JPS60221377A - Manufacture of tile - Google Patents
Manufacture of tileInfo
- Publication number
- JPS60221377A JPS60221377A JP7905884A JP7905884A JPS60221377A JP S60221377 A JPS60221377 A JP S60221377A JP 7905884 A JP7905884 A JP 7905884A JP 7905884 A JP7905884 A JP 7905884A JP S60221377 A JPS60221377 A JP S60221377A
- Authority
- JP
- Japan
- Prior art keywords
- tile
- tiles
- thermoplastic particles
- furnace
- glaze
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Finishing Walls (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
この発明は建築用などに使用するタイルの製造方法に係
るものであり、軽くて使用勝手の優れたタイルを得るも
のである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing tiles for use in construction, etc., and is intended to obtain tiles that are light and easy to use.
粘土を主累月として焼成した陶磁器製品であるタイルは
外装・内装を問わず建築用材料として重要な製品である
が、一枚単位では小さく軽くとも建築用に使用する時全
体重量は相当重くなり、捷だ壁面方）：に伸用寸六時に
１汁１汁呂り軽いといっても単位面積当りの重量は重く
、モルタルセメントによってはり付けた直後や、モルタ
ルセメントとのなじみが悪い時には仕上げ後でもはがれ
やすい欠点がある。Tiles, which are ceramic products fired primarily from clay, are an important product as building materials for both exterior and interior decorations, but although each piece may be small and light, when used for construction, the overall weight becomes quite heavy. (For the wall surface): Apply 1 soup at 6 o'clock.Although it is light, the weight per unit area is heavy. It has the disadvantage that it easily peels off even after use.
この発明は上記欠点を普通のタイル製造ラインを大きな
変更を加えないで克服したもので、粘度質や陶石などの
タイル素材に熱可塑性粒子を練合せ、プレス型にて成形
後トンネル炉などで加熱焼成する。この時炉内でタイル
形に成形した固形累月からは熱可塑性粒子のみ溶融排出
するものであシ、結局焼成されたタイルは熱可塑性粒子
の部分が空洞となった多孔体に仕上るものである。This invention overcomes the above-mentioned drawbacks without making any major changes to the ordinary tile manufacturing line.The invention involves kneading thermoplastic particles into tile materials such as viscosity or pottery stone, molding them in a press mold, and then processing them in a tunnel furnace. Heat and bake. At this time, only the thermoplastic particles are melted and discharged from the solid moon formed into a tile shape in the furnace, and the fired tile is finished as a porous body in which the thermoplastic particles are hollow. .
更にこの様に多孔体となったタイルは表面の凹凸がはげ
しく、タイル表面側のみ従来の釉薬よりも少しばかシ硬
めで量も多く釉薬をかけ、炉内で加熱再焼成すれば、表
面は従来のタイルと全く変りない性状に本発明のタイル
が仕上るものである。Furthermore, the surface of tiles that have become porous in this way is extremely uneven, and if you apply a glaze that is a little harder and larger than a conventional glaze on the surface of the tile, and heat and refire it in a furnace, the surface will be the same as before. The tiles of the present invention are finished with properties that are completely the same as those of the tiles.
図はこの槌に製造さｆ′Ｅかタイルの断面Ｍでもリ、ｌ
はタイル、２は表面の釉薬、３は空洞で熱可塑性粒子の
あった部分である。熱可塑性粒子としては炉内温度コン
トロールを充分に行うことができれば耐熱性ある合成樹
脂で使用可能であるが、アルミニュウムを主成分とする
溶融合金粒子でもよく、アルミニュウムの酸化物は粘土
質の成分でもある。The figure shows the cross section M of the tile manufactured by this mallet.
is the tile, 2 is the surface glaze, and 3 is the hollow part where the thermoplastic particles were. Heat-resistant synthetic resin can be used as thermoplastic particles if the temperature inside the furnace can be sufficiently controlled, but molten alloy particles containing aluminum as the main component can also be used, and aluminum oxides can also be used as clay-based particles. be.
一般にタイルは各種累月を混合し、水を加えて練り合せ
、プレス成形に適する様に含水量調整が行なわれる。こ
のプレス成形までの！程ハこの発明でも従来と同じでよ
く、次のいわゆる締焼と呼ばれる焼成工程で累月として
混入しだ熱可塑性粒子が溶融排出され一部気化一部回収
される工程が１１加されるが、炉の流用は可能で結果と
しては一度の・速成工程で多孔質状のタイルが得られる
ものである。Generally, tiles are made by mixing various types of clay, adding water, and kneading the mixture to adjust the moisture content to make it suitable for press molding. Until this press molding! The present invention may be the same as the conventional method, but a step is added in which the thermoplastic particles that have been mixed in as part of the process are melted and discharged in the next firing process called sintering, and some of them are vaporized and some of them are recovered. It is possible to reuse the furnace, and as a result, porous tiles can be obtained in a single rapid formation process.
この多孔質状タイルはプレス成形特接触していた熱可塑
性粒子が、該接触部を介して連通しだ空洞を形成してお
り、焼成後収縮が起きても連続気泡となっている。この
為次の釉焼工程では従来と比べて釉薬の量は多く、焼成
後のタイルの防水性能は釉薬のみによっている。In this porous tile, the thermoplastic particles that were in special contact during press molding form a cavity that communicates through the contact area, and even if shrinkage occurs after firing, the tile remains open. For this reason, the amount of glaze used in the next glaze firing process is larger than in the past, and the waterproof performance of the tile after firing depends solely on the glaze.
以上の様な工程によって製造されたタイルは表面は従来
品のタイルと何ら変シないが無数の空洞部を有すること
から非常に軽く使用に際しての取扱性は非常によくなっ
た。まだ一枚当りの重量が軽くかつ裏面は凹凸がはげし
いから、モルタルセメントと非常になじみやすく、はが
れ落るトラブルは完全に防止でき、従来はがれ防止の為
にプレス成形特裏面に適宜凹凸を設けるといっだことは
全く必要なくなった。The surface of the tile manufactured by the process described above is no different from that of conventional tiles, but since it has numerous cavities, it is extremely light and easy to handle during use. Since the weight per piece is still light and the back surface is highly uneven, it is very compatible with mortar cement, and the trouble of peeling off can be completely prevented. There was no longer any need for it.
この様に特徴あるタイルもこの製造工程は従来品とほと
んど同じであるから、特に大きな設備投資の必要もなく
、ｆ」加価値の高い商品が簡単に製造できる極めて実用
的な発明である。Since the manufacturing process for these unique tiles is almost the same as that of conventional products, it is an extremely practical invention that allows products with high added value to be easily manufactured without the need for any particularly large capital investment.
面図である。It is a front view.
Claims (1)
てプレス型にて成形せしめ、炉内で加熱時熱可塑性粒子
を溶融排出して多孔質状に焼成すると共に、焼成後タイ
ル表面側のみ釉薬をかけ、更に炉内で加熱再焼成してな
るタイルの製造方法。Thermoplastic particles are kneaded into tiles made of clay or pottery stone, and molded using a press mold. When heated in a furnace, the thermoplastic particles are melted and discharged to create a porous shape, and the surface of the tile is A method of manufacturing tiles in which only the sides are glazed and then heated and re-fired in a furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7905884A JPS60221377A (en) | 1984-04-19 | 1984-04-19 | Manufacture of tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7905884A JPS60221377A (en) | 1984-04-19 | 1984-04-19 | Manufacture of tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS60221377A true JPS60221377A (en) | 1985-11-06 |
Family
ID=13679293
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7905884A Pending JPS60221377A (en) | 1984-04-19 | 1984-04-19 | Manufacture of tile |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60221377A (en) |
-
1984
- 1984-04-19 JP JP7905884A patent/JPS60221377A/en active Pending
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