JPS60238038A - Bending method of pipe - Google Patents
Bending method of pipeInfo
- Publication number
- JPS60238038A JPS60238038A JP9193384A JP9193384A JPS60238038A JP S60238038 A JPS60238038 A JP S60238038A JP 9193384 A JP9193384 A JP 9193384A JP 9193384 A JP9193384 A JP 9193384A JP S60238038 A JPS60238038 A JP S60238038A
- Authority
- JP
- Japan
- Prior art keywords
- thickness
- pipe
- bent
- bending
- bend
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は管の曲げ加工方法に係り、詳しくは、曲げ加
工された管の断面肉厚が等厚となるようにする管の曲げ
加工方法に関する。[Detailed Description of the Invention] [Industrial Application Field] This invention relates to a method for bending a pipe, and more specifically, a method for bending a pipe so that the cross-sectional wall thickness of the bent pipe becomes equal. Regarding.
[従来技術]
鋼管や銅管などの金属管を曲げ加工する方法としては、
対象とする管を加熱して、砂などを詰めて曲げる方法や
、常温においてパイプベンダによて曲げる方法などがあ
る。[Prior art] Methods for bending metal pipes such as steel pipes and copper pipes include:
There are two methods: heating the pipe and filling it with sand, etc., and bending it with a pipe bender at room temperature.
従来、曲げ加工対象の管は、第5図及び第6図に示すよ
うに、曲げ加工前の管の肉厚が、どの個(1)
所でも、すべて同一の厚さto である。これを前述の
方法で曲げ加工すれば、何れの方法によるにしても、第
7図及び第8図に示すように、曲げられた管の外側2の
部分は、管の軸線方向に延伸されるため、どうしても薄
い肉厚t2となり、曲げられた管の内側3の部分は、管
の軸線方向に圧縮されるため、どうしても厚い肉厚t3
となる。Conventionally, as shown in FIGS. 5 and 6, a pipe to be bent has the same wall thickness to at any location (1) before being bent. If this is bent using the method described above, no matter which method is used, the outer 2 portion of the bent tube will be stretched in the axial direction of the tube, as shown in FIGS. 7 and 8. Therefore, the wall thickness t2 is inevitably thin, and the inner side 3 of the bent tube is compressed in the axial direction of the tube, so the wall thickness t3 is inevitably thick.
becomes.
これは、プラスチック管のような金属以外の管にあって
も同様である。This also applies to pipes other than metal, such as plastic pipes.
[問題点]
このように、曲げ加工された管は、どうしても曲げ外側
2の部分は薄肉t2となり、曲げ内側3の部分は厚肉t
3となる。したがって、管系全体の耐圧力や腐食に備え
るための肉厚などは、曲げ外側2の部分の薄い肉厚t2
によって制限されることとなる。すなわち、強度や耐久
性などの前述の管に対する設計上の要求は、この薄肉部
2の厚さt2を基準としなければならないことになる。[Problem] In this way, the bent pipe inevitably has a thin wall t2 at the outside part 2 of the bend, and a thick wall t2 at the inside part 3 of the bend.
It becomes 3. Therefore, the pressure resistance of the entire pipe system and the wall thickness in preparation for corrosion are determined by the thin wall thickness t2 at the bending outer side 2.
It will be limited by. That is, the above-mentioned design requirements for the tube, such as strength and durability, must be based on the thickness t2 of the thin wall portion 2.
そうすれば、この薄肉部2以外の管系のすべての部分は
、余分な管肉厚さを有することとなり、き(2)
わめて不経済である。In this case, all parts of the pipe system other than this thin wall portion 2 will have an extra pipe wall thickness, which is (2) extremely uneconomical.
[目的]
そこで、この発明の目的は、管の曲げ加工をした結果、
何れの部分も同一の肉厚となるような管の曲げ加工方法
を実現することによって、前述の問題点を解消しようと
するものである。[Purpose] Therefore, the purpose of this invention is to bend a pipe,
The purpose is to solve the above-mentioned problems by realizing a method of bending a tube so that all parts have the same wall thickness.
[構成]
この目的を達成するために、この発明は、管の曲げ加工
に際して、管の外径中心と内径中心とを一定方向に偏心
させて周方向に不等肉厚とした直管の管肉厚さの厚い方
を曲げ外側に、薄い方を曲げ内側に配して前記管の曲げ
加工を行うことを特徴とする。[Structure] In order to achieve this object, the present invention provides a straight pipe whose outer diameter center and inner diameter center are eccentric in a certain direction and whose wall thickness is unequal in the circumferential direction when bending the pipe. The pipe is characterized in that the pipe is bent with the thicker wall placed on the outside of the bend and the thinner wall placed on the inside of the bend.
[作用]
この発明は、以上のような構成としたので、管の曲げ加
工によって、前述のように、管の肉厚は曲げ外側は延伸
して薄くなり、曲げ内側は圧縮して厚くなるが、この管
の曲げ加工は、肉厚の厚い方を外側とし、肉厚の薄い方
を内側として曲げ加工をするので、曲げ加工の結果の製
品として、殆(3)
んど、等厚の曲管を得ることができる。[Function] Since the present invention is configured as described above, by bending the pipe, as described above, the wall thickness of the pipe is stretched and thinned on the outside of the bend, and becomes thicker on the inside of the bend. In this bending process, the pipe is bent with the thicker wall on the outside and the thinner wall on the inside, so most of the products resulting from the bending process are curves of equal thickness. You can get the tube.
[実施例] 以下この発明を図示の実施例について詳述する。[Example] The present invention will be described in detail below with reference to the illustrated embodiments.
第1図及び第2図は、曲げ加工前の直管を示し、第3図
及び第4図は、この発明による方法によって曲げ加工を
した後の曲管を示す。1 and 2 show a straight pipe before bending, and FIGS. 3 and 4 show a bent pipe after bending by the method according to the invention.
第・1図及び第2図において、この管の内径中心は、外
径中心より、図の下方に偏心しているので、図の上方の
管肉は厚さt5の厚肉部5となり、図の下方の管内は厚
さt[lの薄肉部6となる。In Figures 1 and 2, the center of the inner diameter of this tube is eccentric to the lower part of the figure than the center of the outer diameter, so the tube wall in the upper part of the figure becomes a thick part 5 with a thickness of t5, and as shown in the figure The inside of the lower tube becomes a thin wall portion 6 with a thickness t[l.
この管の厚肉部jを曲げ外側とし、薄肉部6を曲げ内側
として曲げ加工を実施する。すると、第3図及び第4図
に示すように、曲げ外側として曲げられた厚肉部5は延
伸して薄くなり、管肉厚さL?の曲げ外側部7となり、
曲げ内側として曲げられた薄肉部6は圧縮されて厚くな
り、管肉厚さt8の曲げ内側部8となる。The bending process is carried out with the thick part j of this tube as the outside bending part and the thin part 6 as the inside part. Then, as shown in FIGS. 3 and 4, the thick part 5 bent as the outside of the bend stretches and becomes thinner, and the pipe wall thickness L? It becomes the bent outer part 7 of
The thin wall portion 6 bent as the inner side of the bend is compressed and becomes thicker, and becomes the inner side of the bend 8 having a tube wall thickness t8.
このように曲げ加工された曲管は、第3図及び第4図に
示すように、厚肉部5が延伸されて薄くなった曲げ外側
部7の肉厚さt?と、薄肉部6が(4)
圧縮されて厚くなった曲げ内側部8の肉厚さt8とをほ
ぼ同じ厚さとすることができる。As shown in FIGS. 3 and 4, the bent pipe bent in this manner has a thickness t? of the bent outer portion 7 where the thick portion 5 is stretched and thinned. (4) The thickness t8 of the bent inner side portion 8, which has become thicker due to compression, can be made approximately the same thickness.
外側肉厚さt7と内側肉厚さt8とをほぼ同じ厚さとす
るため設定すべき厚肉部5の厚さt5と薄肉部6の厚さ
t6の厚さは、曲げ加工の曲率によって設定すればよい
。すなわち、大きな曲率半径の曲げ加工では肉厚の差は
小さく、小さな曲率半径の曲げ加工では肉厚の差は大き
くしなければならない。The thickness t5 of the thick part 5 and the thickness t6 of the thin part 6, which should be set in order to make the outer wall thickness t7 and the inner wall thickness t8 almost the same thickness, should be set depending on the curvature of the bending process. Bye. That is, in bending with a large radius of curvature, the difference in wall thickness must be small, and in bending with a small radius of curvature, the difference in wall thickness must be large.
なお、実際の適用にあたっては、曲管部分の肉厚は、直
管部分より多少厚めにする方が、加工にともなう材質の
劣化などを補償する意味で望ましい。In actual application, it is desirable that the wall thickness of the curved pipe portion be slightly thicker than that of the straight pipe portion in order to compensate for deterioration of the material due to processing.
[発明の効果]
以上詳細に説明したように、この発明によれば、曲げ加
工を実施した後の曲管の肉厚を、何れの部分についても
、はぼ等しい厚さとすることができ、従来の曲げ加工法
によって生じていた曲げ外側部の薄肉部の発生を防止す
ることができる。[Effects of the Invention] As explained in detail above, according to the present invention, the wall thickness of the bent pipe after bending can be made almost equal in all parts, which is different from the conventional method. It is possible to prevent the occurrence of a thin wall portion on the outer side of the bend, which was caused by the bending method described above.
これによって、弱小発生の問題を解消でき、管(5)
系全体として強度や耐久性やその他の機能上無駄のない
ものを製造することができる。As a result, the problem of weak and small parts can be solved, and the pipe (5) system as a whole can be manufactured with no waste in terms of strength, durability, and other functions.
第1図はこの発明による曲げ加工前の管の一部切断側面
図、第2図は第1図の管の横断面図、第3図はこの発明
による曲げ加工後の管の一部切断側面図、第4図は第3
図のIV−IV切断断面図、第5図は従来の曲げ加工前
の管の一部切断側面図、第6図は第5図の管の横断面図
、第7図は従来の方法による曲げ加工後の管の一部切断
側面図、第8図は第7図の■−■切断断面図である。
図において、5はこの発明による曲げ加工前の管の厚肉
部、t5は該厚肉部の厚さ、6はこの発明による曲げ加
工前の管の薄肉部、t6は該薄肉部の厚さ、7はこの発
明による曲げ加工後の曲げ外側部、t7は該曲げ外側部
の厚さ、8はこの発明による曲げ加工後の曲げ内側部、
t8は該曲げ内側部の厚さである。
出願人 三菱重工業株式会社
復代理人 弁理士 原 1)幸 男
(6)
第1図
第3図
第2図
第5図
第7図
101 −−
第6図
第8図FIG. 1 is a partially cutaway side view of the tube before bending according to the present invention, FIG. 2 is a cross-sectional view of the tube shown in FIG. 1, and FIG. 3 is a partially cutaway side view of the tube after bending according to the present invention. Figure 4 is the third
5 is a partially cutaway side view of the tube before bending by the conventional method, FIG. 6 is a cross-sectional view of the tube in FIG. 5, and FIG. 7 is a conventional bending method. FIG. 8 is a partially cutaway side view of the tube after processing, and is a cross-sectional view taken along the line -■ in FIG. 7. In the figure, 5 is the thick part of the pipe before bending according to the present invention, t5 is the thickness of the thick part, 6 is the thin part of the pipe before bending according to the present invention, and t6 is the thickness of the thin part. , 7 is the bent outer part after bending according to the present invention, t7 is the thickness of the bent outer part, 8 is the bent inner part after bending according to the present invention,
t8 is the thickness of the inner side of the bend. Applicant Mitsubishi Heavy Industries, Ltd. Sub-Agent Patent Attorney Hara 1) Yukio (6) Figure 1 Figure 3 Figure 2 Figure 5 Figure 7 Figure 101 -- Figure 6 Figure 8
Claims (1)
向に不等肉厚とした直管の管内厚さの厚い方を曲げ外側
に、薄い方を曲げ内側に配して前記管の曲げ加工を行う
ことを特徴とする管の曲げ加工方法。The outside diameter center and the inside diameter center of the pipe are eccentric in a certain direction, and the thickness of the straight pipe is made uneven in the circumferential direction. A method for bending a pipe, the method comprising bending a pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9193384A JPS60238038A (en) | 1984-05-10 | 1984-05-10 | Bending method of pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9193384A JPS60238038A (en) | 1984-05-10 | 1984-05-10 | Bending method of pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60238038A true JPS60238038A (en) | 1985-11-26 |
Family
ID=14040390
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9193384A Pending JPS60238038A (en) | 1984-05-10 | 1984-05-10 | Bending method of pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60238038A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63256226A (en) * | 1987-04-14 | 1988-10-24 | Kubota Ltd | Manufacture of bend pipe with thickness deviation |
KR100438317B1 (en) * | 2001-05-25 | 2004-07-01 | 엘지전자 주식회사 | A tube structure of heat exchange |
JP2008249010A (en) * | 2007-03-30 | 2008-10-16 | Sumitomo Metal Ind Ltd | Seamless bend pipe and welded joint between seamless bend pipe and seamless straight pipe, and their manufacturing method |
CN104259269A (en) * | 2014-07-28 | 2015-01-07 | 宁国市大泉机械有限公司 | Bending method for producing metal bent pipe |
-
1984
- 1984-05-10 JP JP9193384A patent/JPS60238038A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63256226A (en) * | 1987-04-14 | 1988-10-24 | Kubota Ltd | Manufacture of bend pipe with thickness deviation |
KR100438317B1 (en) * | 2001-05-25 | 2004-07-01 | 엘지전자 주식회사 | A tube structure of heat exchange |
JP2008249010A (en) * | 2007-03-30 | 2008-10-16 | Sumitomo Metal Ind Ltd | Seamless bend pipe and welded joint between seamless bend pipe and seamless straight pipe, and their manufacturing method |
CN104259269A (en) * | 2014-07-28 | 2015-01-07 | 宁国市大泉机械有限公司 | Bending method for producing metal bent pipe |
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