JPS603512Y2 - induction heating device - Google Patents
induction heating deviceInfo
- Publication number
- JPS603512Y2 JPS603512Y2 JP1982180153U JP18015382U JPS603512Y2 JP S603512 Y2 JPS603512 Y2 JP S603512Y2 JP 1982180153 U JP1982180153 U JP 1982180153U JP 18015382 U JP18015382 U JP 18015382U JP S603512 Y2 JPS603512 Y2 JP S603512Y2
- Authority
- JP
- Japan
- Prior art keywords
- legs
- base
- fastener
- stud
- leg
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 14
- 230000006698 induction Effects 0.000 title claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- 239000012790 adhesive layer Substances 0.000 claims description 4
- 230000001154 acute effect Effects 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 238000010276 construction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/105—Induction heating apparatus, other than furnaces, for specific applications using a susceptor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/14—Tools, e.g. nozzles, rollers, calenders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B37/00—Nuts or like thread-engaging members
- F16B37/04—Devices for fastening nuts to surfaces, e.g. sheets, plates
- F16B37/048—Non-releasable devices
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- General Induction Heating (AREA)
Abstract
Description
【考案の詳細な説明】
この考案はワークにファスナを加熱して接着する改良さ
れた誘導加熱装置に関する。[Detailed Description of the Invention] This invention relates to an improved induction heating device for heating and bonding a fastener to a workpiece.
従来の誘導加熱装置のU字形を鉄心の脚の下端面は脚の
長子方向に対してはS゛直交ているので、接着して固定
すべきファスナのスタッドの軸方向長さが鉄心の脚より
も長いと、脚の上端間を連結している連結部がスタッド
に邪魔され、鉄心はファスナを跨ぐことができないので
ファスナを加熱して接着することができない。The lower end surface of the leg of the core of a conventional induction heating device has a U-shape, and the lower end surface of the leg of the core is perpendicular to the longitudinal direction of the leg. If it is too long, the stud will interfere with the connection between the upper ends of the legs, and the iron core will not be able to straddle the fastener, making it impossible to heat and bond the fastener.
この場合は脚の長さがスタッドよりも長い別の鉄心を使
用する以外に方法はないが、そうすると脚が長い分、鉄
心の熱損失は大きくなり加熱効率が減少すると言う欠点
がある。In this case, the only option is to use another core with longer legs than the stud, but this has the disadvantage that the longer legs cause greater heat loss from the core, reducing heating efficiency.
そこで本考案は鉄心の脚の下端面を脚の長子方向に対し
て鋭角に傾け、これにより鉄心の脚の下端面をファスナ
に上から当接すると連結部はファスナのスタッドからそ
れる様にし、スタッドの長さが鉄心の脚より短かい場合
は勿論、長い場合でもファスナのスタッドの直下の接着
剤を集中的に加熱して溶かし、ワークにファスナを接着
、固定できる様にしたのである。Therefore, in the present invention, the lower end surface of the leg of the iron core is tilted at an acute angle with respect to the longitudinal direction of the leg, so that when the lower end surface of the leg of the iron core comes into contact with the fastener from above, the connecting part deviates from the stud of the fastener. Even when the length of the stud is shorter than the leg of the iron core, or even when it is longer, the adhesive directly under the stud of the fastener is melted by intensive heating, making it possible to bond and fix the fastener to the workpiece.
従って、本考案によれば鉄心の脚よりも長いスタッドを
有するファスナであっても、鉄心は熱損失を生ずること
なく効率的にファスナを加熱し、ワークに接着、固定す
ることができる。Therefore, according to the present invention, even if the fastener has a stud that is longer than the legs of the iron core, the iron core can efficiently heat the fastener and bond and fix it to the workpiece without causing heat loss.
更に脚の下端面の面積は脚の断面積よりも広いので、そ
の点でもファスナのベースに広い面積で接触し、ベース
の加熱を効率的に行える。Further, since the area of the lower end surface of the leg is larger than the cross-sectional area of the leg, the lower end surface of the leg comes into contact with the base of the fastener over a wide area, and the base can be heated efficiently.
以下、本考案を図示の実施例を参照して説明する。Hereinafter, the present invention will be explained with reference to the illustrated embodiments.
10は本考案のU字形をした鉄心の一例を示し、これは
1対の脚14を有し、両脚14は上端間を連結する連結
部12に対し直角になっている。Reference numeral 10 shows an example of the U-shaped core of the present invention, which has a pair of legs 14, which are perpendicular to the connecting part 12 connecting the upper ends.
そして第2図に示したように、両脚14の下端面16は
脚の長手方向に対して鋭角をなしている。As shown in FIG. 2, the lower end surfaces 16 of both legs 14 form an acute angle with respect to the longitudinal direction of the legs.
第1〜3図は鉄心10がファスナー20のベース24を
ワーク28上で加熱している状態を示す。1 to 3 show a state in which the iron core 10 is heating the base 24 of the fastener 20 on the workpiece 28.
ファスナー20のベース24は平らな上面と下面を有し
、その形状は図示の如く方形であってもよい。The base 24 of the fastener 20 has flat upper and lower surfaces and may be rectangular in shape as shown.
スタッド22はベース24から垂直に起立し、ベース2
4の下面には熱で活性化される接着層26がある。The stud 22 stands vertically from the base 24 and
On the underside of 4 is a heat activated adhesive layer 26.
接着層は適当に加熱されるとベース部24とワーク28
を結合する。When the adhesive layer is heated appropriately, the base portion 24 and the workpiece 28 are bonded together.
combine.
ワークに固定されたファスナは、ワークに孔を明けるな
どの加工なしにワークに他のものを取付ける手段となる
。A fastener fixed to a workpiece provides a means for attaching other items to the workpiece without drilling or other processing in the workpiece.
尚、ファスナは図示のものに限らず、他の種々なもので
よい。Note that the fastener is not limited to the one shown in the drawings, and may be of various other types.
そしてそのスタッド22はファスナのベースに物理的に
取付けたものでもよく、又、その長さは任意でよい。The stud 22 may be physically attached to the base of the fastener and may be of any length.
鉄心10はベースの直下で、スタッド22をほぼ横断す
る部分にある接着剤を加熱する様にする。The iron core 10 is arranged to heat the adhesive located directly below the base and approximately across the stud 22.
第1,2図で明らかなように、脚に対し斜めである脚の
下端面16は鉄心の脚をベース上でスタッド22の両側
に配置することを許容し、且つ連結部12をスタッドの
側方にそらせるので、スタッドの長さが脚よりも長くて
も連結部12はスタッド22と干渉しない。As can be seen in Figures 1 and 2, the lower end surface 16 of the leg, which is oblique to the leg, allows the legs of the core to be placed on the base on either side of the stud 22, and also allows the connecting portion 12 to be placed on the side of the stud. Since the connecting part 12 is deflected in the opposite direction, the connecting part 12 does not interfere with the stud 22 even if the length of the stud is longer than the leg.
そして、連結部のまわりに巻回されたコイル18により
鉄心に誘導される磁路がファスナのベース中をスタッド
の中心線を横断して形成される。A magnetic path is then induced into the core by the coil 18 wound around the coupling portion and is formed through the base of the fastener and across the centerline of the stud.
この結果、接着剤は加熱されスタッド直下で最も効果的
に硬化する。As a result, the adhesive heats up and cures most effectively directly beneath the stud.
U字形鉄心を使用し、両脚の間で磁路を形成して加熱す
る場合、ワークから最大に熱を発散させ、鉄心自体は帯
熱しない様にすることが重要で、そのためには両脚14
の長さは所定にすべきである。When using a U-shaped core and heating by forming a magnetic path between the legs, it is important to maximize the heat dissipation from the workpiece and prevent the core itself from becoming heated.
The length of should be predetermined.
又、脚の下端面はベースひいてはワークと密に物理的に
接触させ、磁束の漏洩を防止することも重要である。It is also important to bring the lower end surfaces of the legs into close physical contact with the base and eventually the workpiece to prevent leakage of magnetic flux.
本考案によれば鉄心の脚の長さを所定にし、それよりも
スタッドが長いファスナのベースをヒステリシス損と渦
電流とによって効率的に加熱できる。According to the present invention, by setting the leg length of the iron core to a predetermined value, the base of a fastener whose stud is longer than the leg length can be efficiently heated by hysteresis loss and eddy current.
更に、脚の下端面の面積は脚の断面積よりも広いので、
脚の断面積と同面積の下端面をファスナのベースに接触
させて加熱スるよりもベースの加熱効率は大である。Furthermore, since the area of the lower end surface of the leg is wider than the cross-sectional area of the leg,
The heating efficiency of the base is greater than heating the base of the fastener by bringing the lower end surface, which has the same area as the cross-sectional area of the leg, into contact with the base of the fastener.
脚の下端面16は脚の長手方向と直角をなす面に対し約
30°にするのが第2図にみられるように脚をベースに
対し60°の角度で位置決めし、鉄心の連結部をスタッ
ドの側方にそらせる。As shown in Fig. 2, the lower end surface 16 of the leg is at an angle of approximately 30° to a plane perpendicular to the longitudinal direction of the leg.The leg is positioned at an angle of 60° to the base, and the connecting portion of the iron core is Deflect to the side of the stud.
熱損失が鉄心よりむしろワークに主に生じることを確実
にするには、鉄心を積層構造にするのが好ましい。To ensure that heat loss occurs primarily in the workpiece rather than in the core, it is preferred that the core be of laminated construction.
第4,5図は本考案の鉄心を製造する好ましい方法を示
すもので、鉄心構成用の適当なシート材料34を心金3
2の回りに四角く渦状に巻回して積層母体30を作る。Figures 4 and 5 illustrate a preferred method of manufacturing the core of the present invention, in which a suitable sheet material 34 for core construction is inserted into the mandrel 34.
The laminated base body 30 is made by winding the base layer 2 in a rectangular spiral shape.
積層の厚さは脚14に必要な厚さであって、これは心金
の回りに巻付けるシート材料の厚さと巻数によって定ま
る。The thickness of the laminate is the thickness required for the legs 14 and is determined by the thickness and number of turns of sheet material wrapped around the mandrel.
そして、この母体30を脚の長手方向と直角をなす面に
対し30°の角度の切断線36に沿って切断し、同じ二
つの鉄心にする。Then, this base body 30 is cut along a cutting line 36 at an angle of 30° to a plane perpendicular to the longitudinal direction of the legs to form two identical cores.
以上、本考案を特定の実施例について説明したが考案は
この実施例に限定されるものではない。Although the present invention has been described above with reference to a specific embodiment, the invention is not limited to this embodiment.
第1図はファスナを加熱して接着するための使用状態の
正面図、第2図は同上の側面図、第3図は同じく平面図
、第4図は鉄心を切断して作る積層母体の平面図、第5
図は同上の側面図である。
10・・・・・・鉄心、12・・・・・・連結部、14
・・・・・・脚、16・・・・・・脚の下終面。Figure 1 is a front view of the state in use for heating and bonding fasteners, Figure 2 is a side view of the same as above, Figure 3 is a plan view of the same, and Figure 4 is a plane of the laminated base made by cutting the iron core. Figure, 5th
The figure is a side view of the same as above. 10... Iron core, 12... Connection part, 14
...Leg, 16...Lower end of the leg.
Claims (1)
化される接着層を有するベースを備えたファスナの上記
接着層を活性化してワークにファスナを接着するための
誘導加熱装置であって、二本の平行な脚と、両脚の上端
間に直角に延びて両脚を連結する連結部からなり、電流
が通るコイルを巻回したU形鉄心を備え、 鉄心の両脚は下端に互いに同一平面内にあってファスナ
のベース上に揃って接触する下端面を有し、 上記雨下端面は脚の長手方向に対して鋭角で傾キ、脚の
断面積より広い面積でファスナのベースに接触する ことを特徴とする誘導加熱装置。[Claims for Utility Model Registration] A fastener comprising a stud and a base having an adhesive layer perpendicular to the axis of the stud and activated by heat, the adhesive layer of which is activated to bond the fastener to a workpiece. An induction heating device for use in the industry, consisting of two parallel legs and a connecting part extending at right angles between the upper ends of both legs to connect the legs, and equipped with a U-shaped iron core around which a current-carrying coil is wound. The legs have at their lower ends lower end surfaces which are coplanar with each other and contact the base of the fastener, the lower end surfaces being inclined at an acute angle with respect to the longitudinal direction of the legs and wider than the cross-sectional area of the legs. An induction heating device characterized in that it contacts the base of the fastener with an area.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US398718A US3883712A (en) | 1973-10-01 | 1973-10-01 | Induction heating system |
US398718 | 1995-03-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58110998U JPS58110998U (en) | 1983-07-28 |
JPS603512Y2 true JPS603512Y2 (en) | 1985-01-31 |
Family
ID=23576517
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP49111774A Pending JPS5064833A (en) | 1973-10-01 | 1974-09-30 | |
JP1982180153U Expired JPS603512Y2 (en) | 1973-10-01 | 1982-11-30 | induction heating device |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP49111774A Pending JPS5064833A (en) | 1973-10-01 | 1974-09-30 |
Country Status (9)
Country | Link |
---|---|
US (1) | US3883712A (en) |
JP (2) | JPS5064833A (en) |
BR (1) | BR7408072D0 (en) |
CA (1) | CA996199A (en) |
DE (1) | DE2445504A1 (en) |
ES (1) | ES430559A1 (en) |
GB (1) | GB1476759A (en) |
IT (1) | IT1030623B (en) |
SE (1) | SE402695B (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4048458A (en) * | 1976-05-21 | 1977-09-13 | Illinois Tool Works Inc. | Induction heating core structure and method of heating |
US4139408A (en) * | 1977-09-28 | 1979-02-13 | Illinois Tool Works Inc. | Adhesive fastener article |
US4163885A (en) * | 1977-09-28 | 1979-08-07 | Illinois Tool Works Inc. | Induction heating core and heating system for adhesive fasteners |
US4167259A (en) * | 1977-09-29 | 1979-09-11 | Illinois Tool Works Inc. | Adhesive fastening device |
US4163884A (en) * | 1977-09-28 | 1979-08-07 | Illinois Tool Works Inc. | Induction heating core for adhesive fastening systems |
SE7809159L (en) * | 1977-09-28 | 1979-03-29 | Illinois Tool Works | INDUCTION HEATING DEVICE FOR ADHESIVE FESTIVAL |
US4521659A (en) * | 1979-08-24 | 1985-06-04 | The United States Of America As Represented By The Administrator Of The National Aeronautics & Space Administration | Induction heating gun |
US4804819A (en) * | 1986-12-08 | 1989-02-14 | Medar, Inc. | Structure and method for resistance welding with an inductively coupled power source |
US5406448A (en) * | 1992-06-17 | 1995-04-11 | Cooper Power Systems, Inc. | Capacitor hanger and attachment method |
DE102006012411A1 (en) | 2005-10-04 | 2007-04-05 | Böllhoff Verbindungstechnik GmbH | Connecting element for fastening on surface, has sleeve shaped receiving part whereby connecting element can be fastened to surface by filling depression with suitable fastening means |
DE102007034970B4 (en) * | 2007-07-26 | 2010-05-12 | Zenergy Power Gmbh | Method and device for inductive heating of at least one billet |
JP6218441B2 (en) * | 2013-06-07 | 2017-10-25 | 株式会社ブラウニー | Method of attaching member to concrete surface and suspension scaffold using the same |
US10638554B2 (en) * | 2014-12-23 | 2020-04-28 | Illinois Tool Works Inc. | Systems and methods for interchangeable induction heating systems |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1996502A (en) * | 1933-08-04 | 1935-04-02 | Ray A Brown | Housing heater |
US2184282A (en) * | 1935-07-26 | 1939-12-26 | Emil R Capita | Method and apparatus for securing elements together |
US2430285A (en) * | 1940-12-23 | 1947-11-04 | Gen Motors Corp | Electromagnetic ironing machine |
US2367927A (en) * | 1943-03-27 | 1945-01-23 | Westinghouse Electric & Mfg Co | Three-phase transformer core |
BE518744A (en) * | 1952-03-28 | |||
US2761941A (en) * | 1953-06-01 | 1956-09-04 | Ardichvili Georges | Roller temperature modifying apparatus |
DE1062847B (en) * | 1955-08-04 | 1959-08-06 | Friedrich Kocks Dr Ing | Inductor for heating the edges of flat sheets or strips |
US3268704A (en) * | 1963-06-18 | 1966-08-23 | Lionel B Cornwell | Electric devices for heat treatment of windable material |
US3719792A (en) * | 1970-02-12 | 1973-03-06 | L Cuccaro | Apparatus for applying a fastening device |
US3816690A (en) * | 1972-09-18 | 1974-06-11 | Illinois Tool Works | Induction heating apparatus |
-
1973
- 1973-10-01 US US398718A patent/US3883712A/en not_active Expired - Lifetime
-
1974
- 1974-03-08 CA CA194,444A patent/CA996199A/en not_active Expired
- 1974-09-24 DE DE19742445504 patent/DE2445504A1/en active Pending
- 1974-09-27 IT IT27797/74A patent/IT1030623B/en active
- 1974-09-30 ES ES430559A patent/ES430559A1/en not_active Expired
- 1974-09-30 GB GB4230674A patent/GB1476759A/en not_active Expired
- 1974-09-30 BR BR8072/74A patent/BR7408072D0/en unknown
- 1974-09-30 JP JP49111774A patent/JPS5064833A/ja active Pending
- 1974-09-30 SE SE7412265A patent/SE402695B/en unknown
-
1982
- 1982-11-30 JP JP1982180153U patent/JPS603512Y2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
DE2445504A1 (en) | 1975-04-17 |
JPS5064833A (en) | 1975-06-02 |
CA996199A (en) | 1976-08-31 |
SE7412265L (en) | 1975-04-02 |
AU7374874A (en) | 1976-04-01 |
IT1030623B (en) | 1979-04-10 |
US3883712A (en) | 1975-05-13 |
ES430559A1 (en) | 1977-02-16 |
GB1476759A (en) | 1977-06-16 |
JPS58110998U (en) | 1983-07-28 |
BR7408072D0 (en) | 1975-07-22 |
SE402695B (en) | 1978-07-10 |
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JPS6234983U (en) | ||
JPS62101215U (en) | ||
JPS6277684U (en) | ||
JPH0268422U (en) | ||
JPH0280990U (en) | ||
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JPH0423406B2 (en) | ||
JPS62183971U (en) | ||
JPH0279595U (en) | ||
JPH01125517U (en) | ||
JPH0170315U (en) | ||
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JPS62113880U (en) |