shown in the second figure. It is controlled so that the difference weight is △
When W approaches zero or slightly exceeds it, circuit 8 issues a signal to completely close valve 3. According to the present invention, the rate of change in molten steel weight, the weight difference, and the optimum convergence speed are determined, and the relationship of the slide valve is controlled by comparing the convergence speed and the rate of change. Therefore, highly accurate control can be performed, and the slide valve is operated predictively based on the optimal convergence speed, allowing stable dispensing of molten steel with a small amount of movement, and only the weight of molten steel needs to be actually detected. This has the effect of simplifying control.
第1図は本発明の制御方法の1例の線図、第2図は制御
特性を示す線図である。
1・・・・・・レードル、2,2a・・・・・・熔鋼、
3・・・・・・スライドバルブ、4・・・・・・油圧シ
リンダ、5・・・・・・タソデイツシユ。
第1図
第2図FIG. 1 is a diagram showing an example of the control method of the present invention, and FIG. 2 is a diagram showing control characteristics. 1... Ladle, 2, 2a... Molten steel,
3...Slide valve, 4...Hydraulic cylinder, 5...Tasso pump. Figure 1 Figure 2
Claims (1)
イドバルブを介して下方のタンデイツシユに収容すると
共に該タンデイツシユ内の溶鋼の重量を測定して該スラ
イドバルブを制御することにより収容溶鋼の重量を制御
する式のものに於いて該スライドバルブの開度に関して
の該タンデイツシユの溶鋼重量の時間に対する変化率を
求めると共にその時の溶鋼重量とタンデイツシユ内に収
容すべき予定の重量との差重量を求め、該差重量から最
適溶鋼重量への収束速度を求めてこれを前記変化率と比
較し、その比較値に応じてスライドバルブの開度を制御
することを特徴とするタンデイツシユの溶鋼重量制御方
法。1. Storing the molten steel in the upper ladle into the lower tundish via a slide valve that is opened and closed by hydraulic pressure, and controlling the weight of the stored molten steel by measuring the weight of the molten steel in the tundish and controlling the slide valve. In the formula, the rate of change in the weight of molten steel in the tundish with respect to time with respect to the opening degree of the slide valve is determined, and the difference between the weight of molten steel at that time and the weight to be accommodated in the tundish is determined. 1. A method for controlling the weight of molten steel in a tundish, characterized by determining the speed of convergence to the optimum molten steel weight from the difference weight, comparing this with the rate of change, and controlling the opening degree of a slide valve according to the comparison value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57124370A JPS6036338B2 (en) | 1982-07-19 | 1982-07-19 | Method for controlling molten steel weight in tundish |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57124370A JPS6036338B2 (en) | 1982-07-19 | 1982-07-19 | Method for controlling molten steel weight in tundish |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5916661A JPS5916661A (en) | 1984-01-27 |
JPS6036338B2 true JPS6036338B2 (en) | 1985-08-20 |
Family
ID=14883714
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57124370A Expired JPS6036338B2 (en) | 1982-07-19 | 1982-07-19 | Method for controlling molten steel weight in tundish |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6036338B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4667715A (en) * | 1985-12-06 | 1987-05-26 | Inland Steel Company | Method for controlling uniformity of alloy content in continuously cast steel |
JPH038537A (en) * | 1989-06-02 | 1991-01-16 | Fujikura Ltd | Apparatus for adding alloy element |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4944007U (en) * | 1972-07-20 | 1974-04-18 | ||
JPS57152358A (en) * | 1981-03-13 | 1982-09-20 | Kawasaki Steel Corp | Method and device for controlling weight of molten steel in continuous casting tundish |
-
1982
- 1982-07-19 JP JP57124370A patent/JPS6036338B2/en not_active Expired
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4944007U (en) * | 1972-07-20 | 1974-04-18 | ||
JPS57152358A (en) * | 1981-03-13 | 1982-09-20 | Kawasaki Steel Corp | Method and device for controlling weight of molten steel in continuous casting tundish |
Also Published As
Publication number | Publication date |
---|---|
JPS5916661A (en) | 1984-01-27 |
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