JPS60189411A - Mold assembly - Google Patents

Mold assembly

Info

Publication number
JPS60189411A
JPS60189411A JP4581684A JP4581684A JPS60189411A JP S60189411 A JPS60189411 A JP S60189411A JP 4581684 A JP4581684 A JP 4581684A JP 4581684 A JP4581684 A JP 4581684A JP S60189411 A JPS60189411 A JP S60189411A
Authority
JP
Japan
Prior art keywords
runner
mold
resin
gate
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4581684A
Other languages
Japanese (ja)
Inventor
Ikuo Watanabe
渡辺 伊久夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP4581684A priority Critical patent/JPS60189411A/en
Publication of JPS60189411A publication Critical patent/JPS60189411A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • B29C45/2703Means for controlling the runner flow, e.g. runner switches, adjustable runners or gates
    • B29C45/2704Controlling the filling rates or the filling times of two or more mould cavities by controlling the cross section or the length of the runners or the gates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C2045/2683Plurality of independent mould cavities in a single mould
    • B29C2045/2687Plurality of independent mould cavities in a single mould controlling the filling thereof

Abstract

PURPOSE:To make a flow of resin into a well-ballanced state, by a method wherein a movable shaft is incorporated into a runner part of a gate part and a cross-sectional area of the runner is varied freely from the outside of a mold by interlocking a rotary driving shaft with the movable shaft. CONSTITUTION:Injected resin passes through a runner 2 from a sprue bushing 13 and flows in each cavity from a gate. In this instance, as for adjusting action in case of dealy in filling a plurality of pieces of cavities 1b with the resin as compared with that of a plurality of pieces of cavities 1a, when a rotary shaft 20 of a gate balance unit 23a of a cavity 1a side whose filling is early is driven by a handle 24 from the outside of the mold, the rotary shaft connected with a screw block 21 secured to a main body makes a movable shaft 19 advance and a quantity of a flow of the resin delay. The titled mold assembly, therefore, can correspond immediately in the midst of molding and microscopic adjustment also becomes easy.

Description

【発明の詳細な説明】 産業上の利用分野。[Detailed description of the invention] Industrial applications.

本発明は精密射出成形時に複数個のキャビティ内に均一
に樹脂を充てんさせるゲートバランスを2 、。
The present invention uses gate balance to uniformly fill resin into multiple cavities during precision injection molding.

とる金型装置に関するものである。This relates to a mold device for molding.

従来例の構成とその問題点 従来のゲートバランスは、第1図及び第2図にその具体
構成が示すように成形品部(キャビティ)1−aと1−
bの樹脂の流れバランスをとるため湯道2から流れて来
た樹脂をキャビティの入口で、あらかじめ2−cのよう
に絞ってあり、流れの遅いキャビティのゲート2−dの
ように金型を削り取って拡大する、又はゲートの厚さf
 2− eのように小さく設定しておき2−fのように
拡大すると言う方法がとられていた。
The structure of the conventional example and its problems The conventional gate balance has molded parts (cavities) 1-a and 1- as the specific structure is shown in FIGS. 1 and 2.
In order to balance the flow of resin in b, the resin flowing from runner 2 is squeezed in advance at the entrance of the cavity as shown in 2-c, and the mold is closed as shown in gate 2-d of the cavity where the flow is slow. Expand by scraping or gate thickness f
The method used was to set it small like 2-e and enlarge it like 2-f.

しかしながら上記のような方法では、成形加工時、キャ
ビティへの樹脂の充てんバランスをとるために、成形機
から金型を取りはずし流れの遅いキャビティ部のゲート
を削り取る加工が必要であることなど、要するに複数個
のキャビティのバランスを取るために大巾な調整時間と
手間がかかり、量産の立上りを遅らせるという欠点を有
していた。
However, with the above method, in order to balance the filling of resin into the cavity during the molding process, it is necessary to remove the mold from the molding machine and scrape off the gate in the cavity where the flow is slow. It takes a lot of time and effort to balance the individual cavities, which has the disadvantage of delaying the start of mass production.

発明の目的 本発明は上記欠点に鑑み成形加工時に複数個の3 ・\
 。
Purpose of the Invention In view of the above-mentioned drawbacks, the present invention provides a method for forming a plurality of 3.
.

キャビティへの樹脂充てんバランスを金型を成形機から
はずすことなく、早期に的確にとる金型装置を提供する
ものである。
To provide a mold device that quickly and accurately balances resin filling into a cavity without removing the mold from a molding machine.

発明の構成 本発明の金型装置は、複数個のキャビティのゲート部の
手前ランナー(湯道)部に樹脂の流量を絞る移動軸を組
込み、金型外部からの手動又は自動(図示せず)回転駆
動と前記移動軸の連動によって、ランナーの断面積を自
由に変えることが可能に構成されており、金型を成形機
に取付けた状態で成形加工中にキャビティの充てん状態
に対応して短時間に適正な樹脂の流れバランスを取るこ
とが出来、精密成形品の量産に早期対応が出来るという
特有の効果を有する。
Structure of the Invention The mold device of the present invention incorporates a moving shaft for restricting the flow rate of resin in the runner (runner) section in front of the gate section of a plurality of cavities, and allows manual or automatic (not shown) operation from outside the mold. The cross-sectional area of the runner can be freely changed by interlocking the rotational drive and the moving axis, and the cross-sectional area of the runner can be changed freely depending on the filling state of the cavity during the molding process when the mold is attached to the molding machine. It has the unique effect of being able to balance the flow of resin at the appropriate time and quickly responding to mass production of precision molded products.

実施例の説明 以下本発明の実施例について図面を参照しながら説明す
る。第3図において1aはキャビティ、3は固定側取付
板、4はキャビティのインサートをホールドする固定側
の型板、5は可動側のインサートをホールドする可動側
型板、6は可動側のインサート面に受ける圧力を押える
受板、7はランナーの突出ピン、8はスペーサーブロッ
ク、9゜10はランナー及び成形品の突出ピンを保持す
るエジェクタープレート、11は可動側インサートを突
出すエジェクタープレート、12は可動側取付板、13
はスプルーブツシュ、1411″j可動側の圧力を受板
を界して圧力を保持するサポート、15は可動側インサ
ート18とエジェクタープレート9を連結する連結ボル
ト、16は成形品を突出すエジェクタービン、17は固
定側のインサートである。
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the drawings. In Fig. 3, 1a is the cavity, 3 is the fixed side mounting plate, 4 is the fixed side mold plate that holds the cavity insert, 5 is the movable side template that holds the movable side insert, and 6 is the movable side insert surface. 7 is the protrusion pin of the runner, 8 is the spacer block, 9.10 is the ejector plate that holds the runner and the protrusion pin of the molded product, 11 is the ejector plate that protrudes the movable insert, 12 is the Movable side mounting plate, 13
1411″j is a sprue bush, 1411″j is a support that holds the pressure by passing the pressure on the movable side through the receiving plate, 15 is a connecting bolt that connects the movable side insert 18 and the ejector plate 9, and 16 is an ejector turbine that projects the molded product. , 17 is an insert on the fixed side.

第4図、第5図、第6図、第7図において、19はラン
ナ一部の樹脂の流れを制御する移動軸、2゜は前記移動
軸に系合し回転運動から移動軸を前後に摺動させる回転
軸、21は回転軸に係合し本体に固定されたネジブロッ
ク、22はゆるみ止めナツト、23はゲートバランス部
を一体化するためのユニット本体である。
In Figures 4, 5, 6, and 7, 19 is a moving shaft that controls the flow of resin in a part of the runner, and 2° is connected to the aforementioned moving shaft, and the moving axis moves back and forth from rotational motion. A rotating shaft to be slid, 21 a screw block engaged with the rotating shaft and fixed to the main body, 22 a locking nut, and 23 a unit main body for integrating the gate balance section.

以上のように構成された金型装置について、以下その動
作を説明する。
The operation of the mold device configured as described above will be described below.

5 ベーン まず成形機から射出された樹脂がスプルーブツシュ13
からランナー2を通過し、ゲー)2−c。
5 Vane First, the resin injected from the molding machine sprue bushes 13
Pass through Runner 2 from Game) 2-c.

2−dから各キャビティに樹脂が流れ込む、この時複数
個のキャビティの流動バランスがくずれ、仮にキャビテ
ィト−すが1−aに比べて樹脂の充てんが遅れた場合の
調整動作は、充てんの早いキャビティ1−a側のゲート
バランスユニット23−aの回転軸2oを型の外側から
ノンドル24で駆動させると、本体に固定されたネジブ
ロック1と系合している回転軸はランナー2の厚みと同
高さでランナーに交した移動軸19を前進させ、ランナ
ーの断面を絞り、樹脂の流量を遅らせる働きをする。前
記動作によって、ゲートバランスを完了させ、最適状態
になった時、ゆるみ止ナツト22を締めつけ移動軸19
を固定する。次に充てんさ゛れた複数個の成形品一定の
冷却の後、型開き工程に入り、エジェクタープレート1
3と可動側インサート18にセットされたボルト16に
よって成形品は可動側インサートに密着した状態で型外
に突出される。さらに、可動側インサートに密着し61
、7 た成形品を、エジェクタープレート8,9に組込まれた
エジェクタービン16によって成形品と可動側インサー
トを分離し、成形品を完全に型外に取り出し次のサイク
ルに入る。
Resin flows into each cavity from 2-d. At this time, the flow balance of multiple cavities is disrupted, and if the filling of the resin is delayed compared to 1-a, the adjustment operation is to fill quickly. When the rotating shaft 2o of the gate balance unit 23-a on the side of the cavity 1-a is driven by the nondle 24 from the outside of the mold, the rotating shaft that is engaged with the screw block 1 fixed to the main body will be driven by the thickness of the runner 2. The moving shaft 19 intersecting the runner at the same height is advanced, narrowing the cross section of the runner and slowing down the flow rate of the resin. Through the above operation, the gate balance is completed and when the optimum condition is reached, tighten the locking nut 22 and move the moving shaft 19.
to be fixed. Next, after a certain amount of cooling of the filled molded products, the mold opening process begins, and the ejector plate 1
3 and the bolt 16 set on the movable insert 18, the molded product is projected out of the mold while being in close contact with the movable insert. Furthermore, the movable side insert is tightly attached to the 61
, 7 The molded product is separated from the movable insert by the ejector turbine 16 incorporated in the ejector plates 8 and 9, and the molded product is completely taken out of the mold and entered into the next cycle.

以上のように本実施例によれば従来例のごとく、ゲート
バランスをとるために金型を成形機から取はずして、金
型本体を削り加工をくり返すという手間をかける必要が
なく、成形途中で即対応出来るばかりでなく、微調整も
容易に出来ることから精密成形品を早期に確保すること
が出来る。
As described above, according to this embodiment, unlike the conventional example, there is no need to remove the mold from the molding machine in order to balance the gate, and it is not necessary to take the trouble of repeatedly cutting the mold body. Not only can we respond immediately, but we can also easily make fine adjustments, so we can quickly secure precision molded products.

発明の効果 以上のように本発明の金型装置は、複数個のキャビティ
の樹脂充てんバランスを各キャビティの前部にゲートバ
ランスユニットを設けることにより成形加工状態のまま
、しかも金型外部より、精密成形品で要求されるシビア
なゲートバランスを早期に容易に的確に行うことが出来
、その実用的効果は大なるものがある。
Effects of the Invention As described above, the mold device of the present invention maintains the molding state by providing a gate balance unit at the front of each cavity to balance the resin filling of a plurality of cavities, while maintaining precision from the outside of the mold. The severe gate balance required for molded products can be performed easily and accurately at an early stage, which has great practical effects.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来のゲートバランスを示す平面図、7 ベー
ン 第2図は前記の成形品部の断面図、第3図は本発明の実
施例の金型全体を示す断面図、第4図は前 第 1記全
体図の中でゲートバランスユ’ ット(D 位t k示
す部分断面図、第5図は′同士面図、第6図はユニット
部を平面方向から見た断面詳細図、第7図は縦方向の断
面詳細図である。 2−c ・・ ゲート巾、2−e・・・・ゲートの厚み
、23−b・・・・ケートバランスユニット、24・・
・・・・ハンドル。 代理人の氏名 弁理士 中 尾 敏 男 ほか1名第 2図 −へ 0つ 塚 53− cP5’y 怖 n
FIG. 1 is a plan view showing a conventional gate balance, 7 vanes FIG. In the overall view of Part 1, the gate balance unit (D) is a partial cross-sectional view, Figure 5 is a cross-sectional view, Figure 6 is a detailed cross-sectional view of the unit viewed from the plane, Fig. 7 is a detailed longitudinal cross-sectional view. 2-c...Gate width, 2-e...Gate thickness, 23-b...Kate balance unit, 24...
····handle. Name of agent Patent attorney Toshio Nakao and one other person

Claims (2)

【特許請求の範囲】[Claims] (1)複数個のキャビティと、別体の成形機から射出さ
れた樹脂を前記キャピテイに充てんさせるまでの金型内
の湯道と、各キャビティに樹脂が流れ込むゲートの前部
に流量を規制する流量調整機構と、この流量調整機構を
金型の外周部から操作する起動部とを備えた金型装置。
(1) The flow rate is regulated in the multiple cavities, the runner in the mold until the resin injected from a separate molding machine is filled into the cavities, and the front part of the gate where the resin flows into each cavity. A mold device that includes a flow rate adjustment mechanism and a starter that operates the flow rate adjustment mechanism from the outer periphery of the mold.
(2)流量調整機構は湯道の高さと同高さで、湯道と相
変方向に摺動可能な移動軸と、この移動軸に系合し回転
によって軸方向に移動可能なネジ部を持つ回転軸と前記
回転軸にネジ部で系合する固定ブロックで構成された特
許請求の範囲第1項記載の金型装置。
(2) The flow rate adjustment mechanism has a moving shaft that is at the same height as the runner and can slide in the phase change direction with the runner, and a threaded part that is connected to this moving shaft and can move in the axial direction by rotation. The mold device according to claim 1, comprising a rotating shaft and a fixed block that is connected to the rotating shaft through a threaded portion.
JP4581684A 1984-03-09 1984-03-09 Mold assembly Pending JPS60189411A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4581684A JPS60189411A (en) 1984-03-09 1984-03-09 Mold assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4581684A JPS60189411A (en) 1984-03-09 1984-03-09 Mold assembly

Publications (1)

Publication Number Publication Date
JPS60189411A true JPS60189411A (en) 1985-09-26

Family

ID=12729768

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4581684A Pending JPS60189411A (en) 1984-03-09 1984-03-09 Mold assembly

Country Status (1)

Country Link
JP (1) JPS60189411A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0747570A (en) * 1993-08-06 1995-02-21 Meisei Kinzoku Kogyosho:Kk Pressure escapement mechanism at injection molding in synthetic resin injection molding device
EP0688653A1 (en) * 1994-06-07 1995-12-27 E.O.C. NORMALIEN GmbH & Co. KG. Cold runner manifold
FR2743328A1 (en) * 1995-12-29 1997-07-11 Soerensen Soeren Christian Method of injection moulding ties for e.g. cables
EP1110705A1 (en) * 1999-12-20 2001-06-27 Yazaki Corporation Molding and tentatively retaining mold and method of molding and tentative retention

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0747570A (en) * 1993-08-06 1995-02-21 Meisei Kinzoku Kogyosho:Kk Pressure escapement mechanism at injection molding in synthetic resin injection molding device
EP0688653A1 (en) * 1994-06-07 1995-12-27 E.O.C. NORMALIEN GmbH & Co. KG. Cold runner manifold
FR2743328A1 (en) * 1995-12-29 1997-07-11 Soerensen Soeren Christian Method of injection moulding ties for e.g. cables
EP1110705A1 (en) * 1999-12-20 2001-06-27 Yazaki Corporation Molding and tentatively retaining mold and method of molding and tentative retention

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