JPS60123656A - Composite tile and its production - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed description of the invention] and its manufacturing method.

Metal tiles create a luxurious atmosphere.

For this reason, metal quills are used in a variety of buildings.

However, metal tiles are expensive because they are manufactured through complicated and long processes such as plating, as well as the material costs are high. The problem is that it cannot be attached directly to concrete walls because it corrodes and corrodes.

The present invention maintains the luxury and solidity of metal tiles.
It is possible to achieve a significant cost reduction compared to metal tiles,
Furthermore, this invention was made in order to provide a composite tile that does not corrode even when exposed to concrete, and a method for manufacturing the same.

Embodiments of the present invention will be described below with reference to the drawings.

As shown in Figure 1 (A), (B), and (C), an abrasive is sprayed onto the surface of a ceramic tile material (1) of an appropriate shape (square in the figure) to make it look like sand, and the tile is A metal (for example, copper) is thermally sprayed (sprayed thickness is 20 to 30 microns) on the surface of the material (11) to cover the entire surface of the tile N material (1) with a layer of thermally sprayed metal (2). Diagram (A)
In ([3)], a template (3) with a tortoise shell pattern cut out, for example, is placed on the sprayed metal layer of the tile material (1), and the same pattern is placed inside the template (3). A shaped template (4) is arranged. Next, between the two templates (3) and (4), a metal (
For example, stainless steel) is thermally sprayed to form a sprayed metal layer (5). Next, remove the template (3) (4+) and make the metal surface ω
F+? 'It is polished to give it a luster, and a silver tortoiseshell pattern stands out on the copper-colored base.

Then, the metal surface and the tile material (1) are treated with polynisdel (6), for example, to maintain the luster and prevent oxidation of the metal surface and increase the surface strength.

When placing the composite tile (7) constructed in this way on a concrete wall, the back side of the tile base A (1) can be directly pasted onto the concrete wall with the metal side facing up. .

It should be noted that the present invention is not limited to the embodiments described above, and that patterns other than the tortoiseshell pattern may be used, for example, and that the template may be replaced several times to create several types of different color tones. It is also possible to layer metal in multiple layers to create a frame shape (:L), it is also possible to create a pattern side (J) without using a template, and the thickness of the sprayed metal depends on the design and strength. It goes without saying that it can be increased or decreased as necessary, that resins such as polyester may be used, and that various changes can be made without departing from the gist of the present invention.

According to the present invention, (1) complex lengths such as plating can be easily manufactured without going through two steps, and the amount of metal used can be significantly reduced;
Significant cost reductions can be achieved. (11) The surface of the tile material is sandy, so the adhesion of the sprayed metal is good, and it does not peel off even when polished.
When the thickness of the melt-roasted metal is made thinner, the sprayed metal surface also becomes sandy, which is artistic, creating a more relaxed and calm atmosphere.011) Sprayed metal on the base side (IV) Since the thermal sprayed metal IF+7 is processed with resin, it will last for a long time ( (V) Since the back side is made of ceramic, it will not corrode even if it is attached to a concrete wall like a conventional ceramic tile. This has the excellent effect of eliminating the need for

[Brief explanation of the drawing]

Figure 1 (A) G3) (C1 to Figure 3) (B)
(G) shows the present invention, and Figure 1 value) is a plan view at the stage when the base metal is sprayed on the tile material, Figure 1 +
Bl is the I-I arrow line view in Figure 1 (A), Figure 1 (C1 is an enlarged view of the H part in Figure 1 (B), and Figure 2 (A) is the pattern side 1]
The plan view of the template No. 1 in the unloaded state, Fig. 2 B) is shown in Fig. 2 (
1.11-III arrow view of A+, Figure 3 (A) is a plan view of the completed polymerized tile, Figure 3 (B) C Figure 3 (A)
f7) I'v'-IV arrow view, FIG. 3(C) is an enlarged view of the V section of FIG. 3(B). (11 is ceramic tile material, (21 (51 is 'f
d vs. metal layer, (3) (4) shows the template, (6) shows the polyester, (7) shows the mating tile.

Claims (1)

[Scope of Claims] ]) A layer of thermally sprayed metal is provided on the surface of a ceramic tile material whose surface is roughened to a sandy surface, and thermally sprayed metals of different colors are laminated on the layer of thermally sprayed metal at pattern forming areas, and A composite tile characterized by a metal surface coated with resin. 2) The surface of a ceramic tile material with a sandy surface is coated by metal spraying, and then metals of different colors are laminated by spraying on the sprayed metal surface to create a pattern, and then the sprayed metal surface is coated with (i) [Method for producing composite tiles based on polishing and resin-C coating.