JPS60137803A - Production of synthesis gas - Google Patents

Production of synthesis gas

Info

Publication number
JPS60137803A
JPS60137803A JP24893183A JP24893183A JPS60137803A JP S60137803 A JPS60137803 A JP S60137803A JP 24893183 A JP24893183 A JP 24893183A JP 24893183 A JP24893183 A JP 24893183A JP S60137803 A JPS60137803 A JP S60137803A
Authority
JP
Japan
Prior art keywords
synthesis gas
furnace
gas
hydrocarbon
carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24893183A
Other languages
Japanese (ja)
Inventor
Katsuo Shindou
神道 克生
Kazuo Kikuchi
菊地 一男
Kishiya Itou
伊藤 希史也
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Petrochemical Co Ltd
Original Assignee
Mitsubishi Petrochemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Petrochemical Co Ltd filed Critical Mitsubishi Petrochemical Co Ltd
Priority to JP24893183A priority Critical patent/JPS60137803A/en
Publication of JPS60137803A publication Critical patent/JPS60137803A/en
Pending legal-status Critical Current

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  • Hydrogen, Water And Hydrids (AREA)

Abstract

PURPOSE:An appropriate amount of ammonia is added to the furnace or after the furnace process in which liquid hydrocarbon is partially oxidized in the presence of molecular oxygen and steam to produce synthesis gas without erosion of the installation. CONSTITUTION:In the production of synthesis gas where liquid hydrocarbon such as naphtha-cracked oil is partially oxidized in the presence of molecular oxygen such as air or oxygen gas and steam in a furnace such as a shell furnace, 0.6- 3kg, per 1t of the hydrocarbon, of ammonia is introduced into the furnace or the scrubber thereafter, whereby the pH of water-slurry in the gas scrubbing is kept higher than 7, preferably 8 or higher to prevent the installation from being eroded.

Description

【発明の詳細な説明】 本発明は、液状炭化水素を炉内で分子状酸素及び水蒸気
の存在下部分酸化反応せしめて合成ガスを製造する方法
に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing synthesis gas by subjecting liquid hydrocarbons to a partial oxidation reaction in the presence of molecular oxygen and water vapor in a furnace.

本発明の方法によれば、合成ガス発生装置ηの腐蝕を抑
制して合成ガスを製造することができる。
According to the method of the present invention, synthesis gas can be produced while suppressing corrosion of the synthesis gas generator η.

従来から炭化水素を原料とした合成ガス製造方法として
、部分酸化反応を応用したシェル法、テキサコ法等が知
られている。これらの部分酸化法の特徴は、原料の炭化
水素を水蒸気存在下、分子状酸素で部分酸化反応せしめ
てガス化させることにある。この製造された粗合成ガス
中には、原料炭化水素中に含有される不純物、即ち硫黄
分、窒素分が合成ガス製造条件下に、これらの水素化物
として硫化水素やアンモニアに変換されて、粗合成ガス
中に不純成分として含まれてくる。同時に平衡に達した
副生カーボンの他に炭酸ガス、未反応水蒸気等も粗合成
ガス中に不純物として同伴されてくる。
BACKGROUND ART Conventionally, methods for producing synthesis gas using hydrocarbons as raw materials include the Shell method, the Texaco method, and the like, which apply partial oxidation reactions. The feature of these partial oxidation methods is that the raw material hydrocarbon is subjected to a partial oxidation reaction with molecular oxygen in the presence of water vapor to gasify it. In the produced crude synthesis gas, impurities contained in the raw material hydrocarbons, namely sulfur and nitrogen, are converted to hydrogen sulfide and ammonia as hydrides under the synthesis gas production conditions, and the crude It is included as an impurity component in synthesis gas. At the same time, in addition to the by-product carbon that has reached equilibrium, carbon dioxide gas, unreacted water vapor, etc. are also entrained as impurities in the crude synthesis gas.

この粗合成ガスは冷却された抜水を用いて洗浄され、上
記同伴不純物を含むスラリー水と合成ガスに分離される
。スラリー水には、粉状カーボンの略奪テが含まれるが
、アンモニア、硫化水素、炭酸ガス等のガスについては
、その一部がスラリー水中に溶解し、その時の不純ガス
成分の分圧如何より最終的にスラリー水のPHに影響を
及はす。
This crude synthesis gas is washed using cooled drained water and separated into slurry water containing the above-mentioned accompanying impurities and synthesis gas. Slurry water contains plundered carbon powder, but some of the gases such as ammonia, hydrogen sulfide, and carbon dioxide are dissolved in the slurry water, and the final result depends on the partial pressure of impure gas components at that time. This will affect the pH of the slurry water.

一方、上述の様な合成ガス製造において副生ずるカーボ
ンは導電性が特に優れるので、合成ガスの製造と併せて
副生カーボンの品質向上等の研究が行われている。この
副生カーボンの゛品質を向辷いるC″@油に替って、元
素分析によりめた炭素素を原料として用いる場合、原料
中に含有される電素分が例えばC重油と比較して極めて
低含量となる。この為、合成ガス中に副生ずるアンモニ
アガスと炭酸ガス及び硫化水素ガスとの分圧比が大きく
なり、スラリー水中のPH値は5以下と著しく低い値を
示す。これによって発生装置のスラリー水の存在する部
位の機器に酸腐食をもたらすため、その腐食を防止する
には経済的に高価な耐食量の場合に、スラリー水のPH
が低くなり、装置腐蝕を起こす問題を解決すべく鋭意検
討を行い本酸素及び水蒸気の存在下部分酸化反応せしめ
て合成ガスを製造する方法において、該部分酸化反応炉
に又は該炉の後の工程に該炭化水素1トン当り0.6〜
3にグのアンモニアを供給して運転することを特徴とす
る合成ガスの製造法を提供するものである。
On the other hand, since the carbon produced as a by-product in the production of synthesis gas as described above has particularly excellent conductivity, research is being conducted to improve the quality of carbon by-product in conjunction with the production of synthesis gas. When carbon atoms determined by elemental analysis are used as a raw material instead of C'' oil, which has superior quality to this by-product carbon, the electric content contained in the raw material is lower than that of, for example, C heavy oil. The content is extremely low.For this reason, the partial pressure ratio between ammonia gas, which is a by-product in the synthesis gas, and carbon dioxide gas and hydrogen sulfide gas becomes large, and the pH value in the slurry water is extremely low, at 5 or less. The PH of slurry water causes acid corrosion to equipment in the parts of the equipment where slurry water is present.
In order to solve the problem of equipment corrosion due to low oxidation rate, we have conducted intensive studies to develop a method for producing synthesis gas by performing a partial oxidation reaction in the presence of oxygen and water vapor. 0.6 to 1 ton of the hydrocarbon
The present invention provides a method for producing synthesis gas, characterized in that the operation is carried out by supplying ammonia of 3.

本発明の方法が適用される部分酸化炉は、シェル炉、テ
キサコ炉等であるが、シェル炉が特に好は、一般にメタ
ンを多情に含む天然ガス、原油、ナフサ、灯軽油、C重
油等の重質油類、アスファルト等の他、好1L7くは炭
素原子/水素原子が重量比で9以上の力゛−ボンオイル
(芳香族系液状炭化水素にカーボンを混合した液状炭化
水素)、芳香族系液状炭化水素にC重油などを混合した
混合オイルなどがあり、特に本発明の方法が適する原料
は、炭素原子/水素原子が重量比で12以りのナフサの
熱分解油(エチレンヘビーエンド)、エチレンヘビーエ
ンドにカーボンを混合したもの等分子状酸素及び水蒸気
の存在下部分酸化反応させるが、部分酸化反応は、炉内
温度範囲が1200〜1500℃、炉内圧力は10〜8
0〜/cd、炉内へ供給される水蒸気の量が原料炭化水
素1トン当り200〜800匂の条件で行われ、更に該
部分酸化反応系に又は該炉の後の工程、例えば反応生成
ガスの水洗工程等に該炭化水素1トン当り0.6〜3V
4、好ましくは0.75〜IKgのアンモニアを供給し
て該反応を行わせる必要がある、上記供給するアンモニ
ア源としては、アンモニアガス、アンモニア水等を用い
ることができる。
Partial oxidation furnaces to which the method of the present invention is applied include shell furnaces and Texaco furnaces, but shell furnaces are particularly preferred for oxidizing natural gas, crude oil, naphtha, kerosene, C heavy oil, etc., which generally contain a large amount of methane. In addition to heavy oils, asphalt, etc., carbon oil (liquid hydrocarbon in which carbon is mixed with aromatic liquid hydrocarbon), aromatic type There are mixed oils in which liquid hydrocarbons are mixed with C heavy oil, etc., and the raw materials for which the method of the present invention is particularly suitable include naphtha pyrolysis oil (ethylene heavy end) with a carbon atom/hydrogen atom weight ratio of 12 or more; A mixture of carbon and ethylene heavy end is subjected to partial oxidation reaction in the presence of molecular oxygen and water vapor. In the partial oxidation reaction, the temperature range in the furnace is 1200 to 1500 °C and the pressure in the furnace is 10 to 8 °C.
0~/cd, the amount of steam supplied into the furnace is 200~800 odors per ton of raw material hydrocarbon, and the partial oxidation reaction system or the process after the furnace, e.g. reaction product gas 0.6 to 3 V per ton of hydrocarbon in water washing process, etc.
4. Preferably, it is necessary to supply 0.75 to IKg of ammonia to carry out the reaction. As the ammonia source to be supplied, ammonia gas, aqueous ammonia, etc. can be used.

この様な条件下に部分酸化反応を行うことにより、低窒
素含有量の原料炭化水素を使用しても、スラリー水のP
H値を7以上、好ましくは8以上に保持することができ
、合成ガス製造装置の腐蝕の問題が解消される。
By carrying out the partial oxidation reaction under such conditions, the P of the slurry water can be reduced even if a feedstock hydrocarbon with a low nitrogen content is used.
The H value can be maintained at 7 or more, preferably 8 or more, and the problem of corrosion in the synthesis gas production equipment is solved.

実験例1〜6 原料炭化水素の性状が、 初留温度 180〜190℃ 10チ留出温度 205〜215℃ 50%留出温度 250〜260℃ 979I+留出温度 320〜340℃粘 度(80℃
) 約1. Ocst 炭素炭素原子/水子原子量比) 1:2.5硫黄分 o
、oswt% 窒素分 0..01 wt係 なる窒素分、硫黄分の非常に少いエチレンヘビーエンド
をシェルガス化プロセスの炉に使用し7た。
Experimental Examples 1 to 6 The properties of the raw material hydrocarbons are as follows: Initial distillation temperature: 180-190°C 10% distillation temperature: 205-215°C 50% distillation temperature: 250-260°C 979I+distillation temperature: 320-340°C Viscosity (80°C)
) About 1. Ocst Carbon carbon atom/water atomic weight ratio) 1:2.5 sulfur content o
, oswt% nitrogen content 0. .. Ethylene heavy end with a very low nitrogen and sulfur content of 0.01 wt was used in the furnace of the shell gasification process.

該炉内−供給される原料炭化水素に、25チアンモニア
水ヲエマルジヨン化して表−1に示す量を混合、供給し
、該炉の炉内温度1380℃、炉内圧力20又は30 
Kg/ca −G及び表−1に示寸東件において反応さ
せた。
Inside the furnace: 25 thiammonia water is emulsionized and mixed with the feedstock hydrocarbon in the amount shown in Table 1, and the amount shown in Table 1 is mixed and supplied.
Kg/ca -G and the reaction was carried out with the dimensions shown in Table 1.

(以下余白) 得られた粗合成ガスを水洗塔に導き、給水量2.5トン
/原料炭化水素1トンで向流により水洗12、合成ガス
とスラリー水を得た。この時のスラリー水のpHは表−
1に示した通りであった。又、実験l@6で得られた合
成ガスの組成は、−酸化炭素53.7容量チ、水素42
.0容量チ、炭酸ガス3.4容量チ、その他0.6容量
チであり、スラリー水から回収tまた副生カーボンは収
i65にり/原料炭化水素1トンで、そのDBP吸油量
CJIS−に6221に準拠して測定され、試料9fの
カーボンにジブチルフタレート(DBP)が吸収される
分〈m/〉を1001のカーボン量に換算[また値〕は
365m1/Loofであった。
(The following is a blank space) The obtained crude synthesis gas was introduced into a water washing tower, and the water was washed 12 times by countercurrent flow at a water supply amount of 2.5 tons/1 ton of raw material hydrocarbon, and synthesis gas and slurry water were obtained. The pH of the slurry water at this time is as shown in the table below.
It was as shown in 1. In addition, the composition of the synthesis gas obtained in Experiment 1@6 was -53.7 volumes of carbon oxide, 42 volumes of hydrogen.
.. 0 volume, carbon dioxide gas, 3.4 volume, and other 0.6 volume, and the amount of by-product carbon collected from slurry water is i65/1 ton of raw material hydrocarbon, and its DBP oil absorption CJIS- 6221, and the amount of dibutyl phthalate (DBP) absorbed by the carbon of sample 9f (m/) was converted to the carbon amount of 1001 [also the value] was 365 m1/Loof.

特許出願人 三菱油化株式会社 代理人 弁理士 古 川 秀 利 代理人 弁理士 長 谷 正 久Patent applicant Mitsubishi Yuka Co., Ltd. Agent: Patent Attorney Hidetoshi Furukawa Agent: Patent Attorney Masahisa Nagatani

Claims (1)

【特許請求の範囲】[Claims] (1)原料液状炭化水素を炉内で分子状酸素及び水蒸気
の存在下部分酸化反応せしめて合成ガスを製造する方法
において、該部分酸化反応炉に又は該炉の後の工程に該
炭化水素1トン当り0.6〜3Kgのアンモニアを供給
して運転することを特徴とする合成ガスの製造法。
(1) In a method for producing synthesis gas by subjecting a raw material liquid hydrocarbon to a partial oxidation reaction in the presence of molecular oxygen and water vapor in a furnace, the hydrocarbon 1 A method for producing synthesis gas, characterized in that operation is performed by supplying 0.6 to 3 kg of ammonia per ton.
JP24893183A 1983-12-26 1983-12-26 Production of synthesis gas Pending JPS60137803A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24893183A JPS60137803A (en) 1983-12-26 1983-12-26 Production of synthesis gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24893183A JPS60137803A (en) 1983-12-26 1983-12-26 Production of synthesis gas

Publications (1)

Publication Number Publication Date
JPS60137803A true JPS60137803A (en) 1985-07-22

Family

ID=17185542

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24893183A Pending JPS60137803A (en) 1983-12-26 1983-12-26 Production of synthesis gas

Country Status (1)

Country Link
JP (1) JPS60137803A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6250390A (en) * 1985-08-29 1987-03-05 Nippon Furnace Kogyo Kaisha Ltd Treatment of combustible gas for making composition variable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6250390A (en) * 1985-08-29 1987-03-05 Nippon Furnace Kogyo Kaisha Ltd Treatment of combustible gas for making composition variable

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