JPS60234927A - Manufacture of sintered ore - Google Patents

Manufacture of sintered ore

Info

Publication number
JPS60234927A
JPS60234927A JP8824784A JP8824784A JPS60234927A JP S60234927 A JPS60234927 A JP S60234927A JP 8824784 A JP8824784 A JP 8824784A JP 8824784 A JP8824784 A JP 8824784A JP S60234927 A JPS60234927 A JP S60234927A
Authority
JP
Japan
Prior art keywords
bed
sintering
yield
sintered ore
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8824784A
Other languages
Japanese (ja)
Inventor
Hideomi Yanaka
谷中 秀臣
Katsuaki Shiobara
勝明 塩原
Michinori Hattori
道紀 服部
Osamu Komatsu
修 小松
Hiroshi Yamamoto
弘 山本
Hitoshi Kawada
仁 川田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP8824784A priority Critical patent/JPS60234927A/en
Publication of JPS60234927A publication Critical patent/JPS60234927A/en
Pending legal-status Critical Current

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  • Manufacture And Refinement Of Metals (AREA)

Abstract

PURPOSE:To reduce pores in a combustion zone and to improve the strength and yield of sintered ore by applying a downward pressure to an iron ore bed in a sintering apparatus with a pressurizing unit placed in the surface of the bed and by carrying out sintering. CONSTITUTION:Pressurizing rollers 11 are arranged on a bed 3 in a sintering apparatus in a zone ranging from a firing furnace 2 to the ore discharging part so as to regulate a pressure applied downward from the top with a cylinder. A downward pressure is applied to the bed 3 from the top and sintering is carried out. By this method, pores in the combustion zone are reduced and the strength and yield of sintered ore are improved.

Description

【発明の詳細な説明】 〔発明の技術分野〕 本発明は焼結鉱の製造方法に関する。[Detailed description of the invention] [Technical field of invention] The present invention relates to a method for producing sintered ore.

〔従来技術〕[Prior art]

一般に焼結鉱の製造方法は、第6図に示すような工程に
おいて行なわれるr、第6図は焼結鉱の製造工程を説明
するための模式図である。
Generally, a method for manufacturing sintered ore is carried out in steps as shown in FIG. 6, which is a schematic diagram for explaining the manufacturing process of sintered ore.

第6図において、鉄鉱石、コークス、各種融剤、繰返し
鉱等の原料金子じめ混合し、装入林M1よ#)焼結機グ
レート上に装入し、焼結ベッド6を形成し、次いで点火
炉2のバーナで点火きれ、焼結ベッド6はある一定時間
後焼結鉱として、移動火格子後端より排出され粉砕篩分
は工程を経て製品となる。一方焼結排ガスはウィンドレ
グ4→王ダクト5→電気集塵機(EP)6→主排風機7
→煙突8より排出される。
In FIG. 6, raw materials such as iron ore, coke, various fluxes, and repeated ore are mixed together and charged onto a sintering machine grate (M1) to form a sintering bed 6. Next, the burner of the ignition furnace 2 completes the ignition, and after a certain period of time, the sintered bed 6 is discharged as sintered ore from the rear end of the movable grate, and the pulverized sieve fraction goes through a process to become a product. On the other hand, the sintering exhaust gas is from wind leg 4 → king duct 5 → electrostatic precipitator (EP) 6 → main exhaust fan 7
→ Exhausted from chimney 8.

以上の焼結工程における歩留υは、他の工業プロセスと
比べ著しく劣っている。この低歩留の原因としては、点
火後、下向きに強制吸引きれる空気によシ漸次燃焼帯は
下降し、その熱履歴は、一般には最高温度約1300℃
で、1100℃以上の保持時間が2〜5分程度のもので
あるため、反応は平衡に迄は至らず、その結果、焼底物
組織中に多くの→クロ気孔が残存していることが考えら
れる。
The yield υ in the above sintering process is significantly inferior to other industrial processes. The cause of this low yield is that after ignition, the combustion zone gradually descends due to the forced downward suction of air, and its thermal history generally reaches a maximum temperature of approximately 1300°C.
Since the holding time at 1100°C or higher is about 2 to 5 minutes, the reaction does not reach equilibrium, and as a result, many → black pores remain in the structure of the burned bottom. Conceivable.

このための従来の対策としては次のようなものがある。Conventional measures for this purpose include the following.

1)点火炉前の装入された状態で上から荷重をかけ圧密
にする方法があるが、この場合通気が不良となり生産性
が低下し還元粉化性還元率が怨化する欠点がある・ 29更にコークス配合共を増加する対策も考えられるが
この場合、上層の歩留は向上するが、−’F眉は−さ5
G剰となり通気が悪化し生産性が低)しこの方法も歩留
り向上とはならない。
1) There is a method of compacting the charged material by applying a load from above while it is in the charged state in front of the ignition furnace, but this method has the disadvantage that ventilation is poor, productivity decreases, and the reduction rate deteriorates. 29 It is also possible to consider increasing the coke content, but in this case, the yield of the upper layer will improve, but -'F eyebrows will be -5
This method also does not improve the yield.

〔発明の目的〕[Purpose of the invention]

本発明は、上述の如く現状における焼結プロセスの歩留
りが凡そ70%程度と他のプロセスに比べて著しく劣っ
ているので、この歩留りの向上’を目自勺とするもので
ある。
As mentioned above, the current yield of the sintering process is approximately 70%, which is significantly inferior to other processes, and therefore, the present invention aims to improve this yield.

〔発明の置火〕[Fire of invention]

本発明者等は上記焼結過程について種々検討研9犯の結
果 1)下層は上層、中層からの荷重を受け、マクロCハシ
孔が押しつぶされて気孔が少なくなることと更に下層は
最高温度が高く、高温に保持感れている時間が長いこと
がら強度、歩留が高い。
The inventors conducted various studies on the above sintering process and found that 1) The lower layer receives loads from the upper and middle layers, and the macro C holes are crushed, reducing the number of pores. It has high strength and yield because it can be held at high temperatures for a long time.

2)これに対して上層は、強度、歩留が低い。2) On the other hand, the upper layer has low strength and yield.

これは最高温度が低く高温に保持されている時間が短い
、また上層は上からの荷重を受けず、マクロな気孔が多
い。
This is because the maximum temperature is low and the time it is held at high temperature is short, and the upper layer does not receive any load from above, so there are many macroscopic pores.

3) fg8結過程において、撚焼帯のコークスが燃焼
し、原料が半溶融状態となっている状態で上から荷重を
かけると比較的密度の低い半溶融状態の部分が圧密され
気孔が少なくなり強度、歩留が向上する。
3) In the fg8 consolidation process, when the coke in the twisted and sintered belt is burned and a load is applied from above while the raw material is in a semi-molten state, the semi-molten part with relatively low density is consolidated, reducing the number of pores. Improves strength and yield.

等の知見より本発明に至ったものである。These findings led to the present invention.

本発明は、鉄鉱石焼結機における焼成途中のベッド表面
上に加圧用ローラを複数設けるかまたは表面に静加重ケ
加える手段により生ずる下向きの圧力によって、焼結鉱
におけるマクロ気孔の減少ひいては歩留及び強度の向上
を図るものである。
The present invention reduces macro pores in sintered ore and improves yield by providing a plurality of pressure rollers on the surface of the bed during sintering in an iron ore sintering machine or by applying a static load to the surface. and to improve strength.

〔発明の実施例〕[Embodiments of the invention]

本発明・を実施態様例である第1図〜第4囚に基いて述
べる。
The present invention will be described based on FIGS. 1 to 4, which are embodiment examples.

第1図は本発明の加圧焼成法の概念を示す模式図、第2
図は第1図のAA断面模式図、第3図は加圧焼成部の平
面模式図、第4図は同じく加圧焼成部の側面模式図、第
5図は第4図A部即ち加圧ローラ部の拡大枠弐図である
Figure 1 is a schematic diagram showing the concept of the pressure firing method of the present invention, Figure 2
The figure is a schematic cross-sectional view of the A-A section in Figure 1, Figure 3 is a schematic plan view of the pressure firing section, Figure 4 is a side schematic diagram of the pressure firing section, and Figure 5 is the A section of Figure 4, that is, the pressure It is an enlarged frame second view of the roller section.

第1図〜第5図において10は静加重、11は加圧ロー
ラ、12は加圧ローラ軸受、16け圧力調整用油圧また
け穿坏王シリンダーである。
In FIGS. 1 to 5, 10 is a static load, 11 is a pressure roller, 12 is a pressure roller bearing, and 16 pressure-adjusting hydraulic straddle punching cylinders.

焼結ベッドの焼成部の磯長方向に複数個のローラ11を
設け、原料鉱層面との摩擦力により自転する。また加圧
ローラ11の支えとしての軸受け12は油田シリンダー
16上に設置され、操業中適宜圧力を調整し得るもので
ある。
A plurality of rollers 11 are provided in the rock length direction of the firing section of the sintering bed, and rotate due to frictional force with the surface of the raw material ore layer. Further, a bearing 12 for supporting the pressure roller 11 is installed on the oilfield cylinder 16, and the pressure can be adjusted as appropriate during operation.

本実施態様例は焼結ベッドの上面から下向きの子方を生
゛でる加圧ローラの例を示したが、下向きのみならず、
サイド方向からの加重をともに加えるか、−リイドのみ
からの加圧を行なっても本発明と同様の効果を奏するも
のである。
This embodiment example shows an example of a pressure roller that produces a downwardly directed side from the top surface of the sintering bed, but it does not only have downwardly directed downwards.
The same effect as the present invention can be obtained even if both the loads are applied from the side direction or the pressure is applied only from the lead.

加圧する位置は点火後のベッド上面で、前述の如くyA
科の半溶融状態となっている焼成帯に加えることが不発
8IJの効果を大とするものである。
The position to pressurize is the top of the bed after ignition, and as mentioned above, yA
The effect of unexploded 8IJ is greatly increased by adding it to the firing zone, which is in a semi-molten state.

次に試験f@を用い、従来法を基準とし、焼成ケーキ表
面上K 50 k17 (0,08kむ9)の荷重をか
け結果を第1表に示す。
Next, using the test f@, a load of K 50 k17 (0.08 km 9) was applied on the surface of the baked cake based on the conventional method, and the results are shown in Table 1.

第 1 表 第1表に於て、加圧筒gを行なった結果、歩留、強度の
上昇が顕著であシ、RDI、RI等は悪化しないで本発
明が歩留向上に有効であることを示している、 〔発明の効果〕 本発明は、焼結における歩留り、強度向上のために甚だ
有効な焼結鉱の製造方法であシ、本発明の目的を充分達
し得るものである。
Table 1 In Table 1, as a result of pressurizing cylinder g, the yield and strength increased significantly, and RDI, RI, etc. did not deteriorate, indicating that the present invention is effective in improving yield. [Effects of the Invention] The present invention is a method for producing sintered ore which is extremely effective for improving yield and strength during sintering, and can fully achieve the purpose of the present invention.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の7Jn EE暁成法の概念を示すため
の模式図、第2図は第1図のAA断内向模式図第3図は
加圧焼成部の平面模式図、第4図は加圧焼成部の911
面模式図、第5図は加圧ローラ部Aの拡大模式図、第6
図は焼結製が工程を説明するための模式図である。 尚各図1中同一符号は同一または相当部分を示すもので
ある、 図面において2・・・点火炉、6・・・焼結ベッド、5
・・・王ダクト、7・・・主排風機、10・・・靜加重
、11・・・加圧ローラ、12・・・11+受け、13
・・・油圧シリンダー。 代理人 弁理士 木 村 三 朗 1、小f’lの表示 特願昭59−88247 2、発明の名称 焼結鉱の製造方法 3− 1)li 11(i4 る占 111′lとの閉部 特許 出屑1人 f’1(jll 、(、、、、、、、(412) 日本釧管株式会社4、
代理人 氏 名 4F PI! ニー1− 本 刊 −1用(6
07:l) 6.1ili+l−のに、l象 明細書の「発明の詳細な説明」の欄 、1+li +1. +2′> 1大1′1ン、−(1
)明細書第2頁第8行の「歩留りは」を「成品歩留り(
成品量/シンターケーキ量)は」と補正する。 (2) 同第5頁第6行の「を設け、原料」を「を設け
、該ローラ11は原料」と補正する。 (3) 同第6頁第6行の「加成静成法」を「加圧焼成
法」と補正する。
Fig. 1 is a schematic diagram showing the concept of the 7Jn EE Akatsuki forming method of the present invention, Fig. 2 is a schematic diagram of the AA cut inward in Fig. 1, Fig. 3 is a schematic plan view of the pressure firing section, and Fig. 4 911 of the pressure firing department
Fig. 5 is an enlarged schematic diagram of the pressure roller section A; Fig. 6 is a schematic diagram of the surface;
The figure is a schematic diagram for explaining the sintering process. In each figure, the same reference numerals indicate the same or corresponding parts. In the drawings, 2...Ignition furnace, 6...Sintering bed, 5
... King duct, 7... Main exhaust fan, 10... Quiet weight, 11... Pressure roller, 12... 11 + receiver, 13
...Hydraulic cylinder. Agent Patent Attorney Sanro Kimura 1, Small f'l Indication Patent Application 1988-88247 2, Title of Invention Process for Manufacturing Sintered Ore 3-1) Li 11 (i4 Closing with Ruura 111'l) Patent waste 1 person f'1 (jll, (,,,,,,, (412) Nippon Senkan Co., Ltd. 4,
Agent Name 4F PI! Knee 1 - Book - 1 (6
07:l) 6.1ili+l-, 1+li+1. +2'> 1 large 1'1n, -(1
) "Yield" on page 2, line 8 of the specification is changed to "finished product yield (
The amount of finished product/sinter cake amount) is corrected as follows. (2) In the 6th line of page 5, "provided with raw materials" was corrected to ``provided with rollers 11 as raw materials.'' (3) "Additional static curing method" on page 6, line 6 of the same page is amended to read "pressure firing method."

Claims (2)

【特許請求の範囲】[Claims] (1)焼結機の点火炉から排鉱部までのゾーンに於て、
該焼結機のベッド上面から下向きの圧力を加え焼成する
ことを特徴とする焼結鉱の製造方法。
(1) In the zone from the ignition furnace of the sintering machine to the ore discharge section,
A method for producing sintered ore, characterized in that sintering is performed by applying downward pressure from the top of the bed of the sintering machine.
(2)前記ベッド上面から下向きの圧力を加えるに際し
加圧ローラを用い圧力を、シリンダーを用いて調整する
ことを特徴とする特許請求の範囲第11η記載の焼結鉱
の製造方法。
(2) The method for producing sintered ore according to claim 11, characterized in that when applying downward pressure from the upper surface of the bed, a pressure roller is used to adjust the pressure using a cylinder.
JP8824784A 1984-05-04 1984-05-04 Manufacture of sintered ore Pending JPS60234927A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8824784A JPS60234927A (en) 1984-05-04 1984-05-04 Manufacture of sintered ore

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8824784A JPS60234927A (en) 1984-05-04 1984-05-04 Manufacture of sintered ore

Publications (1)

Publication Number Publication Date
JPS60234927A true JPS60234927A (en) 1985-11-21

Family

ID=13937521

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8824784A Pending JPS60234927A (en) 1984-05-04 1984-05-04 Manufacture of sintered ore

Country Status (1)

Country Link
JP (1) JPS60234927A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014196547A (en) * 2013-03-29 2014-10-16 株式会社神戸製鋼所 Method for producing sintered ore for iron manufacture

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014196547A (en) * 2013-03-29 2014-10-16 株式会社神戸製鋼所 Method for producing sintered ore for iron manufacture

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