CN101825395A - Rim material compression device of sintering machine trolley - Google Patents

Rim material compression device of sintering machine trolley Download PDF

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Publication number
CN101825395A
CN101825395A CN 201010174597 CN201010174597A CN101825395A CN 101825395 A CN101825395 A CN 101825395A CN 201010174597 CN201010174597 CN 201010174597 CN 201010174597 A CN201010174597 A CN 201010174597A CN 101825395 A CN101825395 A CN 101825395A
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China
Prior art keywords
compressor arm
sintering
sintering machine
machine trolley
compression device
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CN 201010174597
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CN101825395B (en
Inventor
翁玉明
周四君
刘海洋
谢春阳
董培军
徐鸣
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Jiangsu Shagang Group Huaigang Special Steel Co Ltd
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Jiangsu Shagang Group Huaigang Special Steel Co Ltd
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Abstract

The invention discloses a rim material compression device of a sintering machine trolley, which comprises a motive power device and a compression rod, wherein an eccentric wheel is arranged on an output shaft of the motive power device, the upper end of the compression rod is connected with the eccentric wheel through a bearing, and the lower end of the compression rod passes through a guide device and is provided with a material pressure plate. A material pressing device of the invention is not needed to be stopped when the material pressing pressure is regulated, and the material pressing depth can be regulated at proper time through directly rotating a lower pattern disc with a pressing rod provided a second connecting sleeve, so the optimal sintering effect can be reached. Because of the implementation of the invention, wind rate becomes uniform and consistent in the width direction of the sintering machine trolley, the rim effect is effectively controlled, the effective air rate can be fully utilized, the yield and the quality of the sintering ore can be improved, and the cost of the sintering ore can be reduced.

Description

A kind of rim material compression device of sintering machine trolley
Technical field
The invention belongs to field of metallurgy, be specifically related to the control device of a kind of steel works sintering machine trolley both sides rim charge thickness.
Background technology
Along with the development of China's steel and iron industry, natural rich iron ore is in output and all can not satisfies the demand of blast furnace process qualitatively far away, and fine ore and natural rich ore powder that a large amount of lean ore obtains after ore dressing can not be directly into blast furnace processes.For solving this contradiction, people pass through manual method, these fine ores are made block enriched ore, use for blast furnace, so both, we had opened up new approach for utilizing poor iron ore deposit, solved the problem of natural rich ore deficiency, again can be by improving the metallurgical performance of enriched ore, for the steel and iron industry that further develops China has been developed new quality raw materials.
The sintering of iron ore is with various powdery iron-containing raw materials, allocate the fuel and the flux of some on request into, evenly cloth is lighted a fire to agglomerating plant behind the mixing granulation, produces in fuel combustion under the effect of high temperature and a series of physical-chemical reactions, makes the breeze caking of compound.Down draft sintering is that ready raw materials for sintering is passed through distributing device cloth to sintering pallet, igniter is lighted a fire at charge level then, begin exhausting in the time of igniting, form certain negative pressure under the car type furnace grid section, air then enters following bellows by sinter bed from top to bottom.Along with the burning of bed of material surface fuel, combustion zone moves down gradually, when combustion zone arrives fire grate, and the sintering process knot that promptly comes to an end.Sintering process is carried out downwards gradually by the beginning of bed of material surface, thereby is divided into successively from top to bottom along the bed depth direction: sintering ore bed, burning zone, preliminary heating zone, drying layer, excessive moistening layer.
At present, there is more serious edge effect in process of production in domestic sintering machine, and main cause is:
Be subjected to distributing device striker plate and sintering pallet both sides baffle effect when 1, the mixing material is by multi-roller spreader, the mixing material is cushioned, and can not form vertical material-distributing, cause chassis baffle plate both sides bed of material density to compare less with the density of the middle bed of material of chassis, in sintering process, edge effect is more serious, thereby makes the air-flow skewness that passes through sinter bed.
2, the mixing material is by multi-roller spreader cloth to chassis the time, bulk material grain is because good fluidity, roll to sintering pallet baffle plate both sides rapidly, the concentration of local of bulk material grain, produce the particle segregation phenomenon, also make chassis baffle plate both sides bed of material pine, the gas permeability of the bed of material is obviously than the good permeability of the bed of material in the middle of the chassis, thereby causes the phenomenon that tacks.
3, slit, both sides inequality between sintering pallet and the chassis, air leak rate of air curtain increases, and the big local bed of material that gaps is loose, and local bed permeability is good, thereby forms partial flame fltting speed difference.The device that the Chinese patent of being applied for by Wuhan Iron ﹠ Steel (Group) Corp. 200720083395.1 " the sintering pallet baffle plate that suppresses edge effect " is adopted preferably resolves present domestic sintering machine and has more serious edge effect in process of production, but still undesirable.
Because chassis baffle plate both sides bed of material density is compared less with the middle bed of material density of chassis, make the good permeability of the chassis both sides bed of material than the middle bed of material of chassis, the sintering ore bed on both sides forms rapidly, simultaneously at burning zone the liquid phase fused mass appears, produce 1300~1500 ℃ high temperature, because combustion zone is the highest zone of temperature, we call vertical sintering speed to the translational speed of temperature peak in the burning zone, and vertical sintering speed is the key factor of decision sintering deposit output, output and its relation in direct ratio substantially, under certain condition, improving vertical sintering speed sintering deposit output increases, but if vertical sintering speed is too high, will cause sinter strength and decrease in yield, its result has offset the factor of sintering deposit increase of production, and sinter quality is degenerated.
The mixing material by cloth to the chassis of sintering machine, sintering machine slowly moves, through flat glassware mixing material on the chassis is wipeed off, preferably resolved the problem of flat material by the Chinese patent 200320112150.9 " device of smooth sintering pallet charge level " of Handan Iron ﹠. Steel Co., Ltd.'s application.But, interfere mutually in order to prevent flat glassware and chassis, the flat glassware of present domestic use all can not be the same with the sintering pallet width long, the normal now flat materials device that uses all concentrates on the mid portion of chassis, apart from chassis baffle plate both sides 150~250mm is arranged approximately, that is to say that the mixing material of the 150~250mm on chassis baffle plate both sides is nature trickling shape.The effect of the flat materials device of sintering machine has two, and the one, mixing material on the chassis is wipeed off, form the sintering ore bed of consistency of thickness, be convenient to make the sintering air quantity evenly to distribute.The 2nd, the gas permeability of even mixing material, it is long-pending together that flat glassware scrapes stockpile, and mixing material own wt is adjusted the gap between the bulk material grain in the middle of the chassis, makes permeability of sintering material bed reach unanimity at the chassis mid portion everywhere.At present, also there is not a kind of device that the sintering pallet rim charge can be compressed.
Summary of the invention
The objective of the invention is to: design a kind of rim material compression device of sintering machine trolley, there is more serious edge effect in process of production to overcome present domestic sintering machine, permeability of sintering material bed is reached unanimity everywhere at chassis, improve the output and the quality of sintering deposit.
The object of the present invention is achieved like this:
A kind of rim material compression device of sintering machine trolley comprises power set, compressor arm, and described power set output shaft is provided with eccentric wheel, and the upper end of compressor arm is connected with eccentric wheel by bearing, and its lower end is passed guider and is provided with holding pad.
The further improvement project of the present invention is, described compressor arm comprises first compressor arm, second compressor arm, slide-and-guide bar, the upper end of first compressor arm is connected with eccentric wheel by bearing, the link of its lower end and second compressor arm is provided with arrangement for adjusting height, the lower end of second compressor arm connects the slide-and-guide bar by bearing, and the lower end of slide-and-guide bar is passed guider and is provided with holding pad.
The present invention further improvement project is, arrangement for adjusting height is a pair of floral disc that is provided with first, second adapter sleeve, the first adapter sleeve opening upwards is arranged at floral disc, Open Side Down is arranged at down floral disc for second adapter sleeve, first, second adapter sleeve respectively with centre bore concentric, the equal diameter setting of floral disc up and down.
The upper inside wall of first adapter sleeve and second adapter sleeve is provided with the connection right-hand thread, and the lower inner wall of second adapter sleeve is provided with left-hand thread, respectively with the set screw thread coupling of the link of first compressor arm, second compressor arm.
The present invention further improvement project is, described guider is provided with the pilot hole with slide-and-guide bar coupling, and both are for movingly.
The invention has the beneficial effects as follows: do not need the material pressing device that stops when regulating the pressure of binder, directly rotate the following floral disc that is provided with second adapter sleeve, the degree of depth that just can the timely adjustment binder is to reach the sintering effect of the best.This apparatus structure deft design, convenient for installation and maintenance, safe and practical.
Enforcement one of the present invention is the air leak rate of air curtain that has reduced sintering machine.
It is one of principal element of restriction SINTERING PRODUCTION that sintering machine leaks out.Generally speaking, air leak rate of air curtain accounts for about 40%~60%.Mainly be between head, tail, bogie slide plate, chassis baffle plate and baffle plate etc. leak out comparatively serious.By regulating the density of the bed of material between chassis baffle plate and the baffle plate, can effectively reduce air leak rate of air curtain herein.The air leak rate of air curtain height, then effective wind rate is low, should reduce harmful leaking out during SINTERING PRODUCTION as far as possible.In SINTERING PRODUCTION, the air leak rate of air curtain of sintering machine reduces by 1%, and output can increase by 0.5~1%.After adopting the sintering machine press materials device, can make air leak rate of air curtain reduce by 1%.
The 2nd, make air quantity be tending towards uniformity along the sintering pallet width, edge effect is controlled effectively.
Effective control of sintering pallet both sides thickness of feed layer, will make effective wind rate redistribute in the sintering pallet broad ways, be tending towards uniformity along the sintering pallet width, make effective wind rate be fully utilized like this, improved the output and the quality of sintering deposit.
The 3rd, further reduce the cost of sintering deposit.
The reduction of air leak rate of air curtain, making full use of of effective wind rate makes the yield rate of sintering deposit be improved, and enlarges the production capacity of sintering machine, alleviates sintering deposit pressure in short supply, the cost of sintering deposit will decrease.
The 4th, for the thick bed of material production of sintering provides equipment guarantee.
On the basis of present sintering ordinary production, can make sintering material layer thickness increase by 15~20mm again, and deep-bed sintering is the trend of sintering process development, improve thickness of feed layer and help improving the sintering deposit yield rate.
Description of drawings
Fig. 1 is the rim material compression device of sintering machine trolley schematic diagram.
Fig. 2 is the guider schematic top plan view of Fig. 1.
Specific implementation method
As shown in Figure 1, a kind of rim material compression device of sintering machine trolley comprises power set 1 (in the present embodiment, power set adopt reductor), compressor arm 2.Described power set 1 output shaft is provided with eccentric wheel 3, and described compressor arm 2 comprises first compressor arm 21, second compressor arm 22, slide-and-guide bar 23.The upper end of first compressor arm 21 is provided with bearing block, and its axle is fixed on eccentric wheel 1 far-end.
Still as shown in Figure 1, the link of the lower end of first compressor arm 21 and second compressor arm 22 is provided with arrangement for adjusting height, and the lower end of second compressor arm 22 connects slide-and-guide bar 23 by bearing, and the lower end of slide-and-guide bar 23 is passed guider 4 and is provided with holding pad 5.
Described arrangement for adjusting height is a pair of floral disc 24 that is provided with first, second adapter sleeve, first adapter sleeve, 25 openings upwards are arranged at floral disc 24, Open Side Down is arranged at down floral disc for second adapter sleeve 26, first, second adapter sleeve respectively with centre bore concentric, the equal diameter setting of floral disc up and down.The upper inside wall of first adapter sleeve 25 and second adapter sleeve 26 is provided with the connection right-hand thread, and the lower inner wall of second adapter sleeve 26 is provided with left-hand thread, respectively with the set screw thread coupling of the link of first compressor arm 21, second compressor arm 22.
Still as shown in Figure 1, the lower end of second compressor arm 22 is provided with clip, it is fixed on the axle of bearing by clip, this bearing block is arranged at the top (second compressor arm 22 is connected by bearing with the slide-and-guide bar, can guarantee that the slide-and-guide bar can be with the swing of first, second compressor arm) of slide-and-guide bar 23.
As shown in Figure 1, 2, described guider 4 is provided with the pilot hole 42 with slide-and-guide bar 23 couplings, and both are (in the present embodiment, the cross section of guider 4 is a rectangle, and its pilot hole that is provided with 42 cross sections also are rectangle) for movingly.Guider 4 is provided with fixed connecting base 41.
In the production process, when sintering car 6 ran to the below of this device, first compressor arm moved downward under eccentric drive, made holding pad compress mixing material on the sintering car downwards.

Claims (7)

1. rim material compression device of sintering machine trolley, it is characterized in that: comprise power set (1), compressor arm (2), described power set (1) output shaft is provided with eccentric wheel (3), the upper end of compressor arm (2) is connected with eccentric wheel (1) by bearing, and its lower end is passed guider (4) and is provided with holding pad (5).
2. a kind of rim material compression device of sintering machine trolley according to claim 1, it is characterized in that: described compressor arm (2) comprises first compressor arm (21), second compressor arm (22), slide-and-guide bar (23), the upper end of first compressor arm (21) is connected with eccentric wheel (1) by bearing, the link of its lower end and second compressor arm (22) is provided with arrangement for adjusting height, the lower end of second compressor arm (22) connects slide-and-guide bar (23) by bearing, and the lower end of slide-and-guide bar (23) is passed guider (4) and is provided with holding pad (5).
3. a kind of rim material compression device of sintering machine trolley according to claim 2, it is characterized in that: arrangement for adjusting height is a pair of floral disc (24) that is provided with first, second adapter sleeve, first adapter sleeve (25) opening upwards is arranged at floral disc, and Open Side Down is arranged at down floral disc for second adapter sleeve (26).
4. according to claim 2 or 3 described a kind of rim material compression device of sintering machine trolley, it is characterized in that: the upper inside wall of first adapter sleeve (25) and second adapter sleeve (26) is provided with the connection right-hand thread, the lower inner wall of second adapter sleeve (26) is provided with left-hand thread, respectively with the set screw thread coupling of the link of first compressor arm (21), second compressor arm (22).
5. a kind of rim material compression device of sintering machine trolley according to claim 2 is characterized in that: the lower end of second compressor arm (22) is provided with clip, its by clip be fixed on bearing the axle, this bearing block is arranged at the top of slide-and-guide bar (23).
6. a kind of rim material compression device of sintering machine trolley according to claim 2 is characterized in that: described guider (4) is provided with the pilot hole with slide-and-guide bar (23) coupling, and both are for movingly.
7. a kind of rim material compression device of sintering machine trolley according to claim 1 is characterized in that: described compressor arm (2) is arranged at compressor arm (2) upper end with the bearing block of the connection bearing of eccentric wheel (1), and its axle is fixed on eccentric wheel (1) far-end.
CN2010101745973A 2010-05-14 2010-05-14 Rim material compression device of sintering machine trolley Active CN101825395B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103398582A (en) * 2013-07-10 2013-11-20 攀钢集团西昌钢钒有限公司 Material compressing device, material compressing method thereof and sintering machine pallet
CN104278144A (en) * 2013-07-08 2015-01-14 鞍钢股份有限公司 Method for improving limonite sintering productivity
CN105300104A (en) * 2015-11-27 2016-02-03 张鑫 Combined trolley of sintering machine with uniform quality sintering and capable of increasing volume

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05296666A (en) * 1992-04-18 1993-11-09 Nippon Steel Corp Air leakage preventing device in sintering machine
JP2003277841A (en) * 2002-03-22 2003-10-02 Jfe Steel Kk Method for producing sintered ore
CN201110718Y (en) * 2007-10-24 2008-09-03 山西太钢不锈钢股份有限公司 Sintering device material-pressing apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05296666A (en) * 1992-04-18 1993-11-09 Nippon Steel Corp Air leakage preventing device in sintering machine
JP2003277841A (en) * 2002-03-22 2003-10-02 Jfe Steel Kk Method for producing sintered ore
CN201110718Y (en) * 2007-10-24 2008-09-03 山西太钢不锈钢股份有限公司 Sintering device material-pressing apparatus

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
《包钢科技》 20020630 杨天勇等 包钢二烧车间提高烧结机技术指标实践 第28卷, 第3期 2 *
《浙江冶金》 20080229 王家生等 杭钢90m2烧结机厚料层生产实践 , 第一期 2 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104278144A (en) * 2013-07-08 2015-01-14 鞍钢股份有限公司 Method for improving limonite sintering productivity
CN104278144B (en) * 2013-07-08 2016-09-07 鞍钢股份有限公司 Method for improving limonite sintering productivity
CN103398582A (en) * 2013-07-10 2013-11-20 攀钢集团西昌钢钒有限公司 Material compressing device, material compressing method thereof and sintering machine pallet
CN103398582B (en) * 2013-07-10 2015-04-01 攀钢集团西昌钢钒有限公司 Material compressing device, material compressing method thereof and sintering machine pallet
CN105300104A (en) * 2015-11-27 2016-02-03 张鑫 Combined trolley of sintering machine with uniform quality sintering and capable of increasing volume

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Address after: 223001 No.188, Xi'an south road, Huai'an City, Jiangsu Province

Patentee after: JIANGSU SHAGANG GROUP HUAIGANG SPECIAL STEEL Co.,Ltd.

Address before: 223002 Huaian City, Jiangsu Province Chemical Qingpu District Road No. 53

Patentee before: Jiangsu Shagang Group Huaigang Special Steel Co.,Ltd.

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Denomination of invention: A Side Material Pressing Device for Sintering Machine Trolley

Effective date of registration: 20230927

Granted publication date: 20120502

Pledgee: Bank of Jiangsu Co.,Ltd. Huai'an Branch

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