JPS6012899B2 - Calcination method of powder raw materials - Google Patents

Calcination method of powder raw materials

Info

Publication number
JPS6012899B2
JPS6012899B2 JP55026192A JP2619280A JPS6012899B2 JP S6012899 B2 JPS6012899 B2 JP S6012899B2 JP 55026192 A JP55026192 A JP 55026192A JP 2619280 A JP2619280 A JP 2619280A JP S6012899 B2 JPS6012899 B2 JP S6012899B2
Authority
JP
Japan
Prior art keywords
raw material
fuel
duct
kiln
riser duct
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55026192A
Other languages
Japanese (ja)
Other versions
JPS56124436A (en
Inventor
昭夫 辻野
信行 犬丸
英一 安部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ISHIKAWAJIMAHARIMA JUKOGYO KK
OOSAKA SEMENTO KK
Original Assignee
ISHIKAWAJIMAHARIMA JUKOGYO KK
OOSAKA SEMENTO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ISHIKAWAJIMAHARIMA JUKOGYO KK, OOSAKA SEMENTO KK filed Critical ISHIKAWAJIMAHARIMA JUKOGYO KK
Priority to JP55026192A priority Critical patent/JPS6012899B2/en
Publication of JPS56124436A publication Critical patent/JPS56124436A/en
Publication of JPS6012899B2 publication Critical patent/JPS6012899B2/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/001Calcining
    • B01J6/002Calcining using rotating drums

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Treating Waste Gases (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Description

【発明の詳細な説明】 本発明は、セメント原料などの粉末原料の仮焼方法に関
するもので、とくに、キルン排ガス中の窒素酸化物の効
果的に還元除去する方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for calcining powder raw materials such as cement raw materials, and particularly to a method for effectively reducing and removing nitrogen oxides in kiln exhaust gas.

近年、セメント焼成設備として、ロータリキルンとサス
ペンションプレヒータの中間に、仮焼炉を設けた、いわ
ゆる仮焼炉付きロータリキルンが広く採用されている。
In recent years, a so-called rotary kiln with a calciner, in which a calciner is provided between the rotary kiln and the suspension preheater, has been widely adopted as cement firing equipment.

これはキルンの熱負荷の一部を仮暁炉に分担させること
により、キルンの比焼成量を増大させようとするもので
ある。一方、最近では、キルン排ガス中に含まれている
窒素酸化物が問題になっており、特別な脱硝設備を設け
ないで、その窒素酸化物を除去する方法が考えられては
いるが、、あまり効果的なものはない。たとえば、第1
図のように、ロータリキルンaと分離サイクロンbの間
に設けられて仮暁バーナcと子熱原料導入管dとを有す
る仮暁炉eの下部コーン部hに、脱硝バーナfを設けて
、キルン排ガス中の窒素酸化物を除去する方法では、そ
の脱硝バーナfが二次空気導入口gに近いので、還元雰
囲気の形成が難しく、あまり効果的でない。また脱硝バ
ーナfを下部コーン部hの下部に設けると、原料が存在
しないので、高温となり、コーチングが形成されるとい
う欠点を有している。なお図中の実線矢印はガスの流れ
を示し、点線矢印は粉末原料の流れを示したものである
。本発明は、予熱された粉末原料を立上りダクトに投入
する原料導管に、重油または微粉炭などの燃料供給装置
を設け、キルン排ガスを主体とする該立上りダクト内上
部のガス中の一酸化炭素が0.5〜3%の間の適切な値
になるように、該燃料Z供給装置に供給する燃料をコン
トロールして前記立上りダクト内を還元性雰囲気に保つ
ことによって、キルン排ガスの窒素酸化物を除去するも
ので、その一実施例について、第2図を参照しながら説
明する。
This is intended to increase the specific firing rate of the kiln by distributing part of the heat load of the kiln to the falsification furnace. On the other hand, recently, nitrogen oxides contained in kiln exhaust gas have become a problem, and methods to remove nitrogen oxides without installing special denitrification equipment have been considered. There is nothing effective. For example, the first
As shown in the figure, a denitrification burner f is provided in the lower cone h of a false dawn furnace e, which is provided between a rotary kiln a and a separation cyclone b, and has a false dawn burner c and a child heating raw material introduction pipe d. In the method of removing nitrogen oxides from the kiln exhaust gas, since the denitrification burner f is close to the secondary air inlet g, it is difficult to form a reducing atmosphere and it is not very effective. Further, if the denitrification burner f is provided below the lower cone portion h, there is no raw material, so the temperature becomes high and a coating is formed. In addition, the solid line arrow in the figure shows the flow of gas, and the dotted line arrow shows the flow of powder raw material. In the present invention, a fuel supply device such as heavy oil or pulverized coal is installed in the raw material conduit that feeds preheated powder raw material into the riser duct, and carbon monoxide in the gas in the upper part of the riser duct, which is mainly composed of kiln exhaust gas, is Nitrogen oxides in the kiln exhaust gas are controlled by controlling the fuel supplied to the fuel Z supply device to maintain a reducing atmosphere in the riser duct to an appropriate value between 0.5 and 3%. An example of this will be described with reference to FIG. 2.

第2図において、1は円筒と教頭逆円錐の組合せからな
る堅形の仮焼炉、2は二次空気導入室からなる二次空気
導入部、3は仮鱗バーナ、4は立上りダクトである。
In Fig. 2, 1 is a rigid calcining furnace consisting of a combination of a cylinder and an inverted cone of the principal, 2 is a secondary air introduction section consisting of a secondary air introduction chamber, 3 is a false scale burner, and 4 is a rising duct. .

すなわち、仮焼炉1の下部には、燃焼用空気に旋回力を
与えながら該炉1内に導入するための二次空気導入部2
と、複数個の仮煉バーナ3とを有し、かつ、この二次空
気導入部2の底部とロータリキルン12の窯尻の入口チ
ヤンバ5との間は立上りダクト4で接続されていて、該
キルン12からの排ガスが該炉1に導入されるようにな
っている。この立上りダクト4には、サスペンションプ
レヒータ19の最終段サイクロン6の下部から子熱され
た粉末原料を供給するための予熱原料導管7が接続され
、この予熱源料導管7の途中には重油または徴粉炭など
の燃料供給装置8が設けられている。また仮競炉1はガ
ス導管9を介して分離サイクロン1川こ接続され、該サ
イクロン10の下部からの原料シュート11は入口チヤ
ンバ5に接続されている。さらに、立上りダクト4と仮
暁炉1の接続部付近に一酸化炭素分析計13を設け、ま
たこの分析計13の計測値を基にして作動する制御器1
4と、この制御器14によって制御される流量調節弁1
5を設け、前記燃料供給装置8に送られる燃料量を制御
するようになっている。なお16はクリンカクーラで、
このクーラ16と二次空気導入部2の間は二次空気ダク
ト17で接続されており、また18は前記プレヒータ1
9に粉末原料を供給するための原料供給装置である。こ
のように構成された粉末原料の仮糠装置においては、粉
末原料はサスペンションプレヒータ19で予熱されたの
ち、予熱原料導管7を経て立上りダクト4に供V給され
、また燃料供給装置8からの燃料もその子熱原料と合流
して子熱原料導管7を経て立上りダクト4に供V給され
る。
That is, in the lower part of the calcining furnace 1, there is a secondary air introduction part 2 for introducing combustion air into the furnace 1 while giving a swirling force to the combustion air.
and a plurality of temporary brick burners 3, and a riser duct 4 connects the bottom of the secondary air introduction section 2 and an inlet chamber 5 at the bottom of the rotary kiln 12. Exhaust gas from the kiln 12 is introduced into the furnace 1. A preheating raw material conduit 7 for supplying the heated powder raw material from the lower part of the final stage cyclone 6 of the suspension preheater 19 is connected to this riser duct 4. A fuel supply device 8 such as powdered coal is provided. Further, the preliminary furnace 1 is connected to a separation cyclone via a gas conduit 9, and a raw material chute 11 from the lower part of the cyclone 10 is connected to the inlet chamber 5. Further, a carbon monoxide analyzer 13 is installed near the connection between the riser duct 4 and the pseudo-dark furnace 1, and a controller 1 that operates based on the measured value of this analyzer 13 is provided.
4, and a flow control valve 1 controlled by this controller 14.
5 is provided to control the amount of fuel sent to the fuel supply device 8. In addition, 16 is a clinker cooler,
This cooler 16 and the secondary air introducing section 2 are connected by a secondary air duct 17, and 18 is connected to the preheater 1.
This is a raw material supply device for supplying powdered raw materials to 9. In the powder raw material temporary bran apparatus configured as described above, the powder raw material is preheated by the suspension preheater 19 and then supplied to the riser duct 4 via the preheated raw material conduit 7, and the fuel is supplied from the fuel supply device 8. It joins with the child heat raw material and is supplied to the riser duct 4 via the child heat raw material conduit 7.

ここで、重油などの液体燃料と徴粉炭などの固体燃料の
2種類の燃料を用いる場合には、仮競バーナ3には液体
燃料を、燃料供給装置8には固体燃料を供給するのがよ
い。また立上りダクト4にはロータリキルン12からの
高温排ガスが下部から導入され、前記原料と燃料とがそ
の高温排ガス中に浮遊する。このガス中には、通常、約
2%の酸素を含有しているが、本発明においては、立上
りダクト4において燃料を完全燃焼させることを目的と
しているのではなく、ロータリキルン12からのキルン
排ガス中の窒素酸化物除去を効果的に行なうことを目的
とするので、立上りダクト4内を還元性雰囲気に保つよ
うに、燃料供給装置8からの燃料量を制御するのである
。すなわち、一酸化炭素分析計13で立上りダクト4の
内上部の一酸化炭素濃度を計測し、この計測した値が0
.5%より小さいときは制御器14を介して流量調節弁
15の閥度を大きくし、燃料供給装置8から立上りダク
ト4に供V給される燃料量を多くし、その計測した値が
3%より大きいときは制御器14を介して逆に流量調節
弁15の開度を小さくしてその燃料量を少なくする。つ
まり、立上りダクト4の内上部のガスの一酸化炭素濃度
が0.5〜3%の間になるようにその燃料量を制御する
のであるが、実験の結果では、その燃料量はセメント焼
成の場合「焼成装置で使用する燃料量の3〜10%が適
当であった。このようにすることにより、立上りダクト
4内は還元性雰囲気に保たれていることと、キルンタ排
ガスによる高温雰囲気に保たれていることとによって、
立上りダクト4内においてロータリキルン12からのガ
ス中に含まれる窒素酸化物の脱硝が行なわれる。とくに
、セメント原料の場合には、予熱原料導入管7から立上
りダクト4に供給0されるセメント原料中の酸化カルシ
ウム、炭酸カルシウム、鉄酸化物などが触媒となり、一
酸化炭素が還元剤として働くので、上記キルン排ガス中
に含まれる窒素酸化物の除去が、きわめて都合よく行な
われる。また脱硝されたキルン排ガスは粉未原料と燃料
とともに下方から仮齢炉1内に連続的に導入され、同時
に、クリンカクーラ16からの二次空気および仮焼バー
ナ3からの燃料も下方から仮健炉1内に連続的に導入さ
れて、仮暁炉1内において燃料の完全燃料と原料の仮焼
が行なわれる。もちろん、二次空気導入部2から仮焼炉
1内に導入される空気量は燃料供給装置8および仮焼バ
ーナ3からの燃料の燃焼に必要な量だけ与えられる。上
述のように、本発明は、仮焼炉とロ−タリキルンの窯尻
を接続している立上りダクトに接続した子熱原料導管に
燃料供給装置を設け、該立上りダクト内上部のキルン排
ガスを主体とするガス中の一酸化炭素濃度が0.5〜3
%の間の適切な値になるように、一酸化炭素分析計で計
測しながら前記燃料供給装置の燃料供給量を制御し、該
立上りダクト内を還元性雰囲気に保つので、キルン排ガ
スの窒素酸化物が効果的に除去され、かつ、前記燃料供
給量の制御および還元性雰囲気の維持操作を容易に自動
化することもでき、とくに、セメント原料のように、粉
末原料の成分中に触媒作用をするものが含まれていると
きは、その還元除去が、いっそう効果的に行なわれる。
Here, when using two types of fuel, liquid fuel such as heavy oil and solid fuel such as pulverized coal, it is preferable to supply the liquid fuel to the preliminary burner 3 and the solid fuel to the fuel supply device 8. . Further, high-temperature exhaust gas from the rotary kiln 12 is introduced into the rising duct 4 from the lower part, and the raw materials and fuel are suspended in the high-temperature exhaust gas. This gas normally contains about 2% oxygen, but in the present invention, the purpose is not to completely burn the fuel in the riser duct 4, but rather to use the kiln exhaust gas from the rotary kiln 12. Since the purpose is to effectively remove nitrogen oxides from the inside, the amount of fuel from the fuel supply device 8 is controlled so as to maintain the inside of the rising duct 4 in a reducing atmosphere. That is, the carbon monoxide concentration in the inner part of the riser duct 4 is measured with the carbon monoxide analyzer 13, and this measured value is 0.
.. If it is less than 5%, increase the flow control valve 15 via the controller 14 to increase the amount of fuel supplied from the fuel supply device 8 to the riser duct 4, so that the measured value becomes 3%. If it is larger, the controller 14 conversely reduces the opening degree of the flow control valve 15 to reduce the amount of fuel. In other words, the amount of fuel is controlled so that the carbon monoxide concentration of the gas in the upper part of the riser duct 4 is between 0.5 and 3%. In this case, 3 to 10% of the amount of fuel used in the kiln was appropriate.By doing this, the inside of the riser duct 4 was maintained in a reducing atmosphere, and the high temperature atmosphere caused by the kilnter exhaust gas was maintained. By being sagging,
In the riser duct 4, nitrogen oxides contained in the gas from the rotary kiln 12 are removed. In particular, in the case of cement raw materials, calcium oxide, calcium carbonate, iron oxide, etc. in the cement raw materials supplied from the preheated raw material introduction pipe 7 to the riser duct 4 act as catalysts, and carbon monoxide acts as a reducing agent. , the removal of nitrogen oxides contained in the kiln exhaust gas is carried out very conveniently. In addition, the denitrated kiln exhaust gas is continuously introduced from below into the temporary aging furnace 1 together with the powder raw material and fuel, and at the same time, the secondary air from the clinker cooler 16 and the fuel from the calcining burner 3 are also introduced from below from below. The fuel is continuously introduced into the furnace 1, and the complete calcination of the fuel and the raw material is carried out in the falsifying furnace 1. Of course, the amount of air introduced into the calcining furnace 1 from the secondary air introduction part 2 is provided in an amount necessary for combustion of the fuel from the fuel supply device 8 and the calcining burner 3. As described above, the present invention provides a fuel supply device in the raw material conduit connected to the riser duct that connects the calciner and the bottom of the rotary kiln, and mainly supplies the kiln exhaust gas in the upper part of the riser duct. The carbon monoxide concentration in the gas to be used is 0.5 to 3.
The amount of fuel supplied by the fuel supply device is controlled while measuring with a carbon monoxide analyzer, and the inside of the riser duct is maintained in a reducing atmosphere, so that the nitrogen oxidation of the kiln exhaust gas is controlled. In addition, the control of the amount of fuel supplied and the operation of maintaining a reducing atmosphere can be easily automated, especially those that have a catalytic effect on the components of powder raw materials, such as cement raw materials. When substances are included, their reduction and removal is carried out even more effectively.

しかも、子熱原料導管に燃料を供給するので、その燃料
が重油の場合は、原料の熱で子熱され、気化されて立上
りダクト中に導入されることになり、また徴粉炭の場合
も、原料の熱で予熱され、原料とともに立上りダクト中
に均一に拡散されるので、バーナなどの燃料を拡散させ
るための一次空気を必要とする複雑な燃料供給装置が不
要であり、装置を単置を単純化することができるなど、
本発明の奏する効果は、きわめて大である。
Moreover, since fuel is supplied to the raw material conduit, if the fuel is heavy oil, it will be heated by the heat of the raw material, vaporized, and introduced into the rising duct; Since the raw material is preheated and uniformly diffused into the riser duct along with the raw material, there is no need for a complicated fuel supply device such as a burner that requires primary air to diffuse the fuel, and the device can be installed alone. It can be simplified, etc.
The effects of the present invention are extremely large.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来の方法の一例を示した一部切欠立面図、第
2図は本発明の方法を実施する装置の一例を示した一部
切欠立面図である。 1・・・・・・仮暁炉、2・・・・・・二次空気導入部
、3・…・・仮暁バーナ、4・・・・・・立上りダクト
、5・・・・・・入口チヤンバ、6・・・・・・プレヒ
ータ最終段サイクロン、7・・・・・・子熱原料導管、
8・…・・燃料供給装置、9・・・・・・ガス導管、1
0・・・・・・分離サイクロン、11・…・・原料シュ
ート、12…・・・ロータリキルン、13・・・…一酸
化炭素分析計、14・・・・・・制御器、15・・・・
・・流量調節弁、16・・・・・・クリンカクーラ、1
7・・・・・・次空気ダクト、18・・・・・・原料供
給装置、19・・・・・・サスベンシヨンフ。 レヒータ。多1図 多2図
FIG. 1 is a partially cutaway elevational view showing an example of a conventional method, and FIG. 2 is a partially cutaway elevational view showing an example of an apparatus for carrying out the method of the present invention. 1... False furnace, 2... Secondary air introduction section, 3... False burner, 4... Standing duct, 5... Inlet chamber, 6... preheater final stage cyclone, 7... child heating raw material conduit,
8... Fuel supply device, 9... Gas pipe, 1
0... Separation cyclone, 11... Raw material chute, 12... Rotary kiln, 13... Carbon monoxide analyzer, 14... Controller, 15...・・・
...Flow control valve, 16...Clinker cooler, 1
7... Next air duct, 18... Raw material supply device, 19... Suspension fan. Rejita. Multi 1 drawing Multi 2 drawing

Claims (1)

【特許請求の範囲】[Claims] 1 ロータリキルンとサスペンシヨンプレヒータの間に
立設された仮焼炉と、この仮焼炉の直下に位置して該仮
焼炉と前記ロータリキルンの窯尻を接続している立上り
ダクトと、この立上りダクトに接続されて前記サスペン
シヨンプレヒータからの予熱された粉末原料を投入する
原料導管とを備え、かつ、前記仮焼炉には、クリンカク
ーラからの二次空気を導入するために二次空気導入部を
有するとともに仮焼バーナを有する粉末原料の焼成装置
において、前記立上りダクトに接続された該原料導管の
適当な位置に燃料供給装置を設け、しかも、前記立上り
ダクトと該仮焼炉の接続部付近に一酸化炭素分析計を設
け、この分析計による計測値を指針としてキルン排ガス
を主体とする該立上りダクト内上部のガス中の一酸化炭
素濃度が0.5〜3%の間の値になるように、該原料導
管に設けた燃料供給装置に供給する燃料量を制御し、前
記立上りダクト内の還元性雰囲気に保ってキルン排ガス
の窒素酸化物を還元除去することを特徴とする、粉末原
料の仮焼方法。
1. A calcining furnace installed vertically between the rotary kiln and the suspension preheater, a rising duct located directly below this calcining furnace and connecting the calcining furnace and the kiln bottom of the rotary kiln, and a raw material conduit connected to the riser duct to input preheated powder raw material from the suspension preheater, and a secondary air conduit for introducing secondary air from the clinker cooler into the calciner. In a powder raw material sintering apparatus having an introduction part and a calcination burner, a fuel supply device is provided at an appropriate position of the raw material conduit connected to the riser duct, and the riser duct and the calcination furnace are connected. A carbon monoxide analyzer is installed near the section, and using the measured value by this analyzer as a guideline, the carbon monoxide concentration in the gas in the upper part of the rising duct, which is mainly composed of kiln exhaust gas, is a value between 0.5 and 3%. The method is characterized in that the amount of fuel supplied to the fuel supply device provided in the raw material conduit is controlled to maintain a reducing atmosphere in the riser duct so that nitrogen oxides in the kiln exhaust gas are reduced and removed. Calcining method for powder raw materials.
JP55026192A 1980-03-04 1980-03-04 Calcination method of powder raw materials Expired JPS6012899B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP55026192A JPS6012899B2 (en) 1980-03-04 1980-03-04 Calcination method of powder raw materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP55026192A JPS6012899B2 (en) 1980-03-04 1980-03-04 Calcination method of powder raw materials

Publications (2)

Publication Number Publication Date
JPS56124436A JPS56124436A (en) 1981-09-30
JPS6012899B2 true JPS6012899B2 (en) 1985-04-04

Family

ID=12186624

Family Applications (1)

Application Number Title Priority Date Filing Date
JP55026192A Expired JPS6012899B2 (en) 1980-03-04 1980-03-04 Calcination method of powder raw materials

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3312029A1 (en) * 1983-04-02 1984-10-04 Krupp Polysius Ag, 4720 Beckum METHOD FOR PRODUCING WHITE CEMENT
DE3522272A1 (en) * 1985-03-22 1986-09-25 Krupp Polysius Ag, 4720 Beckum METHOD AND INSTALLATION FOR THE HEAT TREATMENT OF FINE GRAIN GOODS

Also Published As

Publication number Publication date
JPS56124436A (en) 1981-09-30

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