JPS6033866A - Production of non-lubricated composite sliding member - Google Patents
Production of non-lubricated composite sliding memberInfo
- Publication number
- JPS6033866A JPS6033866A JP14401083A JP14401083A JPS6033866A JP S6033866 A JPS6033866 A JP S6033866A JP 14401083 A JP14401083 A JP 14401083A JP 14401083 A JP14401083 A JP 14401083A JP S6033866 A JPS6033866 A JP S6033866A
- Authority
- JP
- Japan
- Prior art keywords
- sliding member
- graphite
- members
- composite sliding
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
- B22C7/023—Patterns made from expanded plastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
Abstract
Description
【発明の詳細な説明】
本発明は、無潤滑複合摺動部材の製造方法に関し、詳し
くは、鋳造法を採用することにより、安価に製造するこ
とのできる、無潤滑複合摺動部材の製造方法にかかる。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a lubrication-free composite sliding member, and more specifically, a method for manufacturing a lubrication-free composite sliding member that can be manufactured at low cost by employing a casting method. It takes.
プレス金型を機能的に作動させるため、プレス金型の各
種摺動部位には、その摺動条件に応じて、数種の摺動部
材が使用されている。In order to operate the press mold functionally, several types of sliding members are used at various sliding parts of the press mold, depending on the sliding conditions.
過去においては、摺動部位の潤滑を、プレス金型に張り
巡らした、グリス配管により行なっていた時期もあった
が、プレス機械およびプレス金型周辺の汚れが著しい等
の欠点があった。In the past, there was a time when sliding parts were lubricated by grease piping that ran around the press die, but this had drawbacks such as significant dirt around the press machine and the press die.
そこで、近年、摺動性能に優れた、無潤滑複合摺動部材
が開発され、型製作工数短縮・型保全の省力化に、有効
に活用されている。Therefore, in recent years, non-lubricated composite sliding members with excellent sliding performance have been developed and are being effectively used to reduce mold manufacturing man-hours and save labor in mold maintenance.
しかし、この無潤滑複合摺動部材は、銅系合金基材に機
械加工により穴あけし、特殊黒鉛部材を埋設して製造す
る方法をとっているため、製造コストが高くなる欠点が
ある。However, this lubricant-free composite sliding member is manufactured by machining a hole in a copper-based alloy base material and embedding a special graphite member, which has the drawback of increasing manufacturing costs.
本発明は、無潤滑複合摺動部材の高価な銅系合全基材を
、鋳造にて形成することにより、従来の無潤滑複合摺動
部材に比べ摺動特性を劣化させることなく、無潤滑複合
摺動部材の摺動面の裏面側では、高価な銅系合金の肉盗
みを可能とし、ざらに、無潤滑複合摺動部材基材に埋設
する黒鉛部材の形状を工夫して、鋳ぐるみ成形とし、も
って、型造コストの低減を可能とする、無潤滑複合摺動
部材の製造方法を提供することを目的としている。By forming the expensive copper-based composite base material of the non-lubricated composite sliding member by casting, the present invention achieves a non-lubricated composite sliding member without deteriorating the sliding characteristics compared to the conventional non-lubricated composite sliding member. On the back side of the sliding surface of the composite sliding member, we made it possible to remove the expensive copper-based alloy, and by devising the shape of the graphite member embedded in the base material of the non-lubricated composite sliding member, It is an object of the present invention to provide a method for manufacturing a non-lubricated composite sliding member that enables molding and thereby reduces molding costs.
このような目的は、本発明によれば、鋳造部材形状に形
成した、発泡スチロール樹脂を砂型中に埋設して、摺動
性の良好な合金、たとえば銅系合金を鋳湯してなる無潤
滑複合摺動部材の製造方法であって、
まず、上述の鋳造部材形状に形成した発泡スチロール樹
脂に、製造成形後の抜は止めとなすべく、断面台形をし
た黒鉛部材を、摺動方向に対し６０ないし７５°の角度
をなして、複数配置するための切込み部と、その黒鉛部
材の固定金具を嵌合する切込み部を設け、ついで、この
切込み部に、黒鉛部材を配置し、黒鉛部材の固定金具を
嵌合した後、黒鉛部材および黒鉛部材の固定金具が嵌合
された発泡スチロール樹脂を砂型中に埋設・造型して、
銅系合金を鋳湯することによって、黒鉛部材の配置状態
を固定した状態で、鋳ぐるみ成形することを特徴とする
無潤滑複合摺動部材の製造方法によって達成される。According to the present invention, a non-lubricated composite material is produced by embedding a foamed polystyrene resin in a sand mold and casting an alloy with good sliding properties, such as a copper alloy, according to the present invention. In this method of manufacturing a sliding member, first, a graphite member having a trapezoidal cross section is attached to the foamed polystyrene resin formed into the above-mentioned cast member shape to prevent removal after manufacturing and molding. A notch part for arranging multiple pieces at an angle of 75 degrees and a notch part for fitting the fixing fittings of the graphite member are provided, and then the graphite member is placed in this notch part, and the fixing fittings of the graphite member are fitted. After fitting, the graphite member and the styrofoam resin fitted with the fixing fittings for the graphite member are embedded and molded in a sand mold.
This is achieved by a method for manufacturing a non-lubricated composite sliding member, which is characterized by casting a copper-based alloy and casting the graphite member in a fixed arrangement state.
以下、添付図面に基づいて、本発明の詳細な説明する。Hereinafter, the present invention will be described in detail based on the accompanying drawings.
この実施例において無潤滑複合摺動部材の固形潤滑剤と
しての、黒鉛部材を鋳ぐるむ方法は、第１図に示すよう
に、まず、発泡スチロール樹脂を用いて、摺動部材形状
の模型１を形成し、ついで、その模型１に、断面台形を
した黒鉛部材２、および、黒鉛部材２の固定金具３を嵌
合する切込み部１ａを設けた後、前記黒鉛部材２および
黒鉛部材２の固定金具３を、模型１に設けられた切込み
部ｌａ内に装着する。In this embodiment, the method of casting a graphite member as a solid lubricant for a non-lubricated composite sliding member is as shown in FIG. Then, after providing the graphite member 2 having a trapezoidal cross section and a notch 1a in which the fixing fitting 3 of the graphite member 2 fits into the model 1, the graphite member 2 and the fixing fitting 3 of the graphite member 2 are fitted. 3 is installed in the notch la provided in the model 1.
つぎに、この模型１を第２図に示すように、定盤４と鋳
枠５によって形成された鋳型内に、鋳物砂６によって埋
設する。Next, as shown in FIG. 2, this model 1 is buried in a mold formed by a surface plate 4 and a casting flask 5 using molding sand 6.
なお、このとき、模型１には湯ロアを設けておく。At this time, the model 1 is provided with a hot water lower.
その後、造型された鋳型の湯ロアから、無潤滑複合摺動
部材の基材となる銅系合金を注湯するものである。Thereafter, a copper-based alloy, which will become the base material of the non-lubricated composite sliding member, is poured from the hot water lower of the formed mold.
なお、無潤滑複合摺動部材の摺動面の裏面には、鋳造成
形の特徴を生かして、肉盗み部８を設け、高価な銅系合
金の使用量を減少させ、かつ、重量軽減を図ることもで
きる。In addition, on the back side of the sliding surface of the non-lubricated composite sliding member, taking advantage of the characteristics of casting molding, a thinned part 8 is provided to reduce the amount of expensive copper-based alloy used and to reduce weight. You can also do that.
この実施例において、固形潤滑剤としては、無量ｌｈ複
合摺動部材として使用実績のある、黒鉛に２硫化モリブ
デン等を混ぜた特殊黒鉛とし、また、無潤滑複合摺動部
材の摺動面における、基材に対する固形潤滑剤の面積比
は、従来の無潤滑複合摺動部材で実績のある２５〜３０
％とした。In this example, the solid lubricant is special graphite mixed with graphite and molybdenum disulfide, etc., which has been used as a lh composite sliding member. The area ratio of the solid lubricant to the base material is 25 to 30, which has been proven in conventional non-lubricated composite sliding members.
%.
また、基村内における黒鉛部材の配置は、摺動荷重を銅
系合金基材と黒鉛部材で分担させるため、摺動方向に対
し６０〜７５°傾斜させている。Further, the arrangement of the graphite members within the base plate is inclined at 60 to 75 degrees with respect to the sliding direction in order to share the sliding load between the copper-based alloy base material and the graphite members.
さらに、鋳くるみ成形した黒鉛部材の、基材からの脱落
防止のため、埋設底部側の広がった断面台形形状として
いる。Further, in order to prevent the cast-molded graphite member from falling off from the base material, the cross section of the buried bottom part is widened into a trapezoidal shape.
以上により明らかなように、本発明にかかる無潤滑複合
摺動部材の製造方法によれば、無潤滑複合摺動部材の高
価な銅系合金基材を、鋳造にて形成することにより、従
来の無潤滑複合摺動部材に比べ、摺動特性を劣化させる
、ことなく、無潤滑複合摺動部材の摺動面の裏面側では
、高価な銅系合金の肉盗みを可能とし、さらに、無潤滑
複合摺動部材基材に埋設する黒鉛部材の形状を工夫して
、鋳ぐるみ成形とすることによって、製造コストの低減
を可能とする利点がある。As is clear from the above, according to the method of manufacturing a non-lubricated composite sliding member according to the present invention, the expensive copper-based alloy base material of the non-lubricated composite sliding member is formed by casting. Compared to non-lubricated composite sliding members, it is possible to remove the expensive copper alloy on the back side of the sliding surface of non-lubricated composite sliding members without deteriorating the sliding properties. By devising the shape of the graphite member embedded in the composite sliding member base material and performing cast molding, there is an advantage that manufacturing costs can be reduced.
第１図は、本発明の実施例による、黒鉛部材およびその
固定金具を装着した、無潤滑複合摺動部材の模型を示す
図、
第２図は、第１図の模型を用いて造型した鋳型を示す図
である。
１−−−一模型
１ａ−−−−−切込み部
２−−−一黒鉛部材
３−・−・−固定金具
４−・一定盤
５−・−＝鋳枠
６・・−−−一鋳物砂
７−−−−一場口
８−−−一肉盗み部
出願人 トヨタ自動車株式会社Fig. 1 is a diagram showing a model of a non-lubricated composite sliding member equipped with a graphite member and its fixing fittings according to an embodiment of the present invention, and Fig. 2 is a mold made using the model of Fig. 1. FIG. 1---1 model 1a-----notch 2---1 graphite member 3--Fixing bracket 4--Fixing plate 5--=Casting flask 6--1 Casting sand 7-----Ichibaguchi 8----Ichimatsu Department Applicant Toyota Motor Corporation
Claims (1)
砂型中に埋設して、摺動性の良好な合金、たとえば銅系
合金を鋳湯してなる無潤滑複合摺動部材の製造方法であ
って、 まず、上述の鋳造部材形状に形成した発泡スチロール樹
脂に、製造成形後の抜は止めとなすべ（、断面台形をし
た黒鉛部材を、摺動方向に対し６０ないし７５°の角度
をなして、複数配置するための切込み部と、その黒鉛部
材の固定金具を嵌合する切込み部を設け、ついで、この
切込み部に、黒鉛部材を配置し、黒鉛部材の固定金具を
嵌合した後、黒鉛部材および黒鉛部材の固定金具が嵌合
された発泡スチロール樹脂を砂型中に埋設・造型して、
銅系合金を鋳湯することによって、黒鉛部材の配置状態
を固定した状態で、鋳ぐるみ成形することを特徴とする
無潤滑複合摺動部材の製造方法。[Claims] 1. A non-lubricated composite sliding member formed by embedding a foamed polystyrene resin in a sand mold and casting an alloy with good sliding properties, such as a copper-based alloy, into the shape of a &I-shaped member In this manufacturing method, first, a graphite member having a trapezoidal cross section is attached to a foamed polystyrene resin formed into the above-mentioned cast member shape as a pull-out stopper after production molding. At an angle of After fitting, the graphite member and the styrofoam resin fitted with the fixing fittings for the graphite member are embedded and molded in a sand mold.
A method for manufacturing a non-lubricated composite sliding member, which comprises casting a copper-based alloy to form a cast member with a fixed arrangement of graphite members.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14401083A JPS6033866A (en) | 1983-08-05 | 1983-08-05 | Production of non-lubricated composite sliding member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14401083A JPS6033866A (en) | 1983-08-05 | 1983-08-05 | Production of non-lubricated composite sliding member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6033866A true JPS6033866A (en) | 1985-02-21 |
Family
ID=15352215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14401083A Pending JPS6033866A (en) | 1983-08-05 | 1983-08-05 | Production of non-lubricated composite sliding member |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6033866A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6434568A (en) * | 1987-07-30 | 1989-02-06 | Honda Motor Co Ltd | Structure of sliding part |
| CN109604563A (en) * | 2019-01-08 | 2019-04-12 | 武汉纺织大学 | A kind of composite graphite chill and preparation method thereof |
-
1983
- 1983-08-05 JP JP14401083A patent/JPS6033866A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6434568A (en) * | 1987-07-30 | 1989-02-06 | Honda Motor Co Ltd | Structure of sliding part |
| CN109604563A (en) * | 2019-01-08 | 2019-04-12 | 武汉纺织大学 | A kind of composite graphite chill and preparation method thereof |
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