JPS60119411A - Roll diameter detecting device of rolling mill - Google Patents

Roll diameter detecting device of rolling mill

Info

Publication number
JPS60119411A
JPS60119411A JP22674983A JP22674983A JPS60119411A JP S60119411 A JPS60119411 A JP S60119411A JP 22674983 A JP22674983 A JP 22674983A JP 22674983 A JP22674983 A JP 22674983A JP S60119411 A JPS60119411 A JP S60119411A
Authority
JP
Japan
Prior art keywords
roll
probe
rolling mill
drain board
roll diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP22674983A
Other languages
Japanese (ja)
Inventor
Kazuo Ideue
井出上 和夫
Masashi Oya
大屋 正志
Kanji Hayashi
寛治 林
Tsuneo Egawa
庸夫 江川
Hiroaki Shimazutsu
島筒 博章
Tadahisa Miyaguchi
宮口 周久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP22674983A priority Critical patent/JPS60119411A/en
Publication of JPS60119411A publication Critical patent/JPS60119411A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/12Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring roll camber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2267/00Roll parameters
    • B21B2267/02Roll dimensions
    • B21B2267/06Roll diameter
    • B21B2267/065Top and bottom roll have different diameters; Asymmetrical rolling

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)

Abstract

PURPOSE:To prevent a measuring water current from falling into disorder, and to detect a roll diameter with a high accuracy by installing a drain board on the surface of a roll of the upstream side in the rotating direction of a roll to be measured, against a fitting position of an ultrasonic probe. CONSTITUTION:A drain board 10 is fixed onto a case 2 through a bracket 11 on the upstream side of a rotating direction z of a roll 1, against a fitting position of an ultrasonic probe 3 which can move freely in parallel to the axial direction of the roll 1. For instance, the drain board 10 consisting of rubber, plastic and a non-ferrous metal is formed as one body with the probe 3 freely movably in parallel to the axial direction of the roll. A little gap of a degree that the drain board 10 touches lightly the surface of the roll 1, and this device is installed so as to make an inclination angle alpha.

Description

【発明の詳細な説明】 本発明は、圧延機のロール径検出装置のうち主として超
音波式検出装置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention mainly relates to an ultrasonic type detection device among roll diameter detection devices for a rolling mill.

一般に、熱間圧延機等の板圧延機においては、これのワ
ークロールが圧延材に接触する部分だけ局部李耗するた
め、正常な板厚分布の板を圧延するには、圧延材の圧延
順序を広幅から狭幅へと移行させてゆく必要があp、従
って、現在は殆んどの圧延機において斯かる圧延順序規
制を採用している。
In general, in plate rolling mills such as hot rolling mills, the work rolls are locally worn out only in the areas where they contact the rolled material, so in order to roll a plate with a normal thickness distribution, the rolling order of the rolled material is It is necessary to shift from wide width to narrow width, and therefore most rolling mills currently adopt such rolling order regulation.

しかしながら、斯かる板幅による圧延順序規制は生産能
方向上を阻害する極めて大きな要因となっておシ、斯か
る要因を撤廃したいという要求が強くなpつつある。
However, such rolling order regulation based on sheet width has become an extremely large factor that hinders productivity, and there is a growing demand for eliminating such a factor.

そこで、斯かる圧延順序規制撤廃の方策として、ワーク
ロールを圧延機スタンド内に組込んだ状態でその表面を
所要のプロフィルに研削する新開オンラインロール研削
手段が提案されている。この種、研削手段の代表的なも
のとして、ワークロールを回転させながら、例えば砥石
等の研削体をロール表面に押し付け、且つこれをロール
軸線に対して平行移動させてワークロールを所要のプロ
フィルに研削する装置が知られている。斯かるオンライ
ンロール研削を実施するに当たり、高精度な所要ロール
プロフィルを得るためには、研削前、後或は研削中に被
研削ロールの外径を正確に検出し、その表面プロフィル
を把握することが必要不可欠である。
Therefore, as a measure to eliminate such restrictions on the rolling order, a new online roll grinding method has been proposed in which the surface of the work roll is ground to a desired profile while the work roll is installed in a rolling mill stand. A typical example of this kind of grinding means is to press a grinding body such as a grindstone against the surface of the roll while rotating the work roll, and to move the grinding body parallel to the roll axis to shape the work roll into a desired profile. Grinding devices are known. When performing such online roll grinding, in order to obtain the required roll profile with high precision, it is necessary to accurately detect the outer diameter of the roll to be ground before, after, or during grinding and to understand its surface profile. is essential.

そのためのロール径検出装置としては、非接触式の検出
器が多く使用されているが、ここでは特に超音波式検出
器を有するロール径検出装置について説明する。
Although non-contact type detectors are often used as roll diameter detection devices for this purpose, a roll diameter detection device having an ultrasonic type detector will be particularly described here.

第1図は熱間圧延機の、例えば、上ワークロール1に従
来の超音波式ロール検出装置を使用した場合の説明図で
ある。同図に示す如く、ロール1と適宜間隔をおいて配
設された密閉状のケース2内には、ロール1面の適宜間
隔Xをおいて対向する如く超音波探触子3が収納されて
おり、これは図示しない支持ビーム上をロール軸線方向
(紙面垂直方向)に平行移動自在に装着されるとともに
、変換器4を介して時間間隔測定器5に接触されている
FIG. 1 is an explanatory diagram of a hot rolling mill in which, for example, a conventional ultrasonic roll detection device is used for an upper work roll 1. As shown in the figure, an ultrasonic probe 3 is housed in a sealed case 2 arranged at an appropriate distance from the roll 1 so as to face the roll 1 at an appropriate distance X. This is mounted on a support beam (not shown) so as to be freely movable in parallel in the roll axis direction (perpendicular to the plane of the paper), and is in contact with a time interval measuring device 5 via a transducer 4.

又前記ケース2のロール1側の而2aには、ノズル孔6
が、他の面には測定用水供給ロアが夫々形成され、ケー
ス2は上記測定用水供給ロアを介して図示しないポンプ
等の加圧手段を有する清水供給源に接続されている。
Further, a nozzle hole 6 is provided in the case 2 on the roll 1 side.
However, measurement water supply lowers are formed on the other surfaces, and the case 2 is connected to a fresh water supply source having pressurizing means such as a pump (not shown) via the measurement water supply lowers.

而して、本検出装置でロール径を計測する場合、適宜速
度でロール1を回転させながらノズル孔6から測定用水
を噴出させて探触子3とロール1とのギャップ部分9を
水浸せしめ、変換器4によって励振させると、超音波が
ロール1表面で反射し、測定用水流中を往復して探触子
3に戻る。斯くして第2図に示す如く変換器4の送信パ
ルス出力と受信パルス出力の時間差tを時間間隔測定器
5で検出すると、t−2x/vの式から探触子3とロー
ル1間のギャップXを検出できる。ここに、■は水中の
音速である。
When measuring the roll diameter with this detection device, measuring water is spouted from the nozzle hole 6 while rotating the roll 1 at an appropriate speed to immerse the gap 9 between the probe 3 and the roll 1 in water. , when excited by the transducer 4, the ultrasonic waves are reflected on the surface of the roll 1, reciprocate in the measuring water flow, and return to the probe 3. When the time difference t between the transmitting pulse output and the receiving pulse output of the converter 4 is detected by the time interval measuring device 5 as shown in FIG. Gap X can be detected. Here, ■ is the speed of sound in water.

従って、上記Xの値からロール1の径をめることができ
るとともに、探触子3をロール軸線方向に平行移動させ
なからXを検出することにより、容易に、且つ正確にロ
ールプロフィルを計測することができる。
Therefore, the diameter of the roll 1 can be determined from the above value of X, and the roll profile can be easily and accurately measured by detecting X without moving the probe 3 parallel to the roll axis direction can do.

一方、通常、熱間圧延機等においては、圧延中、ロール
1表面を例えば水等のクーラント8を噴流せしめて冷却
するため、該クーラント8がロール1表面に付着した状
態でロール径を検出する場合が多い。この場合、ロール
1衣面の付着クーラント8はロール1の回転速度が高く
なると、第1図に示す如く測定用水流とギャップ部分9
で衝突し、ロール1表面から離脱し、再び測定用水流中
に流入する。このとき周囲の空気を巻込み、該ギャップ
部分9の水流中に気泡が発生する。
On the other hand, normally in a hot rolling mill or the like, during rolling, the surface of the roll 1 is cooled by jetting a coolant 8 such as water, so the roll diameter is detected with the coolant 8 adhering to the surface of the roll 1. There are many cases. In this case, as the rotational speed of the roll 1 increases, the coolant 8 adhering to the coated surface of the roll 1 will be mixed with the measuring water flow and the gap portion 9 as shown in FIG.
The water collides with the water, separates from the surface of the roll 1, and flows into the measurement water stream again. At this time, surrounding air is drawn in and bubbles are generated in the water flow in the gap portion 9.

ところが、一旦気泡が発生すると、気泡部では超音波が
反射し、ギャップXが実際よりも小さく誤診式れるとと
もに、気泡部で超音波が乱反射して変換B4の受信波の
強度が低下し、受信パルスの発生が不可能となシ、ギャ
ップXの検出ができなくなるという問題が生ずる。
However, once bubbles are generated, the ultrasonic waves are reflected from the bubbles, resulting in a misdiagnosis that the gap If it is not possible to generate a pulse, a problem arises in that the gap X cannot be detected.

本発明は斯かる問題を有効に解決すべく成されたもので
、その目的とする処は、探触子とロール間のキャップ部
分の測定用水流内への空気の巻込み及び該測定用水流の
乱れを防止し、高精度にロール径を検出することができ
る圧延機のロール径検出装置を提供するにある。
The present invention has been made to effectively solve such problems, and its purpose is to entrain air into the measurement water flow at the cap portion between the probe and the roll and to reduce the measurement water flow. An object of the present invention is to provide a roll diameter detection device for a rolling mill that can prevent disturbances in the roll diameter and detect the roll diameter with high accuracy.

斯かる目的を達成すべく本発明は、超音波を利用した圧
延機のロール径検出装置において、超音波探触子の取付
位置に対し、被測定ロールの回転方向の上流側のロール
表向に水切板を設置したことをその要旨とする。
In order to achieve such an object, the present invention provides a roll diameter detection device for a rolling mill that uses ultrasonic waves. The gist of this is that a drainage board was installed.

 5− 以下に本発明の好適一実施例を第3図に基づいて説明す
る。
5- A preferred embodiment of the present invention will be described below with reference to FIG.

第3図は本発明の一実施例に係る検出装置の超音波探触
子部分の断面を含む略示的説明図であり、第1図と同一
部材には同一符号を付し、これらについての説明は省略
する、 図示の如く通水ケース2内に収納されて図示しない支持
ビーム上をロール1の軸線方向(紙面垂直方向)に対し
て自在に平行移動可能な超音波探触子3の取付位置に対
し、ロール1の回転方向Zの上流側(図示例では探触子
3の上部)ニ水切板10がブラケット11を介してケー
ス2上に固設され、該水切板10は探触子3と一体的に
ロール軸線方向に平行移動自在に構成されている。又こ
の水切板10は、例えばゴム、プラスチック、非鉄金属
等の材料で構成されるロール1表面に接触しても、該ロ
ール1表面を傷付けることのない軟かい材料から成シ、
これとロール1表面との間には該水切板10がロール1
表面に軽く触れる程度の若干の隙間が形成 6− されている。史にこの水切板10のロール1側先部は楔
を形成し、該水切板10はロール1面に対して適宜傾斜
角α(αは鋭角か望ましい。)を成す如く装置されると
ともに、これの長さ及び幅(ロール軸方向)は、少なく
ともロール1表面に付着するクーラント8が探触子3と
ロール1間のギャップ部9の測定用水流を阻害しないよ
うに決定する。
FIG. 3 is a schematic explanatory diagram including a cross section of an ultrasonic probe portion of a detection device according to an embodiment of the present invention, and the same members as in FIG. The explanation will be omitted. Attachment of the ultrasonic probe 3, which is housed in the water passage case 2 as shown in the figure and can freely move parallel to the axial direction of the roll 1 (direction perpendicular to the page) on a support beam (not shown). A draining plate 10 is fixed on the case 2 via a bracket 11 on the upstream side in the rotational direction Z of the roll 1 (in the illustrated example, above the probe 3) with respect to the position, and the draining plate 10 is attached to the probe. 3 and is configured to be freely movable in parallel in the roll axis direction. The drain plate 10 is made of a soft material that will not damage the surface of the roll 1 even if it comes into contact with the surface of the roll 1 made of materials such as rubber, plastic, and non-ferrous metals.
The drain plate 10 is placed between this and the surface of the roll 1.
A slight gap is formed that allows the surface to be lightly touched. Historically, the tip of the draining plate 10 on the roll 1 side forms a wedge, and the draining plate 10 is installed so as to form an appropriate inclination angle α (preferably α is an acute angle) with respect to the roll 1 surface. The length and width (in the roll axis direction) are determined so that at least the coolant 8 adhering to the surface of the roll 1 does not obstruct the measurement water flow in the gap 9 between the probe 3 and the roll 1.

又水切板10はロール1側へ出し入れ自在に複数本のボ
ルト12を介してブラケット11の溝13に嵌着されて
いる。
Further, the draining plate 10 is fitted into a groove 13 of a bracket 11 via a plurality of bolts 12 so as to be freely inserted into and taken out from the roll 1 side.

而して本発明装置を従来と同じ手順に従って使用すれば
、計測中、ロール1表面の付着クーラント8が超音波探
触子3へ流入する上流側(手前側)で水切板10によっ
て掻き取られるため、探触子3とロール1間のギャップ
部9の測定用水流が乱されることがなく、又該ギャップ
部9の水流中に周囲の空気が巻き込まれることがないた
め、従来装置におけるような気泡部での超音波の反射に
よるギャップx1即ちロール1径の誤診、気泡部での乱
反射による受信波強度の低下、延いてはギャップXの検
出不能等の問題が解消され、この結果、常に正確なロー
ル径及びロールプロフィルの安定した検出が可能となる
If the device of the present invention is used according to the same procedure as the conventional method, the coolant 8 adhering to the surface of the roll 1 will be scraped off by the draining plate 10 on the upstream side (front side) where it flows into the ultrasonic probe 3 during measurement. Therefore, the measurement water flow in the gap 9 between the probe 3 and the roll 1 is not disturbed, and the surrounding air is not dragged into the water flow in the gap 9, unlike in conventional devices. Problems such as misdiagnosis of the gap x1, that is, the diameter of the roll 1 due to the reflection of ultrasonic waves at the bubbles, a decrease in the received wave intensity due to diffuse reflection at the bubbles, and the inability to detect the gap X are resolved. Accurate roll diameter and stable detection of roll profile is possible.

同、水切板10の先端は計測の進行に伴って摩耗したり
、或はロール1が圧延の進行とともに摩耗し、その直径
が小さくなるため、水切板10とロール1間の隙間が増
大し、水切板lOの上記効果が低下するが、これに対し
ては、取付ボルト12を弛めて水切板10を#13から
外方へ引き出すことにより対処することができる。
Similarly, the tip of the drain plate 10 is worn out as the measurement progresses, or the roll 1 is worn out as the rolling progresses, and its diameter becomes smaller, so the gap between the drain plate 10 and the roll 1 increases. Although the effect of the drain plate 1O is reduced, this can be countered by loosening the mounting bolt 12 and pulling the drain plate 10 outward from #13.

以上本発明を実施例について説明したが、本発明は以上
水した実施例にのみ極限されるものではなく、本発明の
主旨を逸脱しない範囲内で適宜城計変更、改良を施し得
るものである。
Although the present invention has been described above with reference to embodiments, the present invention is not limited to the above-mentioned embodiments, and may be modified and improved as appropriate without departing from the spirit of the present invention. .

以上の説明で明らかな如く本発明によれば、超音波探触
子の取付位置に対し、被測定用ロールの回転方向の上流
側のロール表面に水切板をeNしたため、探触子とロー
ル間のギャップ部分の測定用水流内への巻込み及び該測
定用水流の乱れを防止し、極めて高精度にロール径を検
出することができる。
As is clear from the above description, according to the present invention, a drain plate is provided on the roll surface on the upstream side in the rotational direction of the roll to be measured with respect to the mounting position of the ultrasonic probe, so that there is no space between the probe and the roll. The roll diameter can be detected with extremely high accuracy by preventing the gap portion from being caught in the measurement water flow and from disturbing the measurement water flow.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来例に係るロール径検出装置の説明図、第2
図は変換器の送信パルス出方と受信パルス出力の時間差
を示す図、第3図は本発明に係るロール径検出装置の説
明図である。 図 面 中、 1はロール、 2は通水ケース、 3は超音波探触子、 4は変換器、 5は時間間隔測定器、 8はクーラント、 9はギャップ部、 10は水切板、 Xはギャップである。  9−
Fig. 1 is an explanatory diagram of a roll diameter detection device according to a conventional example;
The figure is a diagram showing the time difference between the output of the transmit pulse and the output of the received pulse from the converter, and FIG. 3 is an explanatory diagram of the roll diameter detection device according to the present invention. In the drawing, 1 is the roll, 2 is the water flow case, 3 is the ultrasonic probe, 4 is the converter, 5 is the time interval measuring device, 8 is the coolant, 9 is the gap, 10 is the drain plate, and X is the drain plate. It's a gap. 9-

Claims (1)

【特許請求の範囲】[Claims] 超音波を利用した圧延機のロール径検出装置において、
超音波探触子の取付位置に対し、被測定ロールの回転方
向の上流側のロール表面に水切板を設置したことを特徴
とする圧延機のロール径検出装置。
In a rolling mill roll diameter detection device that uses ultrasonic waves,
1. A roll diameter detection device for a rolling mill, characterized in that a drain plate is installed on the roll surface on the upstream side in the rotational direction of the roll to be measured with respect to the mounting position of the ultrasonic probe.
JP22674983A 1983-12-02 1983-12-02 Roll diameter detecting device of rolling mill Pending JPS60119411A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22674983A JPS60119411A (en) 1983-12-02 1983-12-02 Roll diameter detecting device of rolling mill

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22674983A JPS60119411A (en) 1983-12-02 1983-12-02 Roll diameter detecting device of rolling mill

Publications (1)

Publication Number Publication Date
JPS60119411A true JPS60119411A (en) 1985-06-26

Family

ID=16850004

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22674983A Pending JPS60119411A (en) 1983-12-02 1983-12-02 Roll diameter detecting device of rolling mill

Country Status (1)

Country Link
JP (1) JPS60119411A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108709517A (en) * 2018-07-05 2018-10-26 深圳市安思科电子科技有限公司 A kind of sonigauge easy to operation

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS512193A (en) * 1974-05-23 1976-01-09 Pilgrim Eng Dev
JPS5344075A (en) * 1976-10-04 1978-04-20 Mitsubishi Electric Corp Ultrasonic inspecting method
JPS5892809A (en) * 1981-11-27 1983-06-02 Sumitomo Metal Ind Ltd Measuring method and device for roll shape

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS512193A (en) * 1974-05-23 1976-01-09 Pilgrim Eng Dev
JPS5344075A (en) * 1976-10-04 1978-04-20 Mitsubishi Electric Corp Ultrasonic inspecting method
JPS5892809A (en) * 1981-11-27 1983-06-02 Sumitomo Metal Ind Ltd Measuring method and device for roll shape

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108709517A (en) * 2018-07-05 2018-10-26 深圳市安思科电子科技有限公司 A kind of sonigauge easy to operation

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